Raw material processing equipment for double-shaddock-peel dry sauce for sour and hot bailing rice noodles
By designing an automated processing equipment for pomelo peel spicy and sour rice noodle sauce, the problem of time-consuming and labor-intensive removal of pomelo peel has been solved, achieving an efficient, time-saving, and labor-saving processing process and improving product quality.
Patent Information
- Application Number
- CN202423158826.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In the traditional production of hot and sour rice noodle sauce, removing the middle peel of the pomelo is time-consuming and laborious, affecting production efficiency and product quality.
Design a processing equipment for sweet and sour rice noodles with pomelo peel. The equipment uses a linear motor and conveyor belt in conjunction with a cutter and a peeling knife to automatically remove the middle peel of the pomelo peel and cut the outer peel into thin strips using a conveyor belt and a shredder.
It improves the efficiency of pomelo peel removal and product quality, reduces the time and cost of manual operation, and ensures complete removal and uniform shredding of the outer peel.
Smart Images
Figure CN223777367U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sauce raw material processing technology, specifically relating to a processing equipment for dry sauce raw materials of double pomelo peel sour and spicy rice noodles. Background Technology
[0002] Spicy and sour rice noodles, a representative local snack of Quzhou, are loved by local residents and tourists alike. However, the traditional sauce for spicy and sour rice noodles often fails to meet modern people's pursuit of health, deliciousness, and convenience due to its simple production process and limited ingredients. Therefore, the peel of Quzhou's local specialty, pomelo, is added. Its unique bitterness and fragrance add layers of flavor to the sauce. However, compared to the mesocarp, the flavor and aroma of the mesocarp are relatively simple, lacking the rich texture and layers of flavor that the mesocarp possesses. At the same time, the mesocarp of pomelo contains relatively more fiber that is not easily digested and absorbed by the human body. When making the sauce, this may result in a sauce that is too rough in texture, affecting the overall eating experience. The outer peel of the pomelo is rich in pectin, dietary fiber, and various vitamins and minerals. These components not only provide nutrition to the sauce but also thicken it, stabilize its texture, and enhance satiety. Furthermore, the outer peel is easier to process into a suitable form for sauce making. In contrast, the mesocarp, due to its coarser fibers, requires more time and resources to process. Therefore, when making pomelo peel into sauce, the pomelo peel needs to be washed, the mesocarp removed, and the outer peel cut into thin strips. These strips are then soaked in salt water to remove bitterness and drained. However, removing the mesocarp is usually done manually, which is time-consuming and labor-intensive. Therefore, we propose a processing equipment for a double-peel spicy and sour rice noodle sauce. Utility Model Content
[0003] Based on the problems mentioned in the background technology above, this utility model provides a processing equipment for dry sauce ingredients of double pomelo peel sour and spicy rice noodles, which solves the problem that the removal of the middle peel of pomelo fruit is usually done by manual scraping, which is time-consuming and laborious.
[0004] This utility model solves the above-mentioned technical problems through the following technical means:
[0005] A processing device for sweet and sour rice noodle sauce ingredients made from pomelo peel includes a base with a groove on it. A linear guide rail is installed in the groove, and a linear motor is slidably mounted on the linear guide rail. A telescopic rod is fixedly mounted on the linear motor, and a first conveyor belt is fixedly mounted on the telescopic rod. A frame is fixedly mounted on the base. A second linear guide rail is mounted on one side of the frame, and a second linear motor is slidably mounted on the second linear guide rail. A mounting plate is fixedly mounted on the second linear motor, and the other end of the mounting plate is slidably mounted on the frame. Several springs are provided at the bottom of the mounting plate, and pressure blocks are fixedly connected to the other ends of the springs. Several cutters are mounted on the mounting plate, and the pressure blocks have cutting grooves corresponding to the cutters. A drive motor is fixedly mounted on the base, and a drive wheel is mounted on the output shaft of the drive motor. An idler wheel that meshes with the drive wheel is rotatably mounted on the base. A driven wheel is fixedly mounted on the shaft of the first conveyor belt near the drive motor. When the cutters cut the pomelo peel, the first linear motor drives the first conveyor belt to move linearly until the driven wheel meshes with the idler wheel. A peeling assembly is fixedly installed on the base. The drive motor is located on one side of the peeling assembly. The peeling assembly includes a peeling knife and a pressing assembly. The pressing assembly includes a guide shaft and a cylinder fixedly installed on the base. A pressing plate is fixedly installed at the end of the cylinder. A linear bearing is fixedly installed on the pressing plate. The linear bearing is sleeved on the guide shaft. The peeling knife is installed on the base and located below the pressing plate.
[0006] Based on the above technical solution, the present invention has made the following improvements:
[0007] Furthermore, the pressing plate has several smooth rods rotating in the middle; when the pressing plate moves downward and acts on the first conveyor belt to press the pomelo peel, the driven wheel and idler wheel on the first conveyor belt mesh, start the first conveyor belt, and transport the pomelo peel towards the peeling knife to peel the pomelo peel. The smooth rods can prevent the pressing force and friction after pressing the pomelo peel from being too large, which would prevent the pomelo peel from moving normally towards the peeling knife.
[0008] Furthermore, a shredding assembly is fixedly installed on the base. This assembly is located on the side of the peeling assembly furthest from the first conveyor belt. The shredding assembly includes a guide plate, a second conveyor belt, and a shredding blade. The guide plate is fixedly installed on the base, below the peeling blade. The second conveyor belt is installed on the base. One end of the guide plate slides in contact with the surface of the first conveyor belt, and the other end slides in contact with the surface of the second conveyor belt. The output shaft of the drive motor is fixedly connected to the shaft of the second conveyor belt near the first conveyor belt. The shredding blade is installed on the base between the peeling blade and the second conveyor belt. The outer peel separated by the peeling blade slides down the guide plate onto the second conveyor belt. Under the transmission of the second conveyor belt driven by the drive motor, the outer peel is shredded into thin strips by the shredding blade. A collection trough is also provided on the base to facilitate the collection of the shredded pomelo peel for subsequent processing.
[0009] Furthermore, the distance between the pressure block and the mounting plate is greater than the distance between the blade and the mounting plate; this makes it easier for the pressure block to fix the position of the pomelo peel and prevents the blade from contacting the curved, raised part of the pomelo peel first, causing the pomelo peel to shift.
[0010] Furthermore, a recycling box is slidably mounted on the base, located on the side of the collection trough away from the first conveyor belt; the recycling box facilitates the collection of the remaining mesocarp after cutting, and the slidable recycling box facilitates the transfer of the shredded outer carcass from the collection trough.
[0011] The beneficial effects of this utility model are as follows: Automated machinery is used to remove the mesocarp from the peel of an arc-shaped pomelo. This utilizes the principle that the outer peel thickness of similar pomelo fruits is roughly the same. The utility model has a simple structure and is easy to operate. It can simultaneously remove the mesocarp from multiple segments of pomelo peel. Compared to manual scraping and shredding, this greatly improves production efficiency, saving time and labor. Furthermore, the combined use of the cutter and the pressing block effectively solves the problem of wrinkling and arching of the outer peel caused by its elasticity and toughness when the arc-shaped pomelo peel is compressed and unfolded. This allows the outer peel to be completely removed, and the shredding to be more uniform and delicate, thus improving the quality of the final product. Attached Figure Description
[0012] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings;
[0013] Figure 1 This is a schematic diagram of the structure of a processing equipment for dry sauce ingredients of double pomelo peel spicy and sour rice noodles according to an embodiment of this utility model. Figure 1 ;
[0014] Figure 2 This is a schematic diagram of the structure of a processing equipment for dry sauce ingredients of double pomelo peel spicy and sour rice noodles according to an embodiment of this utility model. Figure 2 ;
[0015] Figure 3 This is a cross-sectional structural diagram of a double pomelo peel spicy and sour rice noodle sauce raw material processing equipment according to an embodiment of this utility model;
[0016] Among them, 1-base, 101-slide groove, 102-linear guide rail one, 103-linear motor one, 104-telescopic rod, 105-first conveyor belt, 1051-driven wheel, 106-frame, 107-linear guide rail two, 108-linear motor two, 109-mounting plate, 110-spring, 111-pressure block, 112-cutter, 113-groove, 114-drive motor, 115-drive wheel, 116-idler wheel, 2-collection trough, 3-peeling assembly, 31-peeling knife, 32-pressing assembly, 321-guide shaft, 322-cylinder, 323-pressing plate, 3231-smooth rod, 324-linear bearing, 4-shredding assembly, 41-guide plate, 42-second conveyor belt, 43-thread rolling knife, 5-recycling box. Detailed Implementation
[0017] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0018] like Figures 1-3As shown, a processing equipment for sweet and sour rice noodles with dried sauce made from pomelo peel includes a base 1. A groove 101 is provided on the base 1. A linear guide rail 102 is installed in the groove 101. A linear motor 103 is slidably mounted on the linear guide rail 102. A telescopic rod 104 is fixedly mounted on the linear motor 103. A first conveyor belt 105 is fixedly mounted on the telescopic rod 104. A frame 106 is fixedly mounted on the base 1. A second linear guide rail 107 is installed on one side of the frame 106. A second linear motor 108 is slidably mounted on the second linear guide rail 107. A mounting plate 109 is fixedly mounted on the second linear motor 108. The other end of the mounting plate 109 is slidably mounted on the frame 106. Several springs 110 are provided at the bottom of the mounting plate 109. A pressure block 11 is fixedly connected to the other end of each spring 110. 1. Several cutters 112 are installed on the mounting plate 109, and the pressing block 111 is provided with cutting grooves 113 corresponding to the cutters 112. The mounting plate 109 is slidably mounted on the frame 106 by a linear motor 108. When the pomelo peel is placed on the first conveyor belt 105 one by one, the linear motor 108 drives the mounting plate 109 to move linearly downward. When the pressing block 111 presses down on the pomelo peel, the linear motor 108 continues to drive the mounting plate 109 to move linearly downward. The cutters 112 pass through the matching cutting grooves 113 on the pressing block 111 to break the pomelo peel. This avoids the problem that the outer peel is prone to arching and wrinkling under stress after the curved pomelo peel is pressed and unfolded due to its own elasticity and toughness. This makes it easier for the peeling knife 31 to remove the outer peel. A drive motor 114 is fixedly installed on the base 1. A drive wheel 115 is installed on the output shaft of the drive motor 114. An idler wheel 116 that meshes with the drive wheel 115 is rotatably installed on the base 1. A driven wheel 1051 is fixedly installed on the shaft of the first conveyor belt 105 near the drive motor 114. When the cutter 112 breaks the grapefruit peel, the second linear motor 108 drives the mounting plate 109 to move up to the pressing block 111 to release the grapefruit peel. Then, the first linear motor 103 drives the first conveyor belt 105 to move linearly until the driven wheel 1051 meshes with the idler wheel 116. After the drive motor 114 is started, the first conveyor belt 105 transports the grapefruit peel towards the peeling knife 31 through the transmission between gears. A peeling assembly 3 is fixedly installed on the base 1. A drive motor 114 is located on one side of the peeling assembly 3. The peeling assembly 3 includes a peeling knife 31 and a pressing assembly 32. The pressing assembly 32 includes a guide shaft 321 and a cylinder 322 fixedly installed on the base 1. A pressing plate 323 is fixedly installed at the end of the cylinder 322. A linear bearing 324 is fixedly installed on the pressing plate 323. The linear bearing 324 is sleeved on the guide shaft 321. Through the cooperation of the pressing plate 323 and the first conveyor belt 105, the broken pomelo peel is pressed and the arc-shaped pomelo peel is unfolded to facilitate the peeling knife 31 to cut off the middle peel. The peeling knife 31 is installed on the base 1 below the pressing plate 323.The outer peel cut off by the peeling knife 31 is transported to the collection tank 2 by the second conveyor belt 42 driven by the drive motor 114 through the guide plate 41, and then cut into shreds by the shredding knife 43 to obtain the final product. This structural design is simple, efficient, time-saving and labor-saving.
[0019] Specifically, the pressing plate 323 has several smooth rods 3231 rotatably mounted in the middle. When the pressing plate 323 moves downward and acts on the first conveyor belt 105 to press the pomelo peel, the driven wheel 1051 on the first conveyor belt 105 meshes with the idler wheel 116, starting the first conveyor belt 105 and transporting the pomelo peel towards the peeling knife 31 to peel the pomelo peel. The smooth rods 3231 can prevent the pressing force and friction after pressing the pomelo peel from being too large, which would prevent the pomelo peel from moving normally towards the peeling knife 31.
[0020] Specifically, a shredding assembly 4 is fixedly installed on the base 1. The shredding assembly 4 is located on the side of the peeling assembly 3 away from the first conveyor belt 105. The shredding assembly 4 includes a guide plate 41, a second conveyor belt 42, and a shredding knife 43. The guide plate 41 is fixedly installed on the base 1 and located below the peeling knife 31. The second conveyor belt 42 is installed on the base 1. One end of the guide plate 41 slides in contact with the surface of the first conveyor belt 105, and the other end slides in contact with the surface of the second conveyor belt 42. The output shaft of the drive motor 114 is fixedly connected to the shaft of the second conveyor belt 42 near the first conveyor belt 105. The shredding knife 43 is installed on the base 1 between the cutter 112 and the second conveyor belt 42. The outer peel separated by the peeling knife 31 slides down the guide plate 41 onto the second conveyor belt 42. Under the transmission of the second conveyor belt 42 driven by the drive motor 114, the outer peel is cut into thin shreds by the shredding knife 43. The base 1 is also provided with a collection trough 2 to facilitate the collection of the shredded pomelo peel for subsequent processing.
[0021] Specifically, the distance between the pressing block 111 and the mounting plate 109 is greater than the distance between the blade of the cutter 112 and the mounting plate 109; this makes it easier for the pressing block 111 to fix the position of the pomelo peel and prevents the cutter 112 from contacting the curved, raised part of the pomelo peel first, causing the pomelo peel to shift.
[0022] Specifically, a recycling box 5 is slidably mounted on the base 1. The recycling box 5 is located on the side of the collection trough 2 away from the first conveyor belt 105. The recycling box 5 is set up to facilitate the collection of the remaining mesocarp after cutting. The recycling box 5 can slide to facilitate the transfer of the shredded outer carcass in the collection trough 2.
[0023] The method of using this utility model is as follows: Grapefruit peels are placed one by one on the first conveyor belt 105 with the middle peel facing upwards. The mounting plate 109 moves linearly downwards on the frame 106 via a linear motor 108, causing the pressing block 111 and the cutter 112 to move downwards. Once the pressing block 111 has pressed down on the grapefruit peel, the mounting plate 109 continues to move downwards. At this point, the pressing block 111 stops moving, and the spring 110 between the mounting plate 109 and the pressing block 111 is compressed. The cutter 112 passes through the matching cutting groove 113 on the pressing block 111 and continues to move downwards with the mounting plate 109, breaking the fixed grapefruit peel. After breaking, the mounting plate 109 moves upwards, and the cutter 112 is pulled out of the grapefruit peel. Then, the spring 110 gradually returns to its original state, causing the pressing block 111 to move upwards. Then the first conveyor belt... Under the control of linear motor 103, belt 105 moves linearly to the right until the driven wheel 1051 on the first conveyor belt 105 meshes with the idler wheel 116 on the base 1. Cylinder 322 drives the pressing plate 323 to move down and act on the first conveyor belt 105 to press the broken pomelo peel. Then, drive motor 114 is started to drive the first conveyor belt 105 and the second conveyor belt 42 to run in the same direction. The first conveyor belt 105 transports the pressed pomelo peel towards the peeling knife 31 to remove the middle peel. The separated outer peel slides through guide plate 41 to the second conveyor belt 42. Under the transmission of the second conveyor belt 42, it is cut into thin strips by the rolling knife 43 and falls into the collection tank 2. The waste middle peel falls into the recycling box 5 through the rolling light rod 3231 on the pressing plate 323.
[0024] The present invention has been described in detail above. The specific embodiments are provided only to help understand the method and core idea of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
Claims
1. A processing device for dry sauce ingredients of double pomelo peel spicy and sour rice noodles, comprising a base, characterized in that: The base (1) has a sliding groove (101), a linear guide rail (102) is installed in the sliding groove (101), a linear motor (103) is slidably installed on the linear guide rail (102), a telescopic rod (104) is fixedly installed on the linear motor (103), a first conveyor belt (105) is fixedly installed on the telescopic rod (104), a frame (106) is fixedly installed on the base (1), a linear guide rail (107) is installed on one side of the frame (106), and a linear motor is slidably installed on the linear guide rail (107). Machine 2 (108), the linear motor 2 (108) is fixedly mounted with a mounting plate (109), the other end of the mounting plate (109) is slidably mounted on the frame (106), the bottom of the mounting plate (109) is provided with several springs (110), the other end of the springs (110) is fixedly connected to a pressure block (111), the mounting plate (109) is mounted with several cutters (112), the pressure block (111) is provided with a cutting groove (113) corresponding to the cutter (112), the base (1) is fixedly mounted with a drive motor (114), the... A drive wheel (115) is mounted on the output shaft of the drive motor (114). An idler wheel (116) that meshes with the drive wheel (115) is rotatably mounted on the base (1). A driven wheel (1051) is fixedly mounted on the shaft of the first conveyor belt (105) near the drive motor (114). When the cutter (112) breaks the grapefruit peel, the linear motor (103) drives the first conveyor belt (105) to move linearly until the driven wheel (1051) meshes with the idler wheel (116). A peeling assembly (3) is fixedly mounted on the base (1). The drive motor (114) 114) Located on one side of the peeling assembly (3), the peeling assembly (3) includes a peeling knife (31) and a pressing assembly (32). The pressing assembly (32) includes a guide shaft (321) and a cylinder (322) fixedly installed on the base (1). A pressing plate (323) is fixedly installed at the end of the cylinder (322). A linear bearing (324) is fixedly installed on the pressing plate (323). The linear bearing (324) is sleeved on the guide shaft (321). The peeling knife (31) is installed on the base (1) below the pressing plate (323).
2. The processing equipment for dry sauce ingredients of double pomelo peel spicy and sour rice noodles according to claim 1, characterized in that: The clamping plate (323) is provided with several smooth rods (3231) in the middle.
3. The processing equipment for dry sauce ingredients of double pomelo peel spicy and sour rice noodles according to claim 1, characterized in that: A shredding assembly (4) is fixedly installed on the base (1). The shredding assembly (4) is located on the side of the peeling assembly (3) away from the first conveyor belt (105). The shredding assembly (4) includes a guide plate (41), a second conveyor belt (42), and a rolling cutter (43). The guide plate (41) is fixedly installed on the base (1) and located below the peeling cutter (31). The second conveyor belt (42) is installed on the base (1). One end of the guide plate (41) slides in contact with the surface of the first conveyor belt (105), and the other end slides in contact with the surface of the second conveyor belt (42). The output shaft of the drive motor (114) is fixedly connected to the shaft of the second conveyor belt (42) near the first conveyor belt (105). The rolling cutter (43) is installed on the base (1) and located between the cutter (112) and the second conveyor belt (42). The base (1) is also provided with a collection groove (2).
4. The processing equipment for dry sauce ingredients of double pomelo peel spicy and sour rice noodles according to claim 1, characterized in that: The distance between the pressure block (111) and the mounting plate (109) is greater than the distance between the blade of the cutter (112) and the mounting plate (109).
5. The processing equipment for dry sauce ingredients of double pomelo peel spicy and sour rice noodles according to claim 1, characterized in that: A recycling bin (5) is slidably mounted on the base (1), and the recycling bin (5) is located on the side of the collection trough (2) away from the first conveyor belt (105).