Automatic counting and packaging device

By combining the counting conveyor system and the product vibratory plate, the problems of complex product transfer and inconvenient combination packaging after counting in existing devices are solved, realizing automated product counting, transfer and combination packaging, and improving the ease of operation and flexibility.

CN223546623UActive Publication Date: 2025-11-14YUYAO LANGKUN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202423254679.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-11-14
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

Existing automatic counting and packaging devices involve complex procedures and are not convenient to operate when transferring products to the packaging machine after counting. They also tend to result in the combination of different products for packaging, making it difficult to meet the needs of flexible combination packaging.

Method used

The system employs a combination design of a counting conveyor belt system, a product vibratory feeder, and a counting sensor. After the counting sensor accurately counts the products, the counting conveyor belt system and vibratory feeder are used to realize the automatic transfer and combination packaging of the products. A servo motor controls the movement of the conveyor belt system to achieve precise sorting and packaging of the products.

Benefits of technology

It simplifies product transfer procedures, improves operational convenience, and enables flexible individual and combined packaging to meet usage needs in different situations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of packaging devices, and discloses an automatic counting packaging device which comprises a first installation frame, a counting transmission belt system is fixedly installed on the inner side of the upper portion of the first installation frame, and a plurality of counting partition plates are fixedly connected to a transmission belt of the counting transmission belt system at equal intervals. A servo motor is fixedly mounted on one side of the first mounting frame, and a first guide groove is fixedly mounted on one side of the upper portion of the first mounting frame. According to the automatic counting and packaging device, counted products can be conveniently transferred to a packaging machine to be packaged through the arranged counting transmission belt system, working procedures are reduced, use is convenient, combined packaging of various products can be conducted through the arranged first product vibration disc, the arranged second product vibration disc and the arranged third product vibration disc, and the packaging efficiency is improved. And the use requirements under different conditions are met.
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Description

Technical Field

[0001] This utility model relates to the field of packaging equipment technology, and in particular to an automatic counting packaging device. Background Technology

[0002] Automated counting and packaging equipment is a type of automated equipment used in industrial and commercial sectors. It can automatically complete a series of packaging tasks such as counting, arranging, bagging, or boxing products. This type of machine is commonly used in industries such as food, pharmaceuticals, cosmetics, and small electronics to improve production efficiency, ensure product quantity accuracy, and reduce errors caused by manual operation.

[0003] The principle of an automatic counting and packaging device is to count the products using sensors and then package the counted products. The counted products then need to be transferred to a packaging machine for final packaging. Existing packaging devices have complex counting and transfer processes, making operation inconvenient. In actual production, it is common to package several different products together, a process known as combination packaging. Existing counting and packaging devices are inconvenient for combination packaging. Therefore, an automatic counting and packaging device is proposed. Utility Model Content

[0004] The main purpose of this utility model is to provide an automatic counting and packaging device, which solves the problem that the counted products still need to be transferred to the packaging machine for packaging. The existing packaging devices have a relatively complicated counting and transfer process and are not convenient to operate. In actual production, several different products are often packaged together, which is called combination packaging. The existing counting and packaging devices are not convenient for combination packaging.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An automatic counting and packaging device includes a first mounting frame. A counting transmission belt system is fixedly mounted on the upper inner side of the first mounting frame. A plurality of counting partitions are fixedly connected at equal intervals on the transmission belt of the counting transmission belt system. A servo motor is fixedly mounted on one side of the first mounting frame. A first guide trough is fixedly mounted on one side of the upper part of the first mounting frame. A second guide trough is fixedly mounted on the other side of the upper part of the first mounting frame. A third guide trough is fixedly mounted on one side of the second guide trough on the upper part of the first mounting frame. A counting sensor is fixedly mounted above the first guide trough, the second guide trough, and the third guide trough.

[0007] Furthermore, a first equipment frame is fixedly connected to one side of the first mounting frame, a first product hopper is fixedly installed on the top of the first equipment frame, a first product vibratory feeder is fixedly installed in the middle of the first equipment frame, and the outlet position of one side of the first product vibratory feeder corresponds to the first guide chute.

[0008] Furthermore, a second equipment frame is fixedly connected to the other side of the first mounting frame, a second product hopper is fixedly installed on the top of the second equipment frame, a second product vibratory feeder is fixedly installed in the middle of the second equipment frame, and the outlet position of one side of the second product vibratory feeder corresponds to the second guide chute.

[0009] Furthermore, a third equipment frame is fixedly connected to the outer side of the first mounting frame near the second equipment frame. A third product hopper is fixedly installed on the top of the third equipment frame. A third product vibratory feeder is fixedly installed in the middle of the third equipment frame. The outlet position of one side of the third product vibratory feeder corresponds to the third guide chute.

[0010] Furthermore, a first feeding trough is fixedly connected to one side of the first mounting frame, a packaging machine is fixedly connected to one side of the first feeding trough, a second feeding trough is fixedly connected to one side of the packaging machine, a second mounting frame is fixedly connected to one side of the second feeding trough, and an uphill transmission belt system is fixedly installed on the inner side of the second mounting frame.

[0011] Furthermore, a third mounting bracket is fixedly connected to one side of the second mounting bracket, a weighing transmission belt system is fixedly installed on the inner side of the third mounting bracket, and a control panel is fixedly installed on the upper side of the third mounting bracket.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This utility model, through its counting conveyor belt system, facilitates the transfer of counted products to the packaging machine, reducing procedures and simplifying operation. Products passing through the first, second, and third guide troughs are counted by a counting sensor. Once a sufficient number of products have been counted, they fall into the grid formed by the counting partitions on the counting conveyor belt system. The counting sensor then stops feeding, and the counting conveyor belt system rotates to align the grids formed by the counting partitions on another counting conveyor belt system with the first, second, and third guide troughs. Feeding and counting then continue. As the counting conveyor belt system rotates, the products in different grids are sequentially packaged via the counting partitions. This design facilitates the transfer of counted products to the packaging machine, reducing procedures and simplifying operation.

[0014] 2. This utility model, through the arrangement of a first product vibrating plate, a second product vibrating plate, and a third product vibrating plate, enables the combined packaging of multiple products, meeting the usage needs under different circumstances. After different types of products are placed in the first product hopper, the second product hopper, and the third product hopper respectively, the products in the first product hopper, the second product hopper, and the third product hopper are fed into the first product vibrating plate, the second product vibrating plate, and the third product vibrating plate respectively. The products in the first product vibrating plate and the second product vibrating plate can enter a grid formed by two counting partitions on the counting transmission belt system through the first guide groove and the second guide groove. Then, after the counting transmission belt system is running, the products in the third product vibrating plate can enter this grid through the third guide groove, thereby realizing the combination packaging of three groups of products in one grid. Through this arrangement, multiple products can be combined and packaged, meeting the usage needs under different circumstances.

[0015] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an automatic counting and packaging device according to the present invention from the first angle.

[0017] Figure 2 This is a schematic diagram of the overall structure of an automatic counting and packaging device according to the present invention from a second angle.

[0018] Figure 3 This is a schematic diagram of a portion of the structure of the first mounting frame of an automatic counting and packaging device according to the present invention.

[0019] Figure 4 This is a schematic diagram of a portion of the structure of the counting drive belt system of an automatic counting and packaging device according to this utility model.

[0020] Figure 5 This is a schematic diagram of a portion of the structure of the first product vibratory plate of an automatic counting and packaging device according to this utility model.

[0021] In the diagram: 1. First mounting frame; 2. Servo motor; 3. Counting drive belt system; 4. Counting partition; 5. First guide chute; 6. Second guide chute; 7. Third guide chute; 8. Counting sensor; 9. First product vibratory feeder; 10. First product hopper; 11. Second product vibratory feeder; 12. Second product hopper; 13. Third product vibratory feeder; 14. Third product hopper; 15. First feeding chute; 16. Packaging machine; 17. Second feeding chute; 18. Second mounting frame; 19. Uphill drive belt system; 20. Third mounting frame; 21. Weighing drive belt system; 22. Control panel. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1-4 As shown, an automatic counting and packaging device includes a first mounting frame 1. A counting transmission belt system 3 is fixedly installed on the upper inner side of the first mounting frame 1. A plurality of counting partitions 4 are fixedly connected at equal intervals on the transmission belt of the counting transmission belt system 3. A servo motor 2 is fixedly installed on one side of the first mounting frame 1. A first guide trough 5 is fixedly installed on the upper one side of the first mounting frame 1. A second guide trough 6 is fixedly installed on the upper other side of the first mounting frame 1. A third guide trough 7 is fixedly installed on the upper side of the first mounting frame 1 on the side of the second guide trough 6. Counting sensors 8 are fixedly installed above the first guide trough 5, the second guide trough 6, and the third guide trough 7. By adopting the above technical solution, the transmission rod of the servo motor 2 can drive the counting transmission belt system 3 to rotate. The movement of the servo motor 2 can be controlled by the control panel 22 so that the servo motor 2 drives the counting transmission belt system 3 to move the length of one grid formed by the counting partitions 4 each time.

[0024] Baffles are installed on both sides of the counting conveyor belt system 3 to prevent products from falling off when they land on the counting conveyor belt system 3;

[0025] The counting sensor 8 can count the products passing through the first guide chute 5, the second guide chute 6 and the third guide chute 7.

[0026] like Figures 1-5 As shown, a first equipment frame is fixedly connected to one side of the first mounting frame 1, a first product hopper 10 is fixedly installed on the top of the first equipment frame, a first product vibrating plate 9 is fixedly installed in the middle of the first equipment frame, and the outlet position of one side of the first product vibrating plate 9 corresponds to the first guide chute 5. By adopting the above technical solution, the product in the first product hopper 10 can be fed into the first product vibrating plate 9.

[0027] The first product vibratory feeder 9 is equipped with a counting locking cylinder, which can lock the first product vibratory feeder 9 and stop feeding based on the signal from the counting sensor 8.

[0028] like Figures 1-5 As shown, a second equipment frame is fixedly connected to the other side of the first mounting frame 1. A second product hopper 12 is fixedly installed on the top of the second equipment frame. A second product vibratory feeder 11 is fixedly installed in the middle of the second equipment frame. The outlet position of one side of the second product vibratory feeder 11 corresponds to the second guide chute 6. With this arrangement, the product in the second product hopper 12 can be fed into the second product vibratory feeder 11.

[0029] The second product vibratory feeder 11 is equipped with a counting locking cylinder, which can lock the second product vibratory feeder 11 and stop feeding according to the signal of the counting sensor 8.

[0030] like Figures 1-5 As shown, a third equipment frame is fixedly connected to the outer side of the first mounting frame 1 near the second equipment frame. A third product hopper 14 is fixedly installed on the top of the third equipment frame. A third product vibratory feeder 13 is fixedly installed in the middle of the third equipment frame. The outlet position of one side of the third product vibratory feeder 13 corresponds to the third guide chute 7. With this arrangement, the product in the third product hopper 14 can be fed into the third product vibratory feeder 13.

[0031] The third product vibratory feeder 13 is equipped with a counting locking cylinder, which can lock the third product vibratory feeder 13 and stop feeding based on the signal from the counting sensor 8.

[0032] like Figures 1-3 As shown, a first feeding trough 15 is fixedly connected to one side of the first mounting frame 1, a packaging machine 16 is fixedly connected to one side of the first feeding trough 15, a second feeding trough 17 is fixedly connected to one side of the packaging machine 16, a second mounting frame 18 is fixedly connected to one side of the second feeding trough 17, and an uphill transmission belt system 19 is fixedly installed on the inner side of the second mounting frame 18. With this arrangement, the first feeding trough 15 has a certain angle, so that the products transmitted to the first feeding trough 15 can slide into the packaging machine 16 for packaging under the action of gravity.

[0033] like Figures 1-3 As shown, a third mounting bracket 20 is fixedly connected to one side of the second mounting bracket 18. A weighing transmission belt system 21 is fixedly installed on the inner side of the third mounting bracket 20. A control panel 22 is fixedly installed on the upper side of the third mounting bracket 20. With this configuration, a weighing device is installed on the second mounting bracket 18 and is linked with the weighing transmission belt system 21, which can weigh the products falling on the weighing transmission belt system 21.

[0034] The control panel 22 can control the electrical equipment on the device.

[0035] It should be noted that during use, the external power supply is connected through the control panel 22, the first mounting bracket 1 is placed on a horizontal plane, and different types of products are placed in the first product hopper 10, the second product hopper 12 and the third product hopper 14 respectively. The products in the first product hopper 10, the second product hopper 12 and the third product hopper 14 are then fed into the first product vibratory feeder 9, the second product vibratory feeder 11 and the third product vibratory feeder 13 respectively.

[0036] When combined packaging is required, the products in the first product vibratory feeder 9 and the second product vibratory feeder 11 can enter a grid formed by two counting partitions 4 on the counting transmission belt system 3 through the first guide chute 5 and the second guide chute 6. After being counted by the counting sensor 8, the counting locking cylinder is activated to stop the feeding of the first product vibratory feeder 9 and the second product vibratory feeder 11. Then, the servo motor 2 is started to drive the counting transmission belt system 3 to run until this grid is aligned with the third guide chute 7. The products in the third product vibratory feeder 13 can then enter this grid through the third guide chute 7, thus realizing the packaging of a single product. Three sets of products are mixed in the grid. After being counted by the counting sensor 8, the counting locking cylinder is activated to stop the feeding of the third product vibratory plate 13. Then, the servo motor 2 is started to drive the counting transmission belt system 3 to run. Then, the cycle continues until the counting transmission belt system 3 drives all the products in this grid to the first feeding trough 15. The products can slide down into the packaging machine 16 for packaging under the action of gravity. The packaged products are transferred to the uphill transmission belt system 19 through the second feeding trough 17. The uphill transmission belt system 19 is activated to drive the packaged products to the weighing transmission belt system 21 for weighing.

[0037] Similarly, when individual packaging is required, products can be individually packaged in the first product hopper 10, the second product hopper 12, and the third product hopper 14 as needed.

[0038] This utility model provides an automatic counting and packaging device, which solves the problem that the counted products still need to be transferred to the packaging machine 16 for packaging. The existing packaging device has a relatively complicated counting and transfer process and is not convenient to operate. In actual production, several different products are often packaged together, which is called combination packaging. The existing counting and packaging device is not convenient for combination packaging, so this device is more practical.

[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic counting and packaging device, comprising a first mounting frame (1), characterized in that: A counting transmission belt system (3) is fixedly installed on the inner side of the upper part of the first mounting frame (1). Several counting partitions (4) are fixedly connected at equal intervals on the transmission belt of the counting transmission belt system (3). A servo motor (2) is fixedly installed on one side of the first mounting frame (1). A first guide trough (5) is fixedly installed on one side of the upper part of the first mounting frame (1). A second guide trough (6) is fixedly installed on the other side of the upper part of the first mounting frame (1). A third guide trough (7) is fixedly installed on one side of the second guide trough (6) above the first mounting frame (1). A counting sensor (8) is fixedly installed above the first guide trough (5), the second guide trough (6) and the third guide trough (7).

2. The automatic counting and packaging device according to claim 1, characterized in that: A first equipment rack is fixedly connected to one side of the first mounting frame (1), a first product hopper (10) is fixedly installed on the top of the first equipment rack, a first product vibrating plate (9) is fixedly installed in the middle of the first equipment rack, and the outlet position of one side of the first product vibrating plate (9) corresponds to the first guide trough (5).

3. An automatic counting and packaging device according to claim 2, characterized in that: A second equipment rack is fixedly connected to the other side of the first mounting frame (1). A second product hopper (12) is fixedly installed on the top of the second equipment rack. A second product vibratory feeder (11) is fixedly installed in the middle of the second equipment rack. The outlet position of the second product vibratory feeder (11) corresponds to the second guide chute (6).

4. An automatic counting and packaging device according to claim 3, characterized in that: A third equipment frame is fixedly connected to the outer side of the first mounting frame (1) near the second equipment frame. A third product hopper (14) is fixedly installed on the top of the third equipment frame. A third product vibratory feeder (13) is fixedly installed in the middle of the third equipment frame. The outlet position of the third product vibratory feeder (13) corresponds to the third guide trough (7).

5. An automatic counting and packaging device according to claim 4, characterized in that: A first feeding trough (15) is fixedly connected to one side of the first mounting bracket (1), a packaging machine (16) is fixedly connected to one side of the first feeding trough (15), a second feeding trough (17) is fixedly connected to one side of the packaging machine (16), a second mounting bracket (18) is fixedly connected to one side of the second feeding trough (17), and an uphill transmission belt system (19) is fixedly installed on the inner side of the second mounting bracket (18).

6. An automatic counting and packaging device according to claim 5, characterized in that: A third mounting bracket (20) is fixedly connected to one side of the second mounting bracket (18). A weighing transmission belt system (21) is fixedly installed on the inner side of the third mounting bracket (20). A control panel (22) is fixedly installed on the upper side of the third mounting bracket (20).