Actuating mechanism manual operator and system thereof

By designing a handheld actuator system, the problem of inconvenient debugging caused by the lack of a screen or unsatisfactory installation location of electric actuators was solved, enabling remote debugging and safe operation, and improving debugging efficiency and system adaptability.

CN223857605UActive Publication Date: 2026-01-30ALLTEK AUTOMATION XIAMEN CO LTD
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Patent Information

Application Number
CN202520443038.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-01-30
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

When electric actuators lack a screen or are installed in an undesirable location, operators find it difficult to perform convenient adjustments, leading to inconvenience and safety risks.

Method used

A handheld actuator system was designed, including a CPU main control module, an input control module, an LCD control drive circuit, and a communication module. It has multiple signal input channels, provides real-time parameter viewing through an LCD hydraulic display unit, and adopts a Hall effect optocoupler isolation input unit to enhance signal anti-interference capability. It also expands the operation modes by combining infrared and Bluetooth input control units.

Benefits of technology

It enables operators to remotely debug actuators from a safe location, improving debugging safety and efficiency, adapting to complex environments, enhancing system flexibility and reliability, and making it suitable for various space-constrained scenarios.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an actuating mechanism hand operator and a system thereof, the actuating mechanism hand operator system comprises a CPU main control module, and an input control module, an LCD control drive circuit and a communication module which are connected with the CPU main control module, the CPU main control module is connected with an actuating mechanism through the communication module, the input control module is connected with the LCD control drive circuit, and the LCD control drive circuit is connected with the CPU main control module. Comprising a switching value input control unit, an infrared input control unit and a Bluetooth input control unit which are respectively connected with a CPU main control module; the CPU main control module is used for receiving signals from the input control module and the execution mechanism, processing and analyzing the signals and outputting the signals through the LCD control driving circuit; the LCD control drive circuit receives a control signal of the CPU master control module and converts the control signal into a drive signal so as to control the LCD hydraulic display unit to display information. The problem that an operator faces much inconvenience when debugging and operating at a safe position due to the fact that the actuator has no screen display or the installation position is not good is effectively solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to industrial and ship control technical field, and particularly relates to an actuator hand controller and system thereof. BACKGROUND

[0002] With the continuous improvement of automation technology in the power, chemical industry, ship and other industries, electric actuator mechanism is widely used in these industries. However, when the electric actuator is installed on the valve and the installation position is not ideal, or the actuator itself is not equipped with a screen, it is difficult for the operator to view the internal parameters of the actuator in real time, thereby bringing great inconvenience to the debugging work of the actuator. In view of this, it is urgent to develop a device and related circuit that can solve such problems. SUMMARY

[0003] In order to solve the above technical problems, the present application provides an actuator hand controller and system thereof to solve the problem that the operator cannot conveniently debug the actuator in a safe position when the electric actuator has no screen or is installed at a high place.

[0004] On the one hand, the utility model provides an actuator hand controller system, which comprises a CPU main control module, and an input control module, an LCD control driving circuit and a communication module connected with the CPU main control module. The CPU main control module is connected with the actuator through the communication module. The input control module comprises a switching value input control unit, an infrared input control unit and a Bluetooth input control unit connected with the CPU main control module respectively. The CPU main control module is used for receiving signals from the input control module and the actuator, and processing and analyzing the signals, and then outputting the signals through the LCD control driving circuit. The LCD control driving circuit receives the control signals of the CPU main control module, converts the control signals into driving signals, and controls the LCD hydraulic display unit to display information.

[0005] In the above technical solution, the actuator hand controller system has diversified signal input channels, can efficiently process the input signals, and accurately display the processing results. By establishing a stable and effective communication connection with the actuator, the system provides the operator with a convenient actuator control means and real-time parameter viewing function. At the same time, the system innovatively introduces an LCD control driving circuit. The circuit skillfully uses integrated circuit chip technology to optimize the traditional circuit design, greatly reduces the occupied area of peripheral parts on the PCB board, significantly improves the simplicity and integration of the circuit, and further enhances the stability and reliability of the system.

[0006] Further, the switching value input control unit is connected with the CPU main control module through a Hall photocoupler isolation input unit. By connecting the Hall photocoupler isolation input unit, the anti-interference ability of the switching value input is enhanced, and the stability of signal transmission is ensured.

[0007] Further, the Hall light coupling isolation input unit includes 7 similar Hall switch circuit branches, the Hall switch circuit branches adopt Hall sensors of YS543A type, and OUT pins of the Hall sensors are connected with the CPU master module.

[0008] Further, the infrared input control unit and the Bluetooth input control unit are connected with the CPU master module through an infrared receiving unit and a TB-02 Bluetooth control unit respectively, wherein the infrared receiving unit adopts an infrared receiving head of IRM_3638 type.

[0009] Further, the CPU master module adopts an MCU chip of GD32F303CCT6 type.

[0010] Further, the LCD control driving circuit includes a transistor Q5, a connector J5 and a connector J6, a first pin of the transistor Q5 is connected with the CPU master module, and a third pin is connected with the connector J5 and the connector J6 respectively.

[0011] On the other hand, the utility model provides an actuator hand controller, the actuator hand controller internally is provided with the above-mentioned actuator hand controller system.

[0012] Further, the hand controller includes an upper shell, a lower cover plate, an LED hydraulic display assembly and a key assembly, wherein the upper shell and the lower cover plate jointly constitute a containing cavity, and the LED hydraulic display assembly and the key assembly are arranged in the containing cavity.

[0013] Further, the LED hydraulic display assembly includes a hydraulic display plate and a display screen, an indicator light, a Bluetooth and a local remote push rod arranged on the hydraulic display plate.

[0014] Further, the key assembly includes a key circuit board, and the key circuit board is provided with function keys and a DB9 connector plug.

[0015] Compared with the prior art, the beneficial results of the utility model lie in that:

[0016] 1. Through the screen on the hand manipulator, the operator can remotely read and write the internal parameters of the actuator and display detailed information in real time on the screen. This allows the operator to remotely debug the actuator from a safe location without needing to approach the actuator installation location, effectively avoiding potential risks such as high-altitude work and complex industrial environments during installation and debugging, greatly improving the safety of debugging operations.

[0017] 2. The compact structure layout not only occupies a small space, but also is convenient to carry and install, and is more suitable for various space-limited application scenarios, effectively improving the space utilization and application flexibility of the device.

[0018] 3. The hand manipulator of the present application is equipped with a notification indicator light that can display valve state information in real time and intuitively, allowing the operator to quickly grasp the working state of the valve and facilitate timely decision-making and adjustment, improving the monitorability and management efficiency of system operation.

[0019] 4. The hand manipulator of the present application has local and remote switching functions, allowing the priority of control to be changed at any time, and the operator can flexibly select the control mode according to the actual working conditions and needs, greatly enhancing the flexibility and adaptability of system control and providing strong support for precise control of complex industrial processes.

[0020] 5. The hand manipulator allows the operator to conveniently debug and set the actuator parameters without the need for tedious on-site operations and complex tools, simplifying the debugging process and improving the debugging efficiency, which helps to shorten the equipment installation and debugging period and reduce maintenance costs.

[0021] 6. With its remote operation, reliable structure design and stable performance, it overcomes the limitations of the installation and debugging environment on device operation and maintenance, and can still operate stably even in harsh conditions such as high temperature, high humidity and strong electromagnetic interference, ensuring normal debugging and use of the device and expanding the application range of the device. BRIEF DESCRIPTION OF DRAWINGS

[0022] The accompanying drawings are included to provide a further understanding of embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and, together with the description, serve to explain the principles of the present application. Many of the anticipated advantages of the present application embodiments and other embodiments will be readily appreciated as the same become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.

[0023] Figure 1 is a perspective view of an actuator hand operator according to the present application;

[0024] Figure 2 is a structural view of a lower cover plate according to the present application;

[0025] Figure 3 is a structural view of an upper housing according to the present application;

[0026] Figure 4 is a structural view of an LED hydraulic display assembly according to the present application;

[0027] Figures 5a-5b is a schematic view of a key assembly and film sticker according to the present application;

[0028] Figure 6 is a system overall frame view of an actuator hand operator according to the present application;

[0029] Figure 7 is a circuit diagram of a CPU master control module according to the present application;

[0030] Figure 8 is a circuit diagram of a key signal according to the present application;

[0031] Figure 9 is a circuit diagram of an LED indication unit according to the present application;

[0032] Figure 10 is a schematic diagram of an LCD control driving circuit according to the present application;

[0033] Figure 11 is a branch circuit diagram of a Hall switch circuit according to the present application;

[0034] Figure 12 is a circuit diagram of an infrared receiving unit according to the present application;

[0035] Meaning of each number in the figure: 100 - lower cover plate, 200 - upper housing, 300 - LED hydraulic display assembly, 400 - key assembly, 500 - film sticker, 600 - DB9 interface hole, 201 - round hole, 202 - indicator light hole, 203 - push rod through hole, 301 - display screen, 302 - indicator light, 303 - Bluetooth, 304 - local remote push rod, 305 - LED hydraulic display plate, 401 - key circuit board, 402 - on key, 403 - off key, 404 - left key, 405 - right key, 406 - confirm key, 407 - cancel key, 408 - DB9 connector plug, 501 - local remote window. DETAILED DESCRIPTION

[0036] In the following detailed description, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration illustrative embodiments in which the application can be practiced. For purposes of explanation and illustration, directional terms are used with reference to the orientation of the described figures. However, it is to be understood that the embodiments can be practiced in other orientations than those described and shown. The directional terms, such as "top," "bottom," "left," "right," "upper," "lower," and the like, are used to aid in describing the embodiments and are not to be construed as limiting. It will be appreciated that other embodiments can be utilized and logical changes can be made without departing from the scope of the present application. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present application is defined by the appended claims.

[0037] The utility model provides an actuator hand controller, refer to Figures 1-3 , Figures 1-3The utility model discloses an actuator hand manipulator, the structure drawing of lower cover plate and upper shell is shown respectively, as shown in the drawing, actuator hand manipulator is by upper shell 200, lower cover plate 100, film sticker 500, LED hydraulic display component 300 and button assembly 400 and bolt fixing piece jointly constitutes the main body structure of the hand manipulator. Among them, upper shell 200 is equipped with 6 circular holes 201 for fixing button, 1 local / remote push rod hole 203 and 3 pilot lamp hole 202, and the inside bolt hole inlays has copper column thread, realizes firm connection with lower cover plate 100 through 6 M3 tight screw, and in DB9 interface 600 and the uppermost of upper shell 200 is fixed with the help of buckle, thereby constructs the corresponding internal accommodation cavity. Upper shell 200 and lower cover plate 100 adopt PA66 plastic material, provide integral support for hand manipulator simultaneously, can effectively wrap and protect internal element, make hand manipulator have the characteristics of small and exquisite appearance, compact structure and light weight. Upper shell 200 and lower cover plate 100 are overall rectangular parallelepiped shape, and are provided with DB9 interface 600 at the bottom, when actually using, through wire, it is connected with actuator circuit board, only need to connect the male head of 9 needle serial ports RS232 line with the female head on the circuit board, can utilize the button under film sticker 500 to carry out editing operation to the display content of LED hydraulic display component 300. The surface of upper shell 200 and lower cover plate 100 is provided with identifier symbol at each interface and function switch. As industrial product, is equipped with standardization identifier symbol, can effectively improve the convenience and accuracy of operation, reduce the probability of operator's misoperation, enhance the usability and versatility of product, be favorable to improving the overall work efficiency, satisfy the normativity and high efficiency requirement of equipment operation under industrial production environment.

[0038] In some specific embodiments, with continued reference to Figure 4 , Figure 4The utility model discloses a LED hydraulic display assembly structural diagram is shown, as shown in the drawing, LED hydraulic display assembly 300 includes setting in the LED hydraulic display board 305 of internal accommodation cavity and installing on the display screen 301 of LED hydraulic display board 305, pilot lamp 302, bluetooth 303 and local remote push rod 304, wherein, display screen 301 is located above LED hydraulic display board 305, and is fixed through 2 M3 bolts. LED hydraulic display board 305 is equipped with 3 LED's pilot lamp 302, is used to indicate open valve, close valve and alarm and other related information respectively, when the actuator executes relevant action, each LED pilot lamp band sends different color. Pilot lamp 302, inlay in transparent housing, according to the different valve information sends the light of different color, can make operator also can clearly distinguish valve information under the condition of dim light, effectively reduces the misoperation. The setting of LED pilot lamp 302 fully considers the user experience of operator, increases the practicability of hand control ware, improves the use feeling. The lower side of LED hydraulic display board 305 is provided with local remote push rod 304 and bluetooth 303, wherein local remote push rod 304 inlays in the square hole of shell, for control local and remote power switch, and operating personnel can select local or remote control mode through the movement local remote push rod 304, that is, switches the key of place, remote to complete the switch action control of electric actuator to valve, makes the priority of control actuator change from control cabinet to hand control ware.

[0039] In some specific embodiments, in conjunction with Figure 4 and Fig. 5, Figure 5a and Figure 5bThe schematic diagram of the button assembly and the film sticker of the utility model is shown respectively, as shown in the figure, the internal accommodating cavity is further fixed with a button circuit board 401 of the control button assembly 400, the button circuit board 401 is provided with function buttons including on button 402, off button 403, left button 404, right button 405, confirm button 406 and cancel button 407, these buttons are installed by being inlaid on the button circuit board 401 and cooperating with the circular hole 201 of the upper shell 200.The lower end of the button circuit board 401 is provided with a DB9 connector plug 408, is installed in cooperation with a DB9 interface hole 600, is used for being connected with an actuator circuit board, signal transmission is realized, so that the actuator is controlled and parameter setting are carried out through the button operation.All the buttons are located on the circuit board, and the button circuit board 401 is fixed on the upper shell 200 by six M3 self-tapping screws.The film sticker 500 is fixed on the upper side of the upper shell 200 by an adhesive method, and is marked with button marks of "Open", "Close", "Left", "Right", "Esc", "Stop", "Return" and "Enter".The operator can check and change the relevant information of the actuator through the up-down switching button mode, the design meets the engineering design aesthetic requirement, improves the overall visual effect of the hand controller, and the local remote window 501 of "Local / Off / Remote" is further marked on the upper side of the film sticker 500, which is used for cooperating with the installation and identification of the push rod 304.

[0040] With reference to the foregoing Figure 6 , Figure 6 The overall frame diagram of the actuator hand controller system of the utility model is shown, as shown in the figure, the actuator hand controller system comprises an input control module 701, a CPU main control module 702, an LCD control driving circuit 703 and a communication unit 704, wherein the input control module 701 comprises a switching value input control unit, an infrared input control unit and a Bluetooth input control unit.

[0041] In some specific embodiments, the switching value input control unit is used for receiving switching value signals, these signals are usually digital signals with only two states (such as on / off, high level / low level), for example, signals from button, switch and other devices.Signal transmission is realized through a Hall optical coupling isolation input unit to the CPU main control module 702.The Hall optical coupling isolation input unit can effectively isolate external interference, and ensure the accuracy and stability of the input signal;the infrared input control unit is used for transmitting the received infrared signal to the CPU main control module 702 through an infrared receiving unit, so as to complete signal transmission and processing of the infrared control function;the Bluetooth input control unit communicates with external Bluetooth devices by means of a TB-02 Bluetooth control unit, receives signals from the Bluetooth devices and transmits them to the CPU main control module 702, realizes remote control and data interaction based on Bluetooth technology, such as pairing communication with smart phones, tablet computers and other devices.

[0042] In some specific embodiments, the CPU master module 702 is responsible for receiving signals from various input control units, and after processing and analyzing the signals, outputs the signals through the LCD control driving circuit 703 and the communication unit 704, etc. Among them, the actuator is connected with the CPU master module 702 through the communication unit 704, and the communication unit 704 is an RS232 communication unit, which is used to realize the serial communication between the hand controller of the actuator and other devices. It can transmit the data of the hand controller to external devices, and also can receive instructions and data from external devices, so as to realize the interconnection and intercommunication between the system and other devices, and further expand the functions and application range of the system. The LCD control driving circuit 703 receives the control signal from the CPU master module 702, and converts it into a driving signal suitable for the LCD hydraulic display unit, so as to control the LCD hydraulic display unit to display various information. The LCD hydraulic display unit is used to display the related parameters, state information and operation prompts of the actuator, and provides intuitive visual feedback for the user. Through the LCD hydraulic display unit, the user can clearly understand the working state and related data of the actuator, and conveniently operate and monitor.

[0043] In some specific embodiments, the actuator hand controller system of the utility model further includes a temperature acquisition unit 705, which is responsible for collecting environmental temperature information in real time, and transmitting the collected temperature data to the CPU master module 702. The CPU master module 702 can process and analyze these temperature data accordingly, for example, issue an alarm signal when the temperature is too high or too low, or adjust other parameters of the system according to the temperature change, so as to ensure that the actuator works in a suitable temperature environment.

[0044] In some specific embodiments, the actuator hand controller system of the utility model further includes an LED indication unit 706, which is connected with the CPU master module 702, and controls the on-off and color change of the LED indication light according to the instructions issued by the CPU master module 702. When the actuator is in different working states (such as opening valve, closing valve, alarm, etc.), the LED indication light will emit light of different colors, providing intuitive state indication for the user. Even in a relatively dark environment, the user can quickly understand the current state of the actuator through the LED indication light.

[0045] Specifically, referring to Figure 7 , Figure 7The circuit diagram of the CPU main control module of the utility model is shown, the CPU main control module adopts MCU chip, the model is GD32F303CCT6, it has high-performance static CMOS technology, supports JTAG boundary scan, high-performance 32-bit CPU, supports peripheral interrupt extension (PIE) block of all 43 peripheral interrupts, 128-bit security key, enhanced control peripheral, serial port peripheral, 12-bit ADC, 16 channels, up to 35 multiplexed GPIO pins with input filtering function and can be edited individually, advanced simulation features, low power mode, energy saving.As shown in the figure, the MCU chip adopts 3.3v power supply, is provided with two crystal oscillator circuits, one is the crystal oscillator circuit composed of Y1 crystal oscillator, C1 capacitor, C2 capacitor and R1 resistor, is connected to the PD0-OSC_IN (pin 5) and PD0-OSC_OUT (pin 6) pins of MCU, and is used to provide low-frequency clock signal.The other is the crystal oscillator circuit composed of X1 crystal oscillator, C5 capacitor and C18 capacitor, is connected to the OSC32_IN (pin 3) and OSC32_OUT (pin 4) pins of MCU, and provides higher frequency clock signal.Pin 11-pin 13 are used for controlling LED circuit and are connected with LED_GREEN, LED_YELLOW and LED_RED respectively.Pin 25-pin 33 correspond to different key signal input information respectively.PWM_IR pin (pin 1) is used for receiving pulse width modulation signal from infrared receiving unit, and the MCU chip realizes infrared control function through processing the signal, and the USART2_TX (pin 21) and USART2_RX (pin 22) pins are used for being connected with electric actuator.

[0046] With reference to Figure 8 , Figure 8 The utility model discloses a key signal circuit diagram, in Figure 8 , connector J7NC is equipped with the pin from TP2 to TP8.For the key part, there are seven keys KEY1 to KEY7, and they are connected to 3.3V power supply through a resistance respectively, and the corresponding signal line is connected to the TP2 to TP8 pin of connector J7NC in turn.This circuit adopts pull-up resistance mechanism, and when the key is in the state of not being pressed, the existence of the pull-up resistance (preferably 10KΩ) can make the signal line maintain in the high level state.Once the key is pressed, the signal line will be pulled low to the ground level, thereby generating a low level signal, and then realizing the transmission of key signal.This circuit design effectively converts the physical operation of the key into an electrical signal, and provides reliable key input function for the system, which is convenient for the system to identify and respond to the operation of the user.

[0047] In some specific embodiments, the circuit of the LED indicating unit comprises three independent control driving circuits for controlling the on-off state of LEDs of three different colors (green, yellow and red) respectively. In each driving circuit, a corresponding LED lamp, a resistor and a transistor are equipped. Referring to Figure 9 , Figure 9 the circuit diagram of the LED indicating unit of the utility model is shown, as Figure 9 indicated, taking the green LED (LED_GREEN) as an example, the anode of the LED lamp D3 is connected with the 3.3V power supply through a resistor, while the cathode is connected to the ground through the transistor Q1. When the external control signal is applied to the transistor Q1 through TP9 and makes it conductive, the current will flow from the 3.3V power supply, through the resistor, the LED lamp D3 (LED_GREEN), and then through the collector to the emitter of the transistor Q1 to finally reach the ground, at this time, the LED_GREEN is lit. On the contrary, when the transistor Q1 is in the cut-off state, no current flows through the LED_GREEN in the circuit, thus causing the LED_GREEN to be extinguished. As for the driving circuits of the yellow LED (LED_YELLOW) and the red LED (LED_RED), the working principle is consistent with that of the green LED driving circuit, and the current path formation and blocking mechanism under the conductive and cut-off states of the transistor are followed to realize the on-off control of the LED lamps of different colors. This design enables the system to flexibly control the state of the LED according to different external control signals, provides intuitive state indicating information for the user, and enhances the human-computer interaction and information feedback functions of the system.

[0048] In some specific embodiments, referring to Figure 10 , Figure 10The utility model discloses a LCD control drive circuit principle diagram is shown, as shown in the drawing, LCD control drive circuit adopts 3.3V power supply, provides stable working voltage for whole LCD control drive circuit. It includes connector J5 and connector J6, connector J5 is a 24 needle connector, and its pin connects a plurality of signal and power line, including LED+, RES (reset signal), CS (selected piece signal), RS (register selection signal), WR (write signal), RD (read signal), D0-D7 (data signal) etc.. These pins are used to connect with the corresponding interface of display screen, realize data transmission and the interaction of control signal. Connector J6 is a 14 needle connector, and its pin connects LED+, RES (reset signal), CS (selected piece signal), SCL (serial clock signal), WR (write signal), RS (register selection signal), SDA (serial data signal), RD (read signal) etc., to realize LCD control drive circuit and display screen communication. The 1st pin of transistor Q5 is connected with CPU host module, and the 2nd pin is connected to 3.3V power supply through resistance, and the 3rd pin is connected with " LED +" line, and " LED +" line is connected to LCD display load unit (connects with display screen through connector J5 and connector J6), is used for controlling the back light of display screen. When transistor Q5 is turned on, the current can flow through " LED +" line, and the back light of LCD display screen is powered, makes it light up, when transistor Q5 is cut off, the back light is extinguished. The circuit of transistor Q2 and resistance is used to control BL_EN signal, further controls the opening and closing of back light. When BL_EN signal is high level, (for example BL_EN=1), Q2 is turned on, and the back light is opened, when BL_EN signal is low level (for example BL_EN=0), Q2 is cut off, and the back light is closed. Specifically, transistor Q5 is WPM2015-3 / TR model, and the transistor is packaged as SOT23-3, and transistor Q2 is S8050 model, and the transistor is packaged as SOT23-3.

[0049] In practical applications, SPI interface or 8080 interface can be selected for communication with the display screen according to specific needs and system configuration. When the system needs to display content on the display screen, the display screen is first initialized and configured through control signals (such as RES, CS, RS, etc.) to set parameters such as display mode, resolution, contrast, etc. Then, according to the selected interface (SPI or 8080), the content to be displayed is transmitted to the corresponding register of the display screen through the data signal (D0-D7 or SDA, SCL, etc.). The driving circuit inside the LCD display screen will control the deflection of the liquid crystal molecules according to the received data and control signals, so as to display the corresponding image or character on the screen. At the same time, through the circuit composed of transistors Q5 and Q2, the turning on and off of the backlight of the LCD display screen can be controlled to save power consumption or adjust the display effect according to the ambient light.

[0050] In some specific embodiments, the Hall switch module includes 7 structurally similar Hall switch circuit branches, each corresponding to a specific function key information number output, such as KEY1_OPEN (key 1 - open), KEY2_CLOSE (key 2 - close), KEY3_LOCAL (key 3 - local mode switching), KEY4_OFF (key 4 - power off), KEY5_REMOTE (key 5 - remote mode switching), KEY6_STOP (key 1 - stop), and KEY7_ESC (key 7 - exit). Each Hall switch circuit branch contains a Hall sensor of model YS543A, packaged in SOT89-3. Its pins are the 1st pin, the 2nd pin, and the 3rd pin. The 1st pin is VDD (positive power supply) for connecting the working power supply, the 2nd pin is GND (ground) to provide a reference potential for the sensor to form a digital loop, and the 3rd pin OUT (signal output) is the signal output pin, which is connected to the CPU main control module. When the Hall sensor detects a specific magnetic field, it will output an electrical signal through the OUT pin. Figure 11 For example, the Hall sensor U2 in Figure 7 and Figure 11 , the VDD pin of the Hall sensor U2 is connected to the 5V power supply through a resistor. The resistor acts as a current limiter to protect the Hall sensor U2 from excessive current impact. At the same time, the capacitor connected in parallel between the VDD pin and the ground is used for power supply filtering to remove high-frequency noise in the power supply, making the power supply more stable, and the OUT pin output signal of the Hall sensor U2 is connected to the "KEY1_OPEN" line in Figure 7 The structures of the remaining Hall switch circuit branches are consistent with the above case, and the OUT pin output signals are connected to Figure 7"KEY2_CLOSE", "KEY3_LOCAL", "KEY4_OFF", "KEY5_REMOTE", "KEY6_STOP" and "KEY7_ESC" in the table. When the Hall sensor detects a south magnetic field, the OUT pin thereof will output a low-level signal, which represents that the corresponding key signal has been triggered, thereby realizing the touchless key operation function.

[0051] In some specific embodiments, with continued reference to Figure 7 and Figure 12 , Figure 12 The infrared receiving unit circuit diagram of the utility model is shown, as shown in the figure, the infrared receiving head IR1, model number is IRM_3638, has three pins, pin 1 is used for outputting the received and processed infrared signal with the CPU master module, pin 2 is grounded to provide reference potential, pin 3 is connected to the power supply, and the infrared receiving head IR1 is powered. Specifically, the 3V3 power supply is connected to the 3 pin of the infrared receiving head through a resistor to power it. At the same time, two capacitors are connected in parallel on the power supply circuit, which plays a filtering role, removes high-frequency and low-frequency noise in the power supply, ensures the stability of the power supply, and enables the infrared receiving head to work normally. The signal output by pin 1 of the infrared receiving head IR1 is connected to the subsequent circuit of PWR_IR (pin 2) in Figure 7 D1 is an ESD protection diode (model number ESD5451N, package ESD0402) for preventing electrostatic discharge (ESD) damage to the circuit, protecting the rear-end circuit elements. The signal is further processed by a filter circuit composed of a resistor and a capacitor, and the capacitor plays a role in filtering high-frequency noise, making the output PWM_IR signal more pure and stable. The signal is output to the subsequent circuit for processing through the TP1 test point.

[0052] In some specific embodiments, the TB-02 Bluetooth control unit is composed of a TB-02 Bluetooth module and its peripheral resistors, capacitors and other elements. Among them, the 3rd and 4th pins of the TB-02 Bluetooth module are connected to the CPU master module for data communication and control signal interaction; the 2nd pin is connected to a capacitor and a system power supply, and the capacitor plays a role in power filtering, etc. to stabilize the power supply of the module; the 1st pin and the other end of the above-mentioned capacitor are both grounded, providing a reference potential for the module; a capacitor and a resistor are connected in series between the 1st and 2nd pins, which may be used to set specific working parameters of the module or perform signal conditioning, etc. to ensure that the Bluetooth module can work stably and reliably, realizing the Bluetooth communication function.

[0053] In some specific embodiments, the temperature acquisition unit circuit comprises a thermistor SDNT1005X103.3380.TF and peripheral capacitors and other elements. The second pin of the thermistor is connected to the CPU master module, and is used to transmit the temperature-resistance converted electrical signal to the CPU master module; the first pin is grounded to provide a reference potential for the circuit, thereby realizing the functions of temperature data acquisition and transmission, and ensuring stable and reliable operation of the temperature acquisition circuit.

[0054] When the operator uses the hand controller, the communication module establishes a communication connection with the actuator, and the display screen can display the related internal parameters of the actuator and the valve in real time. By pressing the on button, the off button, the left button, the right button, the confirm button and the cancel button, the internal parameters of the actuator can be selected and adjusted, and the adjusted parameters are transmitted to the actuator through the communication module. This operation enables the operator to view the parameters without being at the installation position of the actuator, thereby improving the debugging efficiency and reducing the debugging safety risk. In addition, the hand controller is designed in accordance with the aesthetics of the public, is compact and lightweight, and follows the principle of ergonomics.

[0055] Obviously, those skilled in the art can make various modifications and changes to the embodiments of the present application without departing from the spirit and scope of the present application. In this way, if these modifications and changes are within the scope of the claims of the present application and their equivalents, the present application also aims to cover these modifications and changes. The word "comprises" does not exclude the presence of other elements or steps not listed in the claims. The simple fact that certain measures are described in mutually different dependent claims does not mean that the combination of these measures cannot be used to advantage. Any reference signs in the claims should not be considered limiting the scope.

Claims

1. An actuator hand operator system, characterized by The system comprises a CPU master module, an input control module, an LCD control driving circuit and a communication module connected with the CPU master module, the CPU master module is connected with the actuator through the communication module, wherein, The input control module comprises a switch input control unit, an infrared input control unit and a Bluetooth input control unit connected with the CPU master module respectively. The CPU master module is used for receiving signals from the input control module and the actuator, processing and analyzing the signals, and outputting signals via the LCD control driving circuit. The LCD control driving circuit receives control signals from the CPU master module, converts the control signals into driving signals, and controls the LCD hydraulic display unit to display information.

2. The actuator hand operator system of claim 1, wherein, The switch input control unit is connected with the CPU master module through a Hall optical coupling isolation input unit.

3. The actuator hand operator system of claim 2, wherein, The Hall optical coupling isolation input unit comprises seven Hall switch circuit branches with similar structures, the Hall switch circuit branches adopt YS543A type Hall sensors, and the OUT pin of the Hall sensor is connected with the CPU master module.

4. The actuator hand operator system of claim 1, wherein, The infrared input control unit and the Bluetooth input control unit are connected with the CPU master module through an infrared receiving unit and a TB-02 Bluetooth control unit respectively, wherein the infrared receiving unit adopts an IRM_3638 type infrared receiving head.

5. The actuator hand operator system of claim 1, wherein, The CPU master module adopts a MCU chip with a GD32F303CCT6 type.

6. The actuator hand operator system of claim 1, wherein, The LCD control driving circuit comprises a transistor Q5, a connector J5 and a connector J6, the first pin of the transistor Q5 is connected with the CPU master module, and the third pin is connected with the connector J5 and the connector J6 respectively.

7. An actuator hand operator characterized by The hand controller of the actuator is provided with the hand controller system of the actuator as claimed in any one of claims 1-6.

8. An actuator hand operator according to claim 7, wherein, The hand controller comprises an upper shell, a lower cover plate, an LED hydraulic display assembly and a key assembly, wherein the upper shell and the lower cover plate jointly form a containing cavity, and the LED hydraulic display assembly and the key assembly are arranged in the containing cavity.

9. An actuator hand operator according to claim 8, wherein, The LED hydraulic display assembly comprises a hydraulic display plate, a display screen, an indicator light, a Bluetooth and a local remote push rod arranged on the hydraulic display plate.

10. An actuator hand operator according to claim 8, wherein, The key assembly comprises a key circuit board, and the key circuit board is provided with function keys and a DB9 connector plug.