Strengthening treatment equipment for mine track welding joint
By combining conveying, limiting, moving, and lifting devices, the problem of manual material feeding in mining rail welding equipment has been solved, realizing automated rail welding and improving efficiency and quality consistency.
Patent Information
- Application Number
- CN202520706399.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-17
- Estimated Expiration
- 2035-04-15
AI Technical Summary
Existing mining rail welding equipment requires manual loading during rail transport, resulting in wasted time and failing to meet the demand for efficient and automated welding.
The track conveying device is used, combined with a combination of limiting device, moving device, adjusting device, lifting device and welding device to realize the automated track welding process, including conveying, limiting, moving, position adjustment and welding.
It has enabled automated transport and welding of tracks, reduced manual intervention, improved welding efficiency and quality consistency, and reduced labor intensity.
Smart Images

Figure CN223997629U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of rail welding, and in particular to a strengthening treatment device for welded joints of mining rails. Background Technology
[0002] In complex environments such as mines, traditional manual welding methods are insufficient to meet the high demands for welding efficiency and quality. The mine track welding joint strengthening equipment utilizes automated welding technology, which significantly improves welding efficiency while ensuring the consistency and stability of weld quality.
[0003] For example, in a prior art represented by application number CN201620894905.2, the main structure includes a frame. The bottom of the frame has a sliding mechanism arranged along the Y-axis. The frame also has a support beam driven by a first power device and sliding along the Z-axis. Two synchronously operating welding machines, a first and a second, are slidably mounted on the support beam along the X-axis. This rail welding device achieves mechanized welding, simultaneously welding both sides of the square steel rail. Compared with traditional manual welding methods, it significantly reduces the labor intensity of workers, effectively improves the working environment, and is convenient to operate with high welding efficiency. Furthermore, using this rail welding device results in minimal workpiece deformation, smooth and aesthetically pleasing welds, and good welding quality, greatly improving stability and reliability.
[0004] During use, it was found that the existing equipment is inconvenient to transport the rails or welded joints to be processed to the working area of the processing equipment, requiring manual loading, which leads to a waste of time. Therefore, there is an urgent need for a mining rail welded joint strengthening and processing equipment. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a mining rail welding joint strengthening treatment equipment that uses a conveying device to convey the rail, a limiting device to limit the rail, a moving device to move the adjusting device, an adjusting device to adjust the position of the lifting device, a lifting device to raise and lower the welding device, and a welding device to perform welding.
[0006] This utility model discloses a strengthening treatment device for welded joints of mining rails, including an operating platform; it also includes a conveying device, a limiting device, a moving device, an adjusting device, a lifting device, and a welding device. The conveying device, limiting device, and moving device are all mounted on the operating platform; the adjusting device is mounted on the moving device; the lifting device is mounted on the adjusting device; and the welding device is mounted on the lifting device. The conveying device conveys the rails, the limiting device limits the rails, the moving device moves the adjusting device, the adjusting device adjusts the position, the lifting device lifts and lowers the rails, and the welding device performs welding. The rails are conveyed by the conveying device, limited by the limiting device, moved by the moving device, positioned by the adjusting device, lifted and lowered by the lifting device, and welded by the welding device.
[0007] Preferably, the operating table includes a base, a first bracket, and a second bracket. The base is installed in the working area, and both the first and second brackets are installed on the top of the base; the base, the first bracket, and the second bracket provide support.
[0008] Preferably, the conveying device includes a motor, a rotating shaft, and a conveyor belt. The motor is mounted on the side of the base, and the output end of the motor is rotatably connected to the input end of the rotating shaft. The conveyor belt is fitted onto the rotating shaft. The track is placed on the top of the conveyor belt, and the starting of the motor drives the rotating shaft and the conveyor belt to rotate, thereby conveying the track.
[0009] Preferably, the limiting device includes cylinder one, limiting mold one, cylinder two, and limiting mold two. Cylinder one is installed on the side end of bracket one, limiting mold one is installed on the output shaft of cylinder one, cylinder two is installed on the side end of bracket two, and limiting mold two is installed on the output shaft of cylinder two. By starting cylinder one and cylinder two, limiting mold one and limiting mold two are driven to move, thereby limiting the track.
[0010] Preferably, the moving device includes a second motor, a first lead screw, a slide rail, and a first slider. The second motor is mounted on the side of the base, and the output end of the second motor is rotatably connected to the input end of the first lead screw. The slide rail is mounted on the side of the base, and the first slider is mounted on the first lead screw via a threaded connection. The first slider is slidably mounted on the slide rail. When the second motor is started, the first lead screw is driven to rotate, thereby enabling the first slider to move in a directional manner on the slide rail.
[0011] Preferably, the adjustment device includes a third motor, a second lead screw, a second slider, a guide shaft, and a guide sleeve. The third motor is installed on the side end of the first slider, and the output end of the third motor is rotatably connected to the input end of the second lead screw. The second slider is installed on the second lead screw via a threaded connection. The guide shaft is installed on the first slider, and the guide sleeve is installed on the second slider, with the guide sleeve fitted onto the guide shaft. By starting the third motor, the second lead screw is driven to rotate, thereby enabling the second slider to move directionally on the guide shaft via the guide sleeve.
[0012] Preferably, the lifting device includes an electric telescopic rod and a lifting block. The electric telescopic rod is installed at the top of the second slider, and the lifting block is installed on the output shaft of the electric telescopic rod. The lifting block is raised or lowered by activating the electric telescopic rod.
[0013] Preferably, the welding device includes a fourth motor, a mounting plate, and a welding torch. The fourth motor is mounted on the side of the lifting block, and the output end of the fourth motor is rotatably connected to the input end of the mounting plate. The welding torch is mounted on the mounting plate. By starting the fourth motor, the mounting plate is rotated, the angle of the welding torch is adjusted, and the rail joint is welded by the welding torch.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the track is conveyed by the conveying device, the track is limited by the limiting device, the adjusting device is moved by the moving device, the position of the lifting device is adjusted by the adjusting device, the welding device is lifted and lowered by the lifting device, and welding is performed by the welding device. Attached Figure Description
[0015] Figure 1 This is the structural isometric drawing of this utility model;
[0016] Figure 2 yes Figure 1 Structural isometric view of the operating table and conveying device in this utility model;
[0017] Figure 3 yes Figure 1 Structural isometric view of the operating table and limiting device in this utility model;
[0018] Figure 4 yes Figure 1 Enlarged isometric view of the moving device and adjusting device in this utility model.
[0019] The attached diagram is labeled as follows: 01, operating table; 11, base; 12, support one; 13, support two; 02, conveying device; 21, motor one; 22, rotating shaft; 23, conveyor belt; 03, limiting device; 31, cylinder one; 32, limiting mold one; 33, cylinder two; 34, limiting mold two; 04, moving device; 41, motor two; 42, lead screw one; 43, slide rail; 44, slider one; 05, adjusting device; 51, motor three; 52, lead screw two; 53, slider three; 54, guide shaft; 55, guide sleeve; 06, lifting device; 61, electric telescopic rod; 62, lifting block; 07, welding device; 71, motor four; 72, mounting plate; 73, welding torch. Detailed Implementation
[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0021] Example 1
[0022] A strengthening treatment device for welded joints of mining rails includes an operating table 01; characterized in that it further includes a conveying device 02, a limiting device 03, a moving device 04, an adjusting device 05, a lifting device 06, and a welding device 07. The conveying device 02, the limiting device 03, and the moving device 04 are all installed on the operating table 01, the adjusting device 05 is installed on the moving device 04, the lifting device 06 is installed on the adjusting device 05, and the welding device 07 is installed on the lifting device 06.
[0023] The conveying device 02 conveys the material, the limiting device 03 limits the movement, the moving device 04 moves the material, the adjusting device 05 adjusts the position, the lifting device 06 lifts the material, and the welding device 07 welds the material.
[0024] The operating table 01 includes a base 11, a first bracket 12 and a second bracket 13. The base 11 is installed in the working area, and the first bracket 12 and the second bracket 13 are both installed on the top of the base 11.
[0025] The limiting device 03 includes cylinder 31, limiting mold 32, cylinder 33 and limiting mold 34. Cylinder 31 is installed on the side of bracket 12, limiting mold 32 is installed on the output shaft of cylinder 31, cylinder 33 is installed on the side of bracket 13, and limiting mold 34 is installed on the output shaft of cylinder 33.
[0026] The moving device 04 includes a second motor 41, a first lead screw 42, a slide rail 43, and a first slider 44. The second motor 41 is installed on the side of the base 11, and the output end of the second motor 41 is rotatably connected to the input end of the first lead screw 42. The slide rail 43 is installed on the side of the base 11, and the first slider 44 is installed on the first lead screw 42 by a threaded connection. The first slider 44 is slidably installed on the slide rail 43.
[0027] The adjustment device 05 includes a third motor 51, a second lead screw 52, a second slider 53, a guide shaft 54, and a guide sleeve 55. The third motor 51 is installed on the side end of the first slider 44, and the output end of the third motor 51 is rotatably connected to the input end of the second lead screw 52. The second slider 53 is installed on the second lead screw 52 by a threaded connection. The guide shaft 54 is installed on the first slider 44, and the guide sleeve 55 is installed on the second slider 53. The guide sleeve 55 is fitted onto the guide shaft 54.
[0028] The lifting device 06 includes an electric telescopic rod 61 and a lifting block 62. The electric telescopic rod 61 is installed on the top of the slider 53, and the lifting block 62 is installed on the output shaft of the electric telescopic rod 61.
[0029] The welding device 07 includes a motor 71, a mounting plate 72, and a welding torch 73. The motor 71 is mounted on the side of the lifting block 62, and the output end of the motor 71 is rotatably connected to the input end of the mounting plate 72. The welding torch 73 is mounted on the mounting plate 72.
[0030] Limiting device 03 limits movement, moving device 04 moves the device, adjusting device 05 adjusts the position, lifting device 06 lifts the device, and welding device 07 welds the device.
[0031] The track is placed on top of the base 11. When it reaches the designated position, the activation of cylinder 1 31 and cylinder 2 33 drives the movement of limit mold 1 32 and limit mold 2 34 to limit the track. Then, the activation of motor 2 41 drives the rotation of lead screw 1 42, enabling slider 1 44 to move in a direction on slide rail 43. Then, the activation of motor 3 51 drives the rotation of lead screw 2 52, enabling slider 2 53 to move in a direction on guide shaft 54 via guide sleeve 55. Then, the activation of electric telescopic rod 61 raises and lowers lifting block 62. Finally, the activation of motor 4 71 drives the rotation of mounting plate 72, enabling the adjustment of the position and angle of welding gun 73, and welding of track joints is performed by welding gun 73.
[0032] Example 2
[0033] like Figures 1 to 4 As shown, in addition to Embodiment 1, a conveying device 02 is also included;
[0034] The conveying device 02 includes a motor 21, a rotating shaft 22, and a conveyor belt 23. The motor 21 is mounted on the side of the base 11, and the output end of the motor 21 is rotatably connected to the input end of the rotating shaft 22. The conveyor belt 23 is fitted onto the rotating shaft 22.
[0035] The transmission device 02 performs the transmission;
[0036] The track is placed at the top of the conveyor belt 23. The motor 21 is started, which drives the rotating shaft 22 and the conveyor belt 23 to rotate, thereby transporting the track.
[0037] This utility model discloses a mining track welding joint strengthening treatment device. During operation, the track is first placed at the top of the conveyor belt 23. Starting motor 21 drives the rotating shaft 22 and the conveyor belt 23 to rotate, thus conveying the track. When it reaches the designated position, starting cylinders 31 and 33 moves the limiting molds 32 and 34 to limit the track. Then, starting motor 41 drives the lead screw 42 to rotate, allowing the slider 44 to move directionally on the slide rail 43. Next, starting motor 51 drives the lead screw 52 to rotate, allowing the slider 53 to move directionally on the guide shaft 54 via the guide sleeve 55. Then, starting the electric telescopic rod 61 raises and lowers the lifting block 62. Finally, starting motor 71 drives the mounting plate 72 to rotate, adjusting the position and angle of the welding torch 73. The welding torch 73 then welds the track joint.
[0038] The motor 21, cylinder 31, cylinder 33, motor 41, motor 51, electric telescopic rod 61, motor 71, and welding torch 73 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0039] The main function of this invention is to enable the transmission of rails, thereby reducing time waste.
[0040] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A mine track welded joint reinforcing treatment equipment, comprising an operation table (01); characterized in that, It also includes conveying device (02), limiting device (03), moving device (04), adjusting device (05), lifting device (06) and welding device (07), conveying device (02), limiting device (03) and moving device (04) are installed on operating platform (01), adjusting device (05) is installed on moving device (04), lifting device (06) is installed on adjusting device (05), and welding device (07) is installed on lifting device (06); Conveying device (02) is conveyed, limiting device (03) is limited, moving device (04) is moved, adjusting device (05) is adjusted, lifting device (06) is lifted, and welding device (07) is welded.
2. A mine track welded joint reinforcement apparatus as claimed in claim 1, characterised in that, The operating platform (01) includes a base (11), a support (12) and a support (13), the base (11) is installed in the working area, and the support (12) and the support (13) are installed at the top of the base (11).
3. A mine track welded joint reinforcement apparatus as claimed in claim 2, characterised in that, The conveying device (02) includes a motor (21), a rotating shaft (22) and a conveying belt (23), the motor (21) is installed at the side end of the base (11), the output end of the motor (21) is rotatably connected with the input end of the rotating shaft (22), and the conveying belt (23) is sleeved on the rotating shaft (22).
4. A mine track welded joint reinforcement apparatus as claimed in claim 2, characterised in that, The limiting device (03) includes a cylinder (31), a limiting mold (32), a cylinder (33) and a limiting mold (34), the cylinder (31) is installed at the side end of the support (12), the limiting mold (32) is installed on the output shaft of the cylinder (31), the cylinder (33) is installed at the side end of the support (13), and the limiting mold (34) is installed on the output shaft of the cylinder (33).
5. A mine track welded joint reinforcement apparatus as claimed in claim 2, characterised in that, The moving device (04) includes a motor (41), a lead screw (42), a sliding rail (43) and a sliding block (44), the motor (41) is installed at the side end of the base (11), the output end of the motor (41) is rotatably connected with the input end of the lead screw (42), the sliding rail (43) is installed at the side end of the base (11), the sliding block (44) is installed on the lead screw (42) through threaded connection, and the sliding block (44) is slidably installed on the sliding rail (43).
6. A mine track welded joint reinforcement apparatus as claimed in claim 5, characterised in that, The adjusting device (05) includes a motor (51), a lead screw (52), a sliding block (53), a guide shaft (54) and a guide sleeve (55), the motor (51) is installed at the side end of the sliding block (44), the output end of the motor (51) is rotatably connected with the input end of the lead screw (52), the sliding block (53) is installed on the lead screw (52) through threaded connection, the guide shaft (54) is installed on the sliding block (44), the guide sleeve (55) is installed on the sliding block (53), and the guide sleeve (55) is sleeved on the guide shaft (54).
7. A mine track welded joint reinforcement apparatus as claimed in claim 6, characterised in that, The lifting device (06) includes an electric telescopic rod (61) and a lifting block (62), the electric telescopic rod (61) is installed at the top end of the sliding block (53), and the lifting block (62) is installed on the output shaft of the electric telescopic rod (61).
8. A mine track welded joint reinforcement apparatus as claimed in claim 7, characterised in that, The welding device (07) comprises a fourth motor (71), a mounting disc (72) and a welding gun (73), the fourth motor (71) is installed at the side end of the lifting block (62), the output end of the fourth motor (71) is rotationally connected with the input end of the mounting disc (72), and the welding gun (73) is installed on the mounting disc (72).
Citation Information
Patent Citations
Track welding set
CN205888390U