Detection device and production line of curved surface thin film assembly
By designing a testing device for curved thin film components, the device determines whether the components are qualified by adhering the testing surface to the curved thin film components, thus solving the problem of low testing efficiency, achieving high-efficiency testing, and reducing costs.
Patent Information
- Application Number
- CN202423106342.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing curved thin-film components have low testing efficiency, and two-dimensional testing instruments have slow testing speed, which affects production speed and results in unstable pass rates.
A testing device for curved thin-film components is provided. It determines whether the components are qualified by detecting the fit between the surface and the curved thin-film component. Combined with a mounting frame, a gripping unit, and a mounting unit, it improves testing efficiency and reduces costs.
It improves the testing efficiency of curved thin film components, reduces the production cost of testing equipment, and enhances the practicality and pass rate of testing.
Smart Images

Figure CN223727048U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of curved film assembly, especially to a detection device of curved film assembly. BACKGROUND
[0002] With the progress of science and technology and market demand, film assembly is applied more and more widely in various industries, such as electronic appliances, mechanical manufacturing, photovoltaic, printing, aerospace and other industries. At the same time, the appearance of the film assembly has various changes, and the products using special-shaped film assembly are increasing, such as curved film assembly, so that the production demand of curved film assembly is also increasing. In the production of curved film assembly, the size of the curved film assembly needs to be detected to determine whether the produced curved film assembly is qualified. At present, the curved film assembly is usually detected by using a two-dimensional detection instrument, however, the detection speed is slow when using the two-dimensional detection instrument, which affects the production speed of the curved film assembly, and the two-dimensional detection is mainly by sampling, so that the stability of the product qualification rate cannot be guaranteed. SUMMARY
[0003] One of the technical problems to be solved by the utility model is that the detection efficiency of the existing curved film assembly is low.
[0004] To solve the above technical problems, the utility model embodiment provides a detection device of curved film assembly, which comprises a detection profile for detecting the curved film assembly, and the detection profile has the following working modes:
[0005] Working mode one, when the detection profile can be attached to the curved film assembly, the curved film assembly is qualified;
[0006] Working mode two, when the detection profile cannot be attached to the curved film assembly, the curved film assembly is unqualified.
[0007] In some embodiments, the detection device provided by the utility model further comprises a mounting frame arranged at the edge of the detection profile.
[0008] In some embodiments, the detection device provided by the utility model further comprises side walls formed on both sides of the detection profile, and a grabbing unit is arranged on the side walls to enable the detection device to be grabbed.
[0009] In some embodiments, the grabbing unit comprises a groove formed on the side wall.
[0010] In some embodiments, the grabbing unit comprises a handle arranged on the side wall.
[0011] In some embodiments, the detection device further comprises a mounting unit arranged opposite to the detection surface, and the mounting unit is used to connect with the working platform.
[0012] In some embodiments, the tolerance of the surface profile of the detection surface is less than or equal to 0.7mm.
[0013] In some embodiments, the hardness of the detection surface is less than the hardness of the curved film assembly.
[0014] In some embodiments, the material of the detection device is resin.
[0015] On this basis, the utility model further provides a production line of curved film assembly, including preceding detection device.
[0016] Through the above technical scheme, the detection device provided by the utility model has a detection surface for detecting the curved film assembly, and the curved film assembly is placed on the detection surface, if the two are attached, it is determined that the curved film assembly is qualified, and then enters the next process flow; if the two cannot be attached, it is determined that the curved film assembly is unqualified, and the curved film assembly is removed from the production process. Therefore, the detection efficiency of the curved film assembly can be greatly improved by the detection device provided by the utility model, and the production investment cost of the detection equipment is reduced, and the utility model has good practicability. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.
[0018] Figure 1 It is the structure diagram of the detection device of the curved film assembly disclosed by the utility model.
[0019] Explanation of reference signs:
[0020] 1, detection device, 2, curved film assembly, 3, detection surface, 4, groove, 5, mounting frame, 6, mounting unit. DETAILED DESCRIPTION
[0021] The embodiments of the present application will be further described in conjunction with the drawings and examples. The detailed description of the following examples and drawings are used to exemplarily illustrate the principles of the present application, but cannot be used to limit the scope of the present application, and the present application can be realized in many different forms, not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0022] The present application provides these embodiments in order to make the present application thorough and complete, and fully express the scope of the present application to those skilled in the art. It should be noted that: unless otherwise specified, the relative arrangement of components and steps, the composition of materials, numerical expressions and values set forth in these embodiments should be interpreted as merely exemplary, and not as a limitation.
[0023] It should be noted that, in the description of the present application, unless otherwise specified, the meaning of "a plurality of" is greater than or equal to two; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer" and the like is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0024] In addition, the "first", "second" and similar words used in the present application do not represent any order, quantity or importance, but are only used to distinguish different parts. "Vertical" is not strictly vertical, but within the allowable error range. "Parallel" is not strictly parallel, but within the allowable error range. "Include" or "contain" and similar words mean that the elements before the word cover the elements listed after the word, and do not exclude the possibility of also covering other elements.
[0025] It should also be noted that, in the description of the present application, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. When it is described that a specific device is located between a first device and a second device, there can be an intermediate device between the specific device and the first device or the second device, or there can be no intermediate device.
[0026] All terms used in the present utility model have the same meanings as understood by those of ordinary skill in the art to which the present utility model pertains, unless otherwise specifically defined. It should also be understood that terms defined in such dictionaries as the Oxford English Dictionary, the Merriam-Webster Dictionary, and the like should be interpreted to have the meanings consistent with their usage in the relevant technical field and not interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0027] Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail herein, but should be considered part of the specification where appropriate.
[0028] The present utility model provides a kind of detection device 1 of curved surface film assembly to the low problem of detection efficiency of curved surface film assembly in prior art, refer to Figure 1 As shown, the detection device 1 includes: for detecting curved surface film assembly 2 detection profile 3, detection profile 3 has the following working mode:
[0029] Working mode one, when detection profile 3 can be attached with curved surface film assembly 2, curved surface film assembly 2 is qualified;
[0030] Working mode two, when detection profile 3 cannot be attached with curved surface film assembly 2, curved surface film assembly 2 is unqualified.
[0031] In the detection device 1 provided by the present utility model, detection profile 3 is used to detect curved surface film assembly 2, specifically, curved surface film assembly 2 is placed on detection profile 3, if the two are attached, it is determined that curved surface film assembly 2 is qualified, and then enters the next process flow; if the two cannot be attached, it is determined that curved surface film assembly 2 is unqualified, and the curved surface film assembly 2 is removed from the production process. Therefore, compared with detection by using two-dimensional detection instrument, the detection efficiency of curved surface film assembly 2 can be greatly improved by the detection device 1 provided by the present utility model, and the production investment cost of detection equipment is reduced, which has good practicability.
[0032] In some embodiments, refer to Figure 1 As shown, the detection device 1 provided by the present utility model further includes a mounting frame 5 arranged at the edge of the detection profile 3. Through the mounting frame 5, on the one hand, curved surface film assembly 2 can be conveniently installed and positioned; on the other hand, the detection pass rate of the detection device 1 can be further improved. Specifically, the mounting frame 5 limits the size of curved surface film assembly 2. If curved surface film assembly 2 can be placed into the mounting frame 5 and attached with the detection profile 3, it is determined that curved surface film assembly 2 is qualified. If curved surface film assembly 2 cannot be placed into the mounting frame 5 and / or curved surface film assembly 2 cannot be attached with the detection profile 3, it is determined that curved surface film assembly 2 is unqualified.
[0033] In some embodiments, the detection device 1 further comprises side walls formed on both sides of the detection profile 3, and a grabbing unit is arranged on the side walls, so that the detection device 1 can be grabbed, thereby facilitating the detection operator to take and move the detection device 1.
[0034] In some embodiments, the grabbing unit includes but is not limited to a groove 4 formed on the side wall, which can provide a force point for the detection operator to grab the detection device 1. Specifically, as shown in Figure 1 two grooves 4 are arranged on the two side walls, thereby facilitating the detection operator to take and move the detection device 1. In other embodiments, the grabbing unit can include a handle arranged on the side wall, and the detection operator can grab the detection device 1 by the handle. In other embodiments, the grabbing unit can include a texture arranged on the side wall, thereby enhancing the friction of the side wall and facilitating the operator to grab the detection device 1.
[0035] In some embodiments, as shown in Figure 1 the detection device 1 further comprises a mounting unit 6 arranged opposite to the detection profile 3, and the mounting unit 6 is used to connect with a work platform, so that the detection device 1 can be kept stable during the detection work. The structure of the mounting unit 6 corresponds to the work platform, for example, the work platform is a plane, and the mounting unit 6 is a flat bottom surface arranged opposite to the detection profile 3.
[0036] In some embodiments, the tolerance of the surface profile of the detection profile 3 is ≤0.7mm. The curved film assembly 2 is used to be installed on a counterpart, and therefore, when designing the detection profile 3, the surface profile of the counterpart is used as a standard. In order to ensure the qualified rate of the curved film assembly 2 detected by the detection profile 3, the tolerance of the surface profile of the detection profile 3 is ≤0.7mm. Further, the tolerance of the surface profile of the detection profile 3 is ≤0.5mm.
[0037] In some embodiments, the hardness of the detection profile 3 is less than the hardness of the curved film assembly 2, so that the detection profile 3 can be prevented from damaging the curved film assembly 2 during the detection process.
[0038] In some embodiments, the material of the detection device 1 is resin, such as resin 460 and resin 5166. The material of the resin is relatively soft, and the curved film assembly 2 is not easy to be damaged. In addition, the resin has strong adhesion, which is convenient for repeated processing and utilization, and further saves production cost. Of course, the material of the detection device 1 can also be aluminum or stainless steel, and it is necessary to ensure that the hardness of the detection profile 3 is less than the hardness of the curved film assembly 2.
[0039] The utility model also provides a curved film assembly production line, which comprises the aforementioned detection device 1.
[0040] So far, the embodiments of the present application have been described in detail. In order to avoid shielding the concept of the present application, some details known in the art are not described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein according to the above description.
[0041] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration, not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified or some technical features can be replaced equivalently without departing from the scope and spirit of the present application. In particular, as long as there is no structural conflict, each technical feature mentioned in each embodiment can be combined in any way.
Claims
1. A testing device for curved thin-film components, characterized in that, The detection device comprises a detection profile (3) for detecting a curved film assembly (2), a mounting frame (5) arranged at the edge of the detection profile (3), and side walls formed on both sides of the detection profile (3), wherein a grabbing unit is arranged on the side walls to enable the detection device to be grabbed; the detection device further comprises a mounting unit (6) arranged opposite the detection profile (3), and the mounting unit (6) is used to be connected with a work platform. The grabbing unit comprises a groove (4) formed on the side wall.
2. The apparatus for inspecting a curved film assembly of claim 1, wherein, The grabbing unit comprises a handle arranged on the side wall.
3. The apparatus for inspecting a curved film assembly of claim 1, wherein, The tolerance of the surface profile of the detection profile (3) is less than or equal to 0.7 mm.
4. The apparatus for inspecting a curved film assembly of claim 1, wherein, The hardness of the detection profile (3) is less than the hardness of the curved film assembly (2).
5. An apparatus for inspecting a curved film assembly according to any one of claims 1 to 4, wherein The material of the detection device is resin.
6. The apparatus of claim 5, wherein The detection device according to any one of claims 1-6.
7. A production line for a curved film assembly, characterized in that