Brush wire elbow tool
By fixing the brush filaments with positioning components and pressure plate structure, the problem of brush filament skewing when bending is solved, the life of the friction pair and the reliability of the conductive slip ring are improved, and the debugging process is simplified.
Patent Information
- Application Number
- CN202422775598.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The brush bristles are prone to skewing during bending, which affects the life and reliability of the friction pair and makes it difficult to adjust the alignment by visual inspection, increasing the workload.
The system employs a positioning assembly and pressure plate structure. By combining positioning strips, brush positioning plates, screws, and pressure plates, the brush filaments are fixed and their vertical alignment is ensured. The brush filaments are then bent and shaped on the pressure plate to form a stable bend.
It improves the adjustment accuracy of brush bristle bends, extends the life of friction pairs, reduces the workload of manual adjustment, and improves the reliability of conductive slip rings.
Smart Images

Figure CN223471896U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of conductive slip ring debugging, and specifically relates to a brush wire elbow tool. BACKGROUND
[0002] The conductive slip ring is a precision power transmission device for realizing power and signal transmission between two relative rotating mechanisms, and is widely applied to robots, intelligent production lines, radar systems and the like. Figure 1 The conductive slip ring is divided into a rotating part and a stationary part, and the rotating part and the stationary part are driven by a mechanical interface to generate relative rotary motion, thereby realizing n±360° unlimited rotation of the rotating part and the stationary part. Figure 2 The working principle of the conductive slip ring is as follows: the conductive slip ring is supported by bearings at the rotating part and the stationary part to form n±360° unlimited rotation, and power and signal transmission between the rotating part and the stationary part is realized by relying on the friction pair between the rotating part and the stationary part. Figure 3
[0003] The brush wire, as one of the friction pairs of the conductive slip ring, is in one-to-one correspondence with the ring groove of the other friction pair, the conductive ring, in perpendicular or other angle point contact; during the operation of the conductive slip ring, the brush wire only has one point of contact in one rotation, while the conductive ring has multiple points of contact in the form of a circular ring, so the brush wire is more worn out; considering the service life of the friction pair, the hardness of the brush wire is usually higher than that of the conductive ring; when the brush wire is cut, the cutting edge is relatively sharp, and the sharp part may cut the surface of the conductive ring during operation, greatly increasing the wear; therefore, the end of the contact point needs to be bent to avoid scratching the surface of the conductive ring, and the bending process is prone to cause the brush wire to be deformed and skewed; the skew of the brush wire reduces the service life of the friction pair, reduces the reliability of the conductive slip ring, and has the risk of short-circuiting and burning out the equipment, and after the brush wire is bent, it is difficult to observe and adjust the alignment of the brush wire by the naked eye due to the inconsistent left and right deflection of each elbow. UTILITY MODEL CONTENTS
[0004] In order to solve the above problems, the utility model provides a brush wire elbow tool.
[0005] The utility model provides the following technical scheme:
[0006] A brush wire elbow tool, comprising a positioning assembly and a brush assembly, characterized in that the positioning assembly comprises a positioning strip, a pressing plate and a screw.
[0007] The brush assembly comprises a brush positioning plate and brush wires, the brush wires are fixed in the positioning holes of the brush positioning plate by epoxy glue, and the brush wires are adjusted to be vertical after being fixed.
[0008] Preferably, the positioning strip is provided with a protrusion matched with the brush positioning plate, and the brush assembly is installed on the protrusion of the positioning strip.
[0009] Preferably, the pressing plate is installed on the positioning strip, the pressing plate is provided with two screw gap holes matched with two threaded holes of the positioning strip, the screws are installed, the brush wires are pressed by locking the screws of the pressing plate, and the pressing plate is provided with four chamfers after the brush wires are fixed, so that the elbow of the brush wires is bent.
[0010] The brush wires are inclined when the elbow is bent, the brush wires are difficult to be adjusted again after being bent, the adjustment accuracy is affected, the service life of the friction pair is affected, and the workload is increased. The device has the advantages of simple structure, low cost, convenient operation, and solves the problem that the brush wires are inclined as a whole when the elbow is bent. BRIEF DESCRIPTION OF DRAWINGS
[0011] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation to the present application. In the drawings:
[0012] Figure 1 is a schematic view of the electrically conductive slip ring transmission function;
[0013] Figure 2 is a schematic view of the electrically conductive slip ring rotation function;
[0014] Figure 3 is a schematic view of the working principle of the electrically conductive slip ring;
[0015] Figure 4 is a schematic view of the structure of the brush wire elbow tool of the present application;
[0016] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation to the present application. In the drawings: DETAILED DESCRIPTION
[0017] The utility model discloses a concept, concrete structure and the technical effect produced are clearly, completely described below combining with the embodiment and the drawing to fully understand the purpose, scheme and effect of the utility model. It needs to be explained that the embodiment in the application and the feature in the embodiment can be combined mutually in the case of no conflict. It needs to be explained that when a certain feature is called " fixed " " connected " in another feature, it can be directly fixed, connected in another feature, also can be indirectly fixed, connected in another feature. In addition, the upper, lower, left, right etc. Described in the utility model are merely relative the mutual position relation of the utility model each component in the drawing.
[0018] As Figure 4 The utility model discloses a brush wire elbow tool, including 2 positioning assembly, 1 brush assembly, its characterized in that 2 positioning assembly includes 2-1 positioning strip, 2-2 pressing plate, 2-3 screw,
[0019] 1-2 brush wire positioning hole is set up on 1-1 brush positioning plate, and 1-2 brush wire is fixed with epoxy glue after being inserted into the hole, and 1-2 brush wire is adjusted to be vertical after being fixed,
[0020] 2-1 positioning strip is provided with the boss matched with 1-1 brush positioning plate, and 1 brush assembly is installed on the boss of 2-1 positioning strip, and 2-1 positioning strip is provided with corresponding number of 1-2 brush wire positioning slot, and 1-2 brush wire is clamped in the slot one by one,
[0021] 2-2 pressing plate is installed on 2-1 positioning strip, and 2-2 pressing plate is provided with two screw gap holes corresponding to the two threaded holes on 2-1 positioning strip, and 2-3 screw is installed, and 1-2 brush wire is pressed by locking 2-2 pressing plate screw, and 2-2 pressing plate is provided with four chamfers after fixing 1-2 brush wire, so as to bend 1-2 brush wire elbow,
[0022] Specifically, because the cutting edge is sharp and uneven when blanking, the sharp surface of the brush wire head can scratch the surface of the conductive ring groove during the operation of the conductive slip ring, increase the roughness and friction, and reduce the service life of the friction pair, so the brush wire head needs to be bent; But the brush wire elbow will affect the observation of the alignment between the brush wire and the conductive ring groove by the adjusting personnel, and the skew of the brush wire will also affect the service life of the friction pair.
[0023] A kind of brush wire elbow tool, after brush wire alignment adjustment mode is qualified, into positioning assembly, pressing plate is pressed tightly brush wire, and again bending brush wire elbow, bending force will not make brush wire deformation skew;The utility model solves the problem that brush wire elbow leads to the overall skew of brush wire, improves the friction pair life and reliability and artificial efficiency.
[0024] The above only for the preferred embodiments of the utility model have been described in detail with reference to the foregoing embodiments, and the skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A brush wire elbow tooling comprising a positioning assembly, a brush assembly; characterized in that, The positioning assembly comprises a positioning strip, a pressing plate and screws, the brush assembly comprises a brush positioning plate and brush wires, the brush positioning plate has brush wire positioning holes, the brush wires are inserted into the holes and fixed by epoxy glue, the brush wires are adjusted to be vertical after being fixed, the positioning strip has a boss matched with the brush positioning plate, and the brush assembly is installed on the boss of the positioning strip; the positioning strip is matched with a corresponding number of brush wire positioning grooves, and the brush wires are clamped in the grooves one by one.
2. A brush wire bending tool according to claim 1, wherein The pressing plate is installed on the positioning strip, the pressing plate is matched with two screw gap holes corresponding to two threaded holes on the positioning strip, the screws are installed, the brush wires are pressed by locking the pressing plate screws, and the pressing plate has four chamfers so as to bend the elbow of the brush wires.