Numerical control fish ball machine

The water temperature of the boiling tank is automatically controlled by the CNC panel and temperature sensor, which solves the tedious problem of water temperature monitoring in fish ball machine production, and achieves the stability of fish ball shaping quality and the improvement of production efficiency.

CN223391905UActive Publication Date: 2025-09-30FUJIAN KUNXING GREEN FOOD CO LTD
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Patent Information

Application Number
CN202422757253.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-30
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In the existing fish ball machine production process, the water temperature in the boiling tank needs to be manually monitored and controlled, resulting in low production efficiency and high labor costs, and unstable fish ball shaping quality.

Method used

The CNC panel and temperature sensor are used to automatically detect the water temperature in the boiling tank. The water temperature regulating device and water pump are combined to achieve uniform water temperature distribution. When the fixed water temperature is reached, the opening and closing of the fish ball wrapping mechanism is automatically controlled to ensure that the fish balls are shaped in the boiling tank.

Benefits of technology

It realizes automated production without manual monitoring of water temperature, improves the shaping quality and production efficiency of fish balls, and reduces labor costs.

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Abstract

The utility model relates to the technical field of fish ball manufacturing, and provides a numerical control fish ball machine which comprises a numerical control panel, a temperature sensor, a water boiling tank, a water temperature adjusting device, a fish ball filter screen, a water pump and a core fish ball wrapping mechanism, the temperature sensor is fixedly arranged in the water boiling tank and is electrically connected with the numerical control panel; the water temperature adjusting device is fixedly arranged in the water boiling tank and is also electrically connected with the numerical control panel; a water inlet of the water pump is connected with a water outlet of the boiling tank, and a water outlet of the water pump is connected with a water inlet of the boiling tank; the fish ball filter screen is mounted at a water outlet of the boiling tank; a discharging opening of the core fish ball wrapping mechanism is located above the water boiling tank, and a driving motor of the core fish ball wrapping mechanism is electrically connected with the numerical control panel. The water boiling device has the advantages that the temperature sensor automatically detects the water temperature of the water boiling tank, when the water temperature reaches the shaping water temperature, the numerical control panel automatically starts the driving motor of the core fish ball wrapping mechanism, and fish balls fall into the water boiling tank, so that the shaping quality of the fish balls is ensured, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fish ball making, in particular to a numerically controlled fish ball machine. Background Art

[0002] Fish balls are made by mincing eel, shark, or freshwater fish, mixing it with sweet potato starch (starch), and then filling it with lean pork or shrimp. Fish ball machines are commonly used to produce fish balls.

[0003] The invention patent document with publication number CN104687100B discloses a core-wrapped fish ball machine, comprising: a filling mechanism for making a filling for the core-wrapped fish balls; a slurry mechanism for making a slurry for the outer skin of the core-wrapped fish balls; a core-wrapping device connected to the filling mechanism and the slurry mechanism respectively; a cutting device arranged below the core-wrapping device and connected to the core-wrapping device; a transmission device for driving the filling mechanism, the slurry mechanism, the core-wrapping device, and the cutting device; and a motor connected to the transmission device and providing power thereto.

[0004] Currently, fish balls discharged from the filling port of the fish ball machine fall into a boiling tank, where they are boiled and shaped by the hot water. The boiling tank's setting water temperature is typically 40°C to 50°C. The boiling tank is equipped with a water temperature control device. Because a low water temperature in the boiling tank hinders the shaping of the fish balls, resulting in poor quality, workers must manually activate the water temperature control device and wait for the water in the boiling tank to reach the setting temperature before manually starting the filling machine. However, workers must constantly monitor the water temperature in the boiling tank to avoid starting the filling machine before the temperature reaches the setting temperature. Furthermore, they must avoid delaying the start of the filling machine after the temperature reaches the setting temperature, which can lead to low production efficiency. Manually monitoring the water temperature in the boiling tank is tedious and labor-intensive, resulting in high labor costs. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a numerically controlled fish ball machine which can automatically detect the water temperature of a boiling tank and only drop the fish balls into the boiling tank when the water temperature reaches a predetermined setting, thereby ensuring the predetermined setting quality of the fish balls and improving production efficiency.

[0006] The utility model is achieved in this way: a numerically controlled fish ball machine, comprising:

[0007] CNC panel, temperature sensor, water boiling tank, water temperature regulating device, fish ball filter, water pump and fish ball wrapping mechanism;

[0008] The temperature sensor is fixedly arranged on the water boiling tank and is also electrically connected to the digital control panel;

[0009] The water temperature regulating device is fixedly arranged on the water boiling tank and is also electrically connected to the numerical control panel;

[0010] The water inlet of the water pump is connected to the water outlet of the water boiling tank, the water outlet of the water pump is connected to the water inlet of the water boiling tank, and the water pump is also electrically connected to the CNC panel;

[0011] The fish ball filter is installed at the water outlet of the boiling tank;

[0012] The discharge port of the core-wrapped fish ball mechanism is located above the water boiling tank, and the driving motor of the core-wrapped fish ball mechanism is electrically connected to the numerical control panel;

[0013] The numerical control panel stores a predetermined water temperature threshold range, and the temperature sensor feeds back the detected temperature to the numerical control panel;

[0014] When the detected temperature is within the predetermined water temperature threshold range, the numerical control panel turns on the driving motor of the fish ball wrapping mechanism;

[0015] When the detected temperature is outside the predetermined water temperature threshold range, the numerical control panel shuts down the driving motor of the fish ball wrapping mechanism.

[0016] Furthermore, the numerical control panel has a display screen and operation buttons.

[0017] Furthermore, the surface of the operation button has a light-transmitting plate in the shape of characters, and the interior of the operation button has an LED light.

[0018] Furthermore, the water temperature regulating device includes a steam generator, a steam delivery pipe and a steam trap, the steam delivery pipe is installed at the bottom of the water boiling tank, the outlet of the steam generator is connected to the inlet of the steam delivery pipe, the outlet of the steam delivery pipe is connected to the inlet of the steam trap, and the steam generator is electrically connected to the CNC panel.

[0019] Furthermore, it also includes a first solenoid valve and a second solenoid valve, the first solenoid valve is installed at the water supply port of the water boiling tank, and the second solenoid valve is installed at the drain port of the water boiling tank, and the first solenoid valve and the second solenoid valve are both electrically connected to the CNC panel.

[0020] Compared with the background technology, the advantages and beneficial effects of the present invention are: the staff sets the shaping water temperature threshold range on the CNC panel in advance, and then operates the CNC panel to start the water temperature regulating device, water pump and temperature sensor first. Then, there is no need for the staff to stay in the boiling tank to pay attention to the water temperature. The water in the boiling tank is heated by the water temperature regulating device, and the water pump circulates the water in the boiling tank to achieve uniform water temperature distribution. The temperature sensor automatically detects the water temperature of the boiling tank. When the shaping water temperature is reached, the CNC panel automatically starts the driving motor of the core fish ball mechanism, and the fish balls coming out of the discharge port of the core fish ball machine fall into the boiling tank. The fish ball filter prevents the fish balls from flowing into the water outlet of the boiling tank. If the water temperature of the boiling tank does not reach the shaping water temperature, the CNC panel will shut down the driving motor of the core fish ball machine, thereby ensuring the shaping quality of the fish balls and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Figure 1 It is a structural diagram of a numerically controlled fish ball machine of the present utility model.

[0023] Figure 2 It is a schematic diagram of the positions of the operating buttons, light-transmitting plate, and LED lights in the embodiment of the present utility model.

[0024] Figure 3 It is a schematic diagram of the positions of the steam generator, steam delivery pipe, steam trap, first solenoid valve, second solenoid valve and water boiling tank in an embodiment of the present utility model.

[0025] Figure numerals: numerical control panel 1; display screen 11; operation button 12; light-transmitting plate 13; LED light 14; temperature sensor 2; water boiling tank 3; water temperature regulating device 4; steam generator 41; steam delivery pipe 42; steam trap 43; fish ball filter 5; water pump 6; fish ball wrapping mechanism 7; first solenoid valve 8; second solenoid valve 9. DETAILED DESCRIPTION

[0026] The embodiment of the present utility model provides a CNC fish ball machine, which overcomes the shortcomings of the background technology that workers need to stay in the boiling tank to pay attention to the water temperature, and manually start the fish ball wrapping machine after the water temperature in the boiling tank reaches the fixed water temperature; the utility model realizes that there is no need for workers to stay in the boiling tank to pay attention to the water temperature, and the temperature sensor automatically detects the water temperature of the boiling tank. When the fixed water temperature is reached, the CNC panel automatically starts the fish ball wrapping machine, and the fish balls fall into the boiling tank in time, thereby ensuring the fixed quality of the fish balls and improving the production efficiency.

[0027] The overall idea of ​​the technical solution of the embodiment of the utility model is as follows:

[0028] Before preparing fish balls, workers pre-set the set water temperature threshold range on the CNC panel before adding the slurry and fillings to the fish ball wrapping mechanism. Once ready, workers use the CNC panel to activate the water temperature regulator, water pump, and temperature sensor. This eliminates the need for workers to monitor the water temperature in the boiling tank. The water temperature regulator heats the water in the boiling tank, and the water pump circulates the water to achieve a uniform temperature distribution. The temperature sensor automatically detects the water temperature in the boiling tank and provides feedback to the CNC panel. When the water temperature reaches the set setting temperature, the CNC panel activates the drive motor for the fish ball wrapping mechanism, allowing the fish balls from the machine's outlet to promptly fall into the boiling tank. After being boiled and shaped, the fish balls flow through the water to the fish ball filter. The CNC panel also controls the water temperature regulator in real time based on the detected temperature, keeping the boiling tank temperature within the set setting temperature threshold range. During the production of fish balls, if the water temperature in the boiling tank is too high or too low due to factors such as a malfunction of the water temperature regulating device, the CNC panel will automatically shut down the drive motor of the fish ball wrapping mechanism to prevent the fish balls from failing to set and to avoid wasting fish ball raw materials.

[0029] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0030] See Figures 1 to 3 , a preferred embodiment of the present utility model.

[0031] A numerically controlled fish ball machine, comprising:

[0032] CNC panel 1, temperature sensor 2, water boiling tank 3, water temperature regulating device 4, fish ball filter 5, water pump 6 and fish ball wrapping mechanism 7;

[0033] The temperature sensor 2 is fixedly arranged in the water boiling tank 3 and is also electrically connected to the digital control panel 1;

[0034] The water temperature regulating device 4 is fixedly arranged on the water boiling tank 3 and is also electrically connected to the numerical control panel 1;

[0035] The water inlet of the water pump 6 is connected to the water outlet of the water boiling tank 3, the water outlet of the water pump 6 is connected to the water inlet of the water boiling tank 3, and the water pump 6 is also electrically connected to the CNC panel 1;

[0036] The fish ball filter 5 is installed at the water outlet of the water boiling tank 3;

[0037] The discharge port of the core-wrapped fish ball mechanism 7 is located above the water boiling tank 3, and the driving motor of the core-wrapped fish ball mechanism 7 is electrically connected to the numerical control panel 1;

[0038] The numerical control panel 1 stores a fixed water temperature threshold range, and the temperature sensor 2 feeds back the detected temperature to the numerical control panel 1;

[0039] When the detected temperature is within the setting water temperature threshold range, the numerical control panel 1 turns on the driving motor of the fish ball wrapping mechanism 7;

[0040] When the detected temperature is outside the setting water temperature threshold range, the numerical control panel 1 turns off the driving motor of the fish ball wrapping mechanism 7 .

[0041] The above technical solution has the beneficial effect of presetting the set water temperature threshold range on the numerical control panel 1. Then, the numerical control panel 1 is operated to first start the water temperature regulating device 4, water pump 6, and temperature sensor 2. Then, there is no need for the staff to stay at the boiling tank 3 to monitor the water temperature. The water temperature regulating device 4 heats the water in the boiling tank 3, the water pump 6 circulates the water in the boiling tank 3 to achieve a uniform water temperature distribution, and the temperature sensor 2 automatically detects the water temperature in the boiling tank 3. When the set water temperature is reached, the numerical control panel 1 automatically turns on the drive motor of the core-wrapped fish ball mechanism 7. The fish balls discharged from the discharge port of the core-wrapped fish ball machine fall into the boiling tank 3. The fish ball filter 5 prevents the fish balls from flowing into the water outlet of the boiling tank 3. If the water temperature in the boiling tank 3 does not reach the set water temperature, the numerical control panel 1 turns off the drive motor of the core-wrapped fish ball mechanism, thereby ensuring the set quality of the fish balls and improving production efficiency. The numerical control panel is a numerical control system operation panel of the prior art.

[0042] The set water temperature threshold range is 40°C to 50°C. The CNC panel 1 controls the operating state of the water temperature regulating device 4 in real time based on the detected temperature feedback from the temperature sensor 2, so that the water temperature of the boiling tank 3 fluctuates within the set water temperature threshold range. For example, the CNC panel 1 also stores a heating temperature threshold, which is 45°C. When the detected temperature is lower than 45°C, the CNC panel 1 turns on the water temperature regulating device 4, and when the detected temperature is higher than 45°C, the CNC panel 1 turns off the water temperature regulating device 4.

[0043] When preparing to stop producing fish balls, the staff operates the CNC panel 1, turns off the water temperature regulating device 4, and turns off the control of the water temperature regulating device by the CNC panel 1. The fish ball wrapping mechanism 7 is still producing fish balls. When the temperature sensor 2 detects that the temperature of the boiling tank 3 is lower than the fixed water temperature threshold range, the CNC panel 1 automatically turns off the drive motor of the fish ball wrapping mechanism 7, effectively utilizing the waste heat of the boiling tank 3.

[0044] The numerical control panel 1 includes a display screen 11 and operating buttons 12. The display screen 11 is used to display operating parameters, such as the set water temperature threshold range, the detection temperature, the operating status of the water pump 6, the operating status of the water temperature regulating device 4, and the operating status of the fish ball wrapping mechanism 7. Multiple operating buttons 12 facilitate manual control of the numerically controlled fish ball machine of the present invention.

[0045] The surface of the operation button 12 has a light-transmitting plate 13 in the shape of a character, and the interior of the operation button 12 has an LED light 14. The beneficial effect of this technical solution is that the operation button 12 is improved, and the light emitted by the LED light 14 is emitted outward from the light-transmitting plate 13, making it easier for staff to distinguish the purpose of the operation button 12.

[0046] The water temperature control device 4 includes a steam generator 41, a steam delivery pipe 42, and a steam trap 43. The steam delivery pipe 42 is installed at the bottom of the water boiling tank 3. The outlet of the steam generator 41 is connected to the inlet of the steam delivery pipe 42, which is in turn connected to the inlet of the steam trap 43. The steam generator 41 is electrically connected to the CNC panel 1. This technical solution has the beneficial effect of allowing the steam generated by the steam generator 41 to exchange heat with the water in the water boiling tank 3 through the steam delivery pipe 42, with condensed water being discharged from the steam trap 43. The CNC panel 1 controls the operating status of the steam generator 41.

[0047] The system further includes a first solenoid valve 8 and a second solenoid valve 9. The first solenoid valve 8 is installed at the water supply port of the boiling tank 3, and the second solenoid valve 9 is installed at the water discharge port of the boiling tank 3. Both the first solenoid valve 8 and the second solenoid valve 9 are electrically connected to the numerical control panel 1. The beneficial effect of this technical solution is that the numerical control panel 1 controls the operating status of the first solenoid valve 8 and the second solenoid valve 9. The first solenoid valve 8 is used to control whether water is supplied to the boiling tank 3, and the second solenoid valve 9 is used to control whether water in the boiling tank 3 is discharged.

[0048] The present invention operates as follows: Before preparing to produce fish balls, a worker pre-sets a predetermined water temperature threshold range on the numerical control panel 1 and then adds the slurry and fillings for the fish balls to the fish ball wrapping mechanism 7. Once ready, the worker operates the numerical control panel 1 to activate the water temperature control device 4, water pump 6, and temperature sensor 2. The water in the boiling tank 3 is heated, raising its temperature. When the water temperature in the boiling tank 3 is within the predetermined water temperature threshold range, the numerical control panel 1 automatically activates the drive motor of the fish ball wrapping mechanism 7. Fish balls exiting the fish ball machine's discharge port fall into the boiling tank 3. After being boiled and shaped, the water pump 6 circulates the water in the boiling tank 3, and the shaped fish balls follow the water flow to the fish ball filter 5. The numerical control panel 1 controls the operating state of the water temperature control device 4 in real time based on the detected temperature, keeping the water temperature in the boiling tank 3 within the predetermined water temperature threshold range.

[0049] During the process of producing fish balls, if the water temperature of the boiling tank 3 is too high or too low due to factors such as a malfunction of the water temperature regulating device 4, the numerical control panel 1 automatically shuts down the drive motor of the fish ball wrapping mechanism 7 to prevent the fish ball from failing to be shaped and to avoid wasting fish ball raw materials.

[0050] When preparing to stop fish ball production, the staff member operates the numerical control panel 1 to shut down the water temperature regulating device 4 and close the control of the water temperature regulating device 4 on the numerical control panel 1. When the water temperature of the boiling tank 3 falls below the predetermined water temperature threshold range, the numerical control panel 1 automatically shuts down the drive motor of the fish ball wrapping mechanism 7, effectively utilizing the residual heat of the boiling tank 3. The staff member uses a colander or other tool to remove the fish balls from the boiling tank 3.

[0051] Although the specific implementation methods of the present invention are described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A CNC fish ball machine, characterized in that, include: CNC panel, temperature sensor, water boiling tank, water temperature regulating device, fish ball filter, water pump and fish ball wrapping mechanism; The temperature sensor is fixedly arranged on the water boiling tank and is also electrically connected to the digital control panel; The water temperature regulating device is fixedly arranged on the water boiling tank and is also electrically connected to the numerical control panel; The water inlet of the water pump is connected to the water outlet of the water boiling tank, the water outlet of the water pump is connected to the water inlet of the water boiling tank, and the water pump is also electrically connected to the CNC panel; The fish ball filter is installed at the water outlet of the boiling tank; The discharge port of the core-wrapped fish ball mechanism is located above the water boiling tank, and the driving motor of the core-wrapped fish ball mechanism is electrically connected to the numerical control panel; The numerical control panel stores a predetermined water temperature threshold range, and the temperature sensor feeds back the detected temperature to the numerical control panel; When the detected temperature is within the predetermined water temperature threshold range, the numerical control panel turns on the driving motor of the fish ball wrapping mechanism; When the detected temperature is outside the predetermined water temperature threshold range, the numerical control panel shuts down the driving motor of the fish ball wrapping mechanism.

2. A CNC fish ball machine according to claim 1, characterized in that, The numerical control panel has a display screen and operation buttons.

3. A CNC fish ball machine according to claim 2, characterized in that, The surface of the operation button is provided with a light-transmitting plate in the shape of characters, and the interior of the operation button is provided with an LED light.

4. A CNC fish ball machine according to claim 1, characterized in that, The water temperature regulating device includes a steam generator, a steam delivery pipe and a steam trap. The steam delivery pipe is installed at the bottom of the water boiling tank. The outlet of the steam generator is connected to the inlet of the steam delivery pipe, the outlet of the steam delivery pipe is connected to the inlet of the steam trap, and the steam generator is electrically connected to the CNC panel.

5. A CNC fish ball machine according to claim 1, characterized in that, It also includes a first solenoid valve and a second solenoid valve. The first solenoid valve is installed at the water supply port of the water boiling tank, and the second solenoid valve is installed at the drain port of the water boiling tank. The first solenoid valve and the second solenoid valve are both electrically connected to the CNC panel.

Citation Information

Patent Citations

  • A type of stuffed fish ball machine

    CN104687100B