Intelligent device for automatically distributing earplugs

By designing an intelligent device for automatic earplug distribution, which employs facial recognition and a stirring shaft discharge turntable technology, the problem of long distribution time and chaotic distribution of existing earplugs has been solved. This enables fast, hygienic, and personalized earplug distribution, and a disinfection system ensures the cleanliness of the earplugs.

CN223721782UActive Publication Date: 2025-12-26XIAMEN LINGAN TECH CO LTD
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Patent Information

Application Number
CN202520162007.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-12-26
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing earbud distribution methods are time-consuming and prone to confusion, failing to achieve fast, hygienic, and personalized distribution.

Method used

Design an intelligent device for automatic earplug distribution. It uses facial recognition technology combined with an earplug machine to distribute earplugs one by one through a stirring shaft and a discharge turntable. It is also equipped with a disinfection system and a wireless signal transmission module to monitor inventory.

Benefits of technology

It enables fast, hygienic, and personalized distribution of earplugs, reduces the time and cost of manual distribution, improves distribution efficiency, and ensures the cleanliness of earplugs through a disinfection system.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223721782U_ABST
Patent Text Reader

Abstract

The utility model discloses an intelligent device for automatically distributing earplugs, which comprises a shell, a partition plate is fixedly arranged in the middle of the shell, a material guide hole is formed in the middle of the partition plate, an operation cavity and a discharging cavity are arranged in the shell, and an earplug machine is arranged in the operation cavity. The earplugs in the air outlet cylinder are disinfected, the stirring shaft is driven by the motor below the rotating base to rotate, the earplugs on the second inclined face flow downwards to the first inclined face, and in the stirring process of the stirring shaft, the earplugs on the first inclined face are scattered and arranged in a partitioned mode through the material scattering rods for discharging. The earplugs can be arranged and fall down one by one along the discharging channel, then the discharging channel is matched with the discharging opening of the discharging rotary disc, the earplugs gradually flow out of the discharging cavity from the material guiding barrel and the material guiding bin finally along the arc-shaped material guiding plate in the process that the driving assembly guides the discharging rotary disc, the workload of workers for distributing the earplugs is relieved, and the labor cost is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to earplug automatic distribution equipment field especially earplug automatic distribution's intelligent device. BACKGROUND

[0002] It is mainly used in industrial, nuclear power station or prison and so on working place, especially those places that exist high noise environment, for example, such as factory, construction site, airport etc., in order to reduce the damage of noise to personnel hearing, often will distribute earplug to worker, and the earplug distribution mode of prior art is registered and takes formula, through artificial distribution, and because of numerous workers, it is easy to lead to distribution time -consuming, also can appear distribution confusion and make one person take more situation, therefore, in order to facilitate worker to obtain earplug quickly, hygienically when needing, the utility model provides earplug automatic distribution's intelligent device. CONTENT OF UTILITY MODEL

[0003] In order to overcome the defects of prior art, the technical problem to be solved by the utility model is to provide earplug automatic distribution's intelligent device to solve the above problems.

[0004] To achieve this purpose, the utility model adopts the following technical scheme:

[0005] The utility model provides an earplug automatic distribution's intelligent device, the middle part of shell is fixedly provided with the partition, the middle part of partition is opened with the guide hole, both sides of the top of partition are fixedly provided with the slide rail, the inside of two slide rails is slidably provided with the sliding block, the top between two sliding blocks is fixedly provided with the mounting bracket, the top of mounting bracket is fixedly provided with earplug machine;

[0006] The earplug machine comprises a receiving cylinder and an air outlet cylinder assembled in upper and lower cooperation, the air outlet cylinder is installed above the receiving cylinder, a plurality of air outlet holes are arranged on the air outlet cylinder, a second inclined surface is arranged at the bottom of the air outlet cylinder, a stirring shaft is arranged at the middle part of the receiving cylinder, the top of the stirring shaft extends upward into the air outlet cylinder, a receiving top is arranged at the top end of the stirring shaft, an air outlet pipe is installed on the receiving top, a first inclined surface parallel to the second inclined surface is arranged on the receiving cylinder, a discharging cavity is arranged below the first inclined surface, an even number of discharging channels are arranged at the bottom of the discharging cavity, a wave-shaped discharging rod is arranged between the first inclined surface and the second inclined surface of the stirring shaft, the bottom of the stirring shaft is installed on a rotating seat, the rotating seat is fixedly connected to the bottom center of the receiving cylinder, a motor for driving the rotation of the stirring shaft is arranged at the bottom of the rotating seat, the rotating seat is arranged in an inverted funnel shape with a small upper seat and a large lower seat, a plurality of baffles consistent with the number of discharging channels are arranged on the surface of the rotating seat, the receiving cylinder is locked on a mounting frame through the locking piece penetrating the edge, an assembly hole is arranged at the middle part of the mounting frame, a discharging turntable is clamped in the assembly hole, an arc gear rack is arranged at the bottom of the discharging turntable, the arc gear rack cooperates with a driving assembly on the mounting frame, and a discharging port is arranged on the top plate of the discharging turntable; after the discharging turntable rotates, the earplug falls along the air outlet cylinder, the discharging channel, the discharging port, the guide cylinder and the guide bin in sequence, and finally falls to the arc-shaped guide plate through the guide hole.

[0007] Preferably, the upper part of the partition plate is provided with an operation cavity, and the lower part is provided with a discharging cavity, a sealing door is hingedly connected to the front of the operation cavity, a touch display screen is fixedly installed on the middle part of the front of the sealing door, and two loudspeakers and a face recognition camera are fixedly installed on the top of the front of the sealing door.

[0008] Preferably, the shell is provided with an antenna on one side, and a through hole is formed in the side of the shell away from the antenna.

[0009] Preferably, the air outlet pipe is connected to the air inlet pipe outward, the air inlet pipe is provided with a universal shaft toward the air inlet source direction for matching, disinfectant gas is introduced into the air inlet pipe, and the air inlet pipe is sent into the operation cavity through the through hole.

[0010] Preferably, an auxiliary handle is fixedly arranged on the front of the mounting frame.

[0011] Preferably, a plurality of positioning holes are formed in the back of the shell, hooks are clamped in the plurality of positioning holes, a fixing frame is fixedly arranged between the plurality of hooks away from the shell, a plurality of expansion bolts are arranged on the inner side of the fixing frame, and the fixing frame is fixed on the wall through the plurality of expansion bolts.

[0012] Preferably, the material guide bin is arranged at the top of the mounting frame and communicates with the material guide cylinder below the earplug machine, the discharge end of the material guide bin is arranged corresponding to the material guide hole on the partition plate, and the arc-shaped material guide plate is arranged to facilitate the discharge of the earplug.

[0013] Preferably, the arc-shaped material guide plate is arranged in the discharge cavity, and the front end and the rear end of the arc-shaped material guide plate are respectively provided with a baffle.

[0014] Preferably, the control module and the wireless signal transmitting module are fixedly installed on one side of the inner wall of the operation cavity.

[0015] Preferably, the safety lock is arranged at the connection between the sealing door and the shell, and the sealing door is sealed by the safety lock.

[0016] Preferably, the control module and the wireless signal transmitting module are fixedly installed on one side of the inner wall of the operation cavity, and the wireless signal transmitting module sends a signal to the administrator's mobile phone, so as to remind the administrator to add earplugs in time when the earplug machine is short of earplugs.

[0017] Preferably, the present scheme can also be combined with a face recognition system to realize automatic distribution of earplugs after face recognition, that is, an earplug automatic distribution system with a face recognition mechanism is provided.

[0018] Preferably, the driving assembly comprises a driving motor and a gear arranged at the output end of the driving motor, and the gear is meshed with the circular arc gear rack to drive the discharge turntable to rotate.

[0019] Compared with the prior art, the present application has the following advantages:

[0020] The earplug machine is used for storing a plurality of earplugs, discharging the earplugs through the gas outlet pipe arranged at the top of the receiving part, sterilizing the earplugs in the gas outlet cylinder, driving the stirring shaft to rotate by the motor arranged below the rotating seat, making the earplugs on the second inclined surface flow downward to the first inclined surface, dispersing and arranging the earplugs on the first inclined surface by the dispersing rod during the stirring process of the stirring shaft, making the earplugs sequentially arranged and dropped along the discharge channel, and cooperating the discharge channel with the discharge port of the discharge turntable, so that the earplugs are discharged from the material guide cylinder, the material guide bin and finally the arc-shaped material guide plate in the process of guiding the discharge turntable by the driving assembly, and the earplugs are conveniently and automatically taken by the worker.

[0021] In addition, the present scheme also provides a distribution system capable of combining the face recognition function, realizes that one person takes one pair of earplugs through face recognition, that is, after face recognition, the discharge port on the discharge turntable rotates through two discharge channels, and the earplug machine drops two earplugs, that is, one pair of earplugs, thereby reducing the time-consuming and low-efficiency shortcomings of manual distribution and saving labor cost. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a first perspective view of the utility model;

[0023] Figure 2 is a second perspective view of the utility model;

[0024] Figure 3 is a third perspective view of the utility model;

[0025] Figure 4 is a perspective view of the utility model in part;

[0026] Figure 5 is a side view of the utility model;

[0027] Figure 6 is a three-dimensional structure schematic view of the earphone machine part of the utility model;

[0028] Figure 7 is a top view of the utility model; Figure 6

[0029] is a left view of the utility model; Figure 8 Figure 6 is an internal structure section view in the direction of the utility model;

[0030] Figure 9 Figure 8 is a three-dimensional structure schematic view of the receiving cylinder;

[0031] Figure 10 is a top view of the utility model;

[0032] Figure 11 is a three-dimensional structure schematic view of the discharging turntable; Figure 10

[0033] is a front view of the utility model. Figure 12

[0034] is a three-dimensional structure schematic view of the discharging turntable; Figure 13 Figure 12 is a front view of the utility model.

[0035]

[0036] 1, shell; 2, sealing door; 3, loudspeaker; 4, face recognition camera; 5, touch display screen; 6, safety lock; 7, antenna; 8, partition plate; 9, arc-shaped material guide plate; 10, discharging cavity; 11, operation cavity; 12, control module; 13, wireless signal transmitting module; 14, through hole; 15, mounting frame; 16, earphone machine; 17, auxiliary handle; 18, material guide bin; 19, material guide hole; 20, positioning hole; 21, hook; 22, fixing frame; 23, expansion bolt; 24, sliding rail; 25, sliding block;

[0037] ​​​​161, receiving cylinder; 1611, first inclined surface; 1612, discharging channel; 162, air outlet cylinder; 1621, second inclined surface; 163, air outlet pipe; 164, receiving top; 165, loose material rod; 166, rotating seat; 1661, baffle; 167, driving assembly; 168, discharging turntable; 1681, circular arc rack; 1682, discharging port; 169, material guiding cylinder. DETAILED DESCRIPTION

[0038] The technical solutions of the present application will be further illustrated below in combination with the drawings and through specific embodiments.

[0039] As Figures 1 to 13 shown in the embodiment, the earplug automatic dispensing intelligent device comprises a shell 1, characterized in that: a partition plate 8 is fixedly arranged at the middle portion of the shell 1, a material guiding hole 19 is arranged at the middle portion of the partition plate 8, sliding rails 24 are fixedly arranged at the top portions of both sides of the partition plate 8, sliding blocks 25 are slidingly arranged in the sliding rails 24, a mounting rack 15 is fixedly arranged at the top portion between the sliding blocks 25, and an earplug machine 16 is fixedly arranged at the top end of the mounting rack 15.

[0040] The earplug machine 16 comprises a receiving cylinder 161 and an air outlet cylinder 162 assembled in an upper and lower matching mode, the air outlet cylinder 162 is installed above the receiving cylinder 161, a plurality of air outlet holes are arranged on the air outlet cylinder 162, a second inclined surface 1621 is arranged at the bottom of the air outlet cylinder 162, a stirring shaft is arranged at the middle part of the receiving cylinder 161, the top of the stirring shaft extends upwards into the air outlet cylinder 162, a receiving top 164 is arranged at the top end of the stirring shaft, an air outlet pipe 163 is installed on the receiving top 164, a first inclined surface 1611 parallel to the second inclined surface 1621 is arranged on the receiving cylinder 161, a discharging cavity is arranged below the first inclined surface 1611, an even number of discharging channels 1612 are arranged at the bottom of the discharging cavity, a wave-shaped discharging rod 165 is arranged between the first inclined surface 1611 and the second inclined surface 1621, the bottom of the stirring shaft is installed on a rotating seat 166, the rotating seat 166 is fixedly connected to the bottom center of the receiving cylinder 161, a motor for driving the rotation of the stirring shaft is arranged at the bottom of the rotating seat 166, the rotating seat 166 is arranged in an inverted funnel shape with a small upper seat and a large lower seat, a plurality of baffles 1661 corresponding to the number of discharging channels 1612 are arranged on the surface of the rotating seat 166, the receiving cylinder 161 is locked on the mounting frame 15 through the locking pieces on the side portion by bolts, a mounting hole is arranged at the middle part of the mounting frame 15, a discharging turntable 168 is clamped in the mounting hole, a circular arc rack 1681 is arranged at the bottom of the discharging turntable 168, the circular arc rack 1681 cooperates with a driving assembly 167 on the mounting frame 15, and a discharging port 1682 is arranged on the top plate of the discharging turntable 168; after the discharging turntable 168 rotates, the earplugs fall along the air outlet cylinder 162, the discharging channel 1612, the discharging port 1682, the guide cylinder 169 and the guide bin 18 in sequence, and finally fall to the arc-shaped guide plate 9 through the guide hole 19.

[0041] Further, the upper part of the partition plate 8 is provided with an operation cavity 11, and the lower part is provided with a discharging cavity 10, a sealing door 2 is hingedly connected to the front surface of the operation cavity 11, a touch display screen 5 is fixedly installed at the middle part of the front surface of the sealing door 2, and two loudspeakers 3 and a face recognition camera 4 are fixedly installed at the top of the front surface of the sealing door 2. The combination of the device and the face recognition system can realize the function of taking one pair of earplugs by one person, which is equivalent to the effect of manual registration. However, the scheme is more convenient and saves time compared with manual registration. The face recognition camera 4 and the touch display screen 5 are arranged to facilitate users to log in through face recognition, account password and other forms, and to take earplugs after inputting the number of earplugs, so that the device is more intelligent.

[0042] Further, one side of the shell 1 is fixedly provided with an antenna 7, a through hole 14 is formed on the side of the shell 1 away from the antenna 7, in order to cooperate with the antenna 7 to realize the control of the earplug machine 16, a control module 12 and a wireless signal transmitting module 13 are fixedly installed on one side of the inner wall of the operation cavity 11. When the inventory is insufficient, the control module 12 controls the wireless signal transmitting module 13 to send a signal to the administrator's mobile phone, thereby reminding the administrator that the earplug machine 16 is insufficient in earplug, and needs to be replenished in time, and has a self-statistics function, temporary personnel can also receive earplugs. The device is suitable for places where earplugs are needed, such as factories and nuclear power plants. Using this cabinet can reduce the workload of personnel distributing earplugs and save labor costs.

[0043] Further, the air outlet pipe 163 is connected to the air inlet pipe outwardly, the air inlet pipe is provided with a universal shaft for matching towards the air inlet source direction, the air inlet pipe is filled with disinfectant gas, the air inlet pipe is sent into the operation cavity 11 through the through hole 14, and the air inlet pipe and the air outlet pipe 163 are matched to realize disinfection and sterilization of the excess earplugs in the earplug machine 16, and the universal shaft is arranged on the air inlet pipe to reduce the influence on the air inlet pipe during rotation.

[0044] Further, the front surface of the mounting frame 15 is fixedly provided with an auxiliary handle 17, which facilitates pulling out the earplug machine 16 on the mounting frame 15 outwardly to fill the earplugs.

[0045] Further, a plurality of positioning holes 20 are formed on the back surface of the shell 1, a plurality of hooks 21 are clamped in the plurality of positioning holes 20, a fixing frame 22 is fixedly arranged on the side of the plurality of hooks 21 away from the shell 1, and a plurality of expansion bolts 23 are arranged on the inner side of the fixing frame 22.

[0046] Further, the material guiding bin 18 is arranged on the top of the mounting frame 15 and communicates with the material guiding cylinder below the earplug machine 16, and the discharge end of the material guiding bin 18 is correspondingly arranged with the material guiding hole 19 on the partition plate 8, so as to realize smooth guiding of the earplugs.

[0047] Further, the arc-shaped material guiding plate 9 is inclinedly arranged in the discharge cavity 10, and the front end and the rear end of the arc-shaped material guiding plate 9 are provided with baffle plates, so that the earplugs at the rear end can also flow forward under the guidance of the arc-shaped material guiding plate 9, and personnel can take them out conveniently.

[0048] Further, the connecting part of the sealing door 2 and the shell 1 is fixedly provided with a safety lock 6, so as to realize the effect of strengthening prevention and control.

[0049] The utility model discloses a earplug machine before using first pull outwards to the mounting bracket, and the earplug is put in the top of earplug machine, then the mounting bracket is pushed into the appointed position, and the discharge end of guide bunker is opposite with guide hole, and it is convenient to unload, and the sealing door is closed, in the use process, the motor of rotating seat bottom drives stirring shaft rotation, and the earplug falls into the first slope from the second slope and then is scattered on the stirring shaft and is entered into the discharge passageway in the bottom of the receiving cylinder one by one under the separation of the baffle of rotating seat, and one by one is arranged in order, and the top of receiving is equipped with the air pipe, and the air pipe is connected with the air inlet pipe of outside, and the disinfectant gas or hot steam or other gas is passed into the operation cavity through the air inlet pipe, and the earplug is disinfected;

[0050] When the earplug needs to be unloaded, the controller controls and drives the driving assembly, the driving motor in the driving assembly drives the gear to rotate, the gear cooperates with the arc rack at the bottom of the discharge turntable on the mounting bracket, and the discharge turntable rotates, when the discharge turntable is communicated with the discharge passageway, the earplug falls from top to bottom, falls to the guide cylinder-guide bunker-discharge cavity-arc guide plate, and finally is taken out by the worker, the controller controls the driving motor to drive the discharge turntable to rotate two discharge passageway holes each time, that is, when a pair of earplug needs to be taken out, the discharge turntable needs to rotate two discharge passageways.

[0051] The above is the working principle of the utility model in use, in the specific operation process, in order to improve the intelligent effect of the device, the device can be combined with a face recognition module and a control module, therefore, a face recognition camera, a touch display screen, a control module, an antenna and a wireless signal transmitting module can also be arranged in the scheme, when the inventory is insufficient, the control module controls the wireless signal transmitting module to send a signal to the administrator's mobile phone, and then reminds the administrator that the earplug in the earplug machine is insufficient, and needs to be replenished in time.

[0052] Meanwhile, in the process of using face recognition, a database of "today's personnel earplug belt to be taken" is established first, then after personnel face recognition, the control module receives the instruction to start the driving motor in the driving assembly to rotate, the discharge turntable rotates, then the earplug falls along the air cylinder, the discharge passageway, the discharge port, the guide cylinder and the guide bunker in turn, and finally falls to the arc guide plate through the guide hole, the discharge turntable only rotates to two discharge passageways each time and then stops, that is, one operation control is completed, until the next face recognition is performed, and the above operation is repeated, if the face recognition is not for the personnel in the database, the face recognition does not pass, and the driving motor does not start to rotate.

[0053] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art.

[0054] The utility model discloses the description through the preferred embodiment, and the person skilled in the art knows that various changes or equivalent replacement can be made to these features and embodiments without departing from the spirit and scope of the utility model. The utility model is not limited by the specific embodiments disclosed here, and other embodiments falling within the claims of the present application all belong to the scope of protection of the utility model.

Claims

1. An intelligent device for automatic dispensing of earplugs, comprising a housing, characterized in that: The middle part of the shell is fixedly provided with a partition plate, the middle part of the partition plate is provided with a material guiding hole, the top of the partition plate is fixedly provided with a sliding rail on both sides, the inside of the two sliding rails is slidably provided with a sliding block, the top between the two sliding blocks is fixedly provided with a mounting frame, and the top of the mounting frame is fixedly provided with an earplug machine. The earplug machine comprises an accommodating cylinder and an air outlet cylinder which are assembled in an upper-lower mode, the air outlet cylinder is installed above the accommodating cylinder, a plurality of air outlet holes are arranged on the air outlet cylinder, a second inclined surface is arranged on the bottom of the air outlet cylinder, a stirring shaft is arranged in the middle part of the accommodating cylinder, the top of the stirring shaft extends upward into the air outlet cylinder, a receiving top is arranged on the top end of the stirring shaft, an air outlet pipe is installed on the receiving top, a first inclined surface parallel to the second inclined surface is arranged on the accommodating cylinder, a discharging cavity is arranged below the first inclined surface, an even number of discharging channels are arranged on the bottom of the discharging cavity, a wave-shaped discharging rod is arranged between the first inclined surface and the second inclined surface, the bottom of the stirring shaft is installed on a rotating seat, the rotating seat is fixedly connected to the bottom center of the accommodating cylinder, a motor for driving the rotation of the stirring shaft is arranged on the bottom of the rotating seat, the rotating seat is arranged in an inverted funnel shape with a small upper seat and a large lower seat, a plurality of baffles corresponding to the number of discharging channels are arranged on the surface of the rotating seat, the accommodating cylinder is locked on the mounting frame through the locking pieces on the edge, an assembly hole is arranged in the middle part of the mounting frame, a discharging turntable is clamped in the assembly hole, a circular arc rack is arranged on the bottom of the discharging turntable, the circular arc rack cooperates with a driving assembly on the mounting frame, and a discharging port is arranged on the top plate of the discharging turntable; after the discharging turntable rotates, the earplug falls along the air outlet cylinder, the discharging channel, the discharging port, the material guiding cylinder and the material guiding bin in sequence, and finally falls to the arc-shaped material guiding plate through the material guiding hole.

2. The smart device for automatic dispensing of earplugs of claim 1, wherein: An operation cavity is arranged above the partition plate, and a discharging cavity is arranged below the partition plate, a sealing door is hingedly connected to the front of the operation cavity, a touch display screen is fixedly installed on the middle part of the front of the sealing door, and two loudspeakers and a face recognition camera are fixedly installed on the top of the front of the sealing door.

3. The smart device for automatic dispensing of earplugs of claim 2, wherein: An antenna is fixedly arranged on one side of the shell, and a through hole is arranged on the side of the shell away from the antenna.

4. The smart device for automatic dispensing of earplugs of claim 3, wherein: The air outlet pipe is connected to the air inlet pipe, the air inlet pipe is provided with a universal shaft for matching in the direction of the air inlet source, disinfectant gas is introduced into the air inlet pipe, and the air inlet pipe is sent into the operation cavity through the through hole.

5. The smart device for automatic dispensing of earplugs according to any one of claims 2-4, wherein: An auxiliary handle is fixedly arranged on the front of the mounting frame.

6. The smart device for automatic dispensing of earplugs of claim 5, wherein: A plurality of positioning holes are arranged on the back of the shell, a hook is clamped in each of the positioning holes, a fixing frame is fixedly arranged on the side of the hooks away from the shell, and a plurality of expansion bolts are arranged on the inner side of the fixing frame.

7. The smart device for automatic dispensing of earplugs of claim 6, wherein: The material guiding bin is arranged on the top of the mounting frame and communicates with the material guiding cylinder below the earplug machine, and the discharging end of the material guiding bin is correspondingly arranged with the material guiding hole on the partition plate.

8. The smart device for automatic dispensing of earplugs of claim 7, wherein: The arc-shaped material guiding plate is arranged in the discharging cavity in an inclined mode, and a baffle is arranged on the front end and the rear end of the arc-shaped material guiding plate.

9. The smart device for automatic dispensing of earplugs of claim 8, wherein: A control module and a wireless signal transmitting module are fixedly installed on one side of the inner wall of the operation cavity.

10. The smart device for automatic dispensing of earplugs of claim 9, wherein: The sealing door is fixedly provided with a safety lock at the connection with the shell.