Textile waste collecting and treating device
By combining screening, beating, knocking, squeezing and conveying mechanisms, the problems of low separation efficiency and large space occupation of textile waste are solved, realizing efficient waste classification and compression conveying, which facilitates subsequent packaging and transportation.
Patent Information
- Application Number
- CN202520645499.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-03-20
- Estimated Expiration
- 2035-04-08
AI Technical Summary
Existing textile waste collection and processing devices have low separation efficiency, cannot effectively distinguish waste of different sizes, and the waste is loose and takes up a lot of space, making it inconvenient for subsequent packaging and transportation.
The system employs a combination of screening, beating, striking, squeezing, conveying, and vacuuming mechanisms to achieve graded processing and compressed conveying of waste materials, and to classify, collect, and package dust, lint, and large pieces of waste materials separately.
It improves the separation efficiency of waste treatment, enhances the screening effect, and facilitates subsequent packaging and transportation.
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Figure CN224010411U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of textile processing, particularly to a textile waste collecting and processing device. BACKGROUND
[0002] In the textile, including the process such as raw cotton processing, carding, roving, a large amount of waste will be generated in the process of the spinning machine accessories, mainly including dust, cotton and thread ends.
[0003] The existing textile waste collecting and processing device, for example, the utility model patent no. 202021998307.2 discloses a textile waste collecting and processing device, its main structure includes processing box, air inlet and air outlet, the air inlet is fixedly installed on the left side of the processing box, the air outlet is fixedly installed on the right side of the processing box, the air inlet is fixedly installed with a suction fan inside; The inside bottom surface of the processing box is fixedly installed with a partition plate; In use, the cotton and thread ends in the textile waste are separated from the dust by the filter layer, and then treated separately, achieving the purpose of classifying and processing the textile waste.
[0004] However, the existing waste collecting and processing device has low separation efficiency, cannot effectively distinguish different sizes of waste, and the loose waste occupies a large space, which is not convenient for subsequent packaging and transportation. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a textile waste collecting and processing device which can not only grade the waste and improve the processing efficiency, but also compress and transport the large waste, facilitating subsequent packaging and transportation.
[0006] The utility model discloses a textile waste collecting and processing device, which comprises a screening mechanism, a beating mechanism, a knocking mechanism, an extruding mechanism, a conveying mechanism and an air extraction mechanism, the beating mechanism is installed on the screening mechanism and beats the waste, the knocking mechanism is installed on the beating mechanism and drives the screen to vibrate, the extruding mechanism is installed on the beating mechanism and transports and presses the large waste, the conveying mechanism is installed on the screening mechanism and discharges and packs the waste, and the air extraction mechanism is installed on the screening mechanism and accelerates the dust settlement and collection.
[0007] Preferably, the screening mechanism comprises a processing box, a feeding pipe, a sealing cover, a screen, a drawer and a handle, the bottom end of the processing box is connected with the ground, the inside of the processing box is provided with a cavity, the bottom end of the feeding pipe is connected with the top end of the processing box, the sealing cover is rotatably installed on the feeding pipe, the screen is obliquely installed in the cavity of the processing box, the drawer is slidably installed in the cavity of the processing box, and the handle is installed on the drawer; the sealing cover is opened, the dust and the small heads in the waste are collected in the drawer through the screen, and the dust and the small heads are cleaned by the staff after the whole processing is completed.
[0008] Preferably, the beating mechanism comprises a first motor, two groups of double-output shaft reducers, a first transmission shaft, two groups of first rotating shafts and a plurality of beating plates, the first motor is installed on the processing box, the two groups of double-output shaft reducers are both installed on the processing box, the first transmission shaft is connected and installed between the two groups of double-output shaft reducers, the two groups of first rotating shafts are both rotatably installed in the cavity of the processing box and are connected with the two groups of double-output shaft reducers respectively, and the plurality of beating plates are respectively installed on the two groups of first rotating shafts; the first motor is started, the first motor is in transmission connection with the first group of double-output shaft reducers, the two groups of double-output shaft reducers are in transmission through the first transmission shaft, the two groups of double-output shaft reducers drive the two groups of first rotating shafts to rotate, and the two groups of first rotating shafts drive the plurality of beating plates to rotate to beat the waste.
[0009] Preferably, the knocking mechanism comprises a second transmission shaft, a vibration roller, two groups of vibration blocks, two groups of first belt pulleys and a first belt, the second transmission shaft is rotatably installed on the processing box and is in transmission connection with the second group of double-output shaft reducers, the vibration roller is rotatably installed in the cavity of the processing box, the two groups of vibration blocks are both installed on the vibration roller, the two groups of first belt pulleys are respectively installed on the second transmission shaft and the vibration roller, and the first belt is tautly installed between the two groups of first belt pulleys; the first transmission shaft drives the second transmission shaft to rotate, the second transmission shaft drives the first belt pulley connected therewith to rotate, the two groups of first belt pulleys are in transmission through the first belt, thereby driving the vibration roller to rotate, the vibration roller drives the two groups of vibration blocks to rotate, the two groups of vibration blocks repeatedly knock the screen, and the waste separation effect is enhanced.
[0010] Preferably, the extruding mechanism comprises a conveying roller, two sets of second belt pulleys, a second belt, a fixed seat, two sets of hydraulic cylinders and a moving seat, the conveying roller is rotatably installed in the cavity of the processing box, the two sets of second belt pulleys are respectively installed on the conveying roller and the second transmission shaft, the second belt is tautly installed between the two sets of second belt pulleys, the fixed seat is installed in the cavity of the processing box, the two sets of hydraulic cylinders are both installed in the cavity of the processing box, and the moving seat is slidably installed in the cavity of the processing box and connected with the top ends of the two sets of hydraulic cylinders; the large waste materials slide along the screen, the second transmission shaft drives the second belt pulley connected therewith to rotate, the two sets of second belt pulleys are driven through the second belt, and then the conveying roller is driven to rotate, the conveying roller conveys the large waste materials to between the fixed seat and the moving seat, and stops rotating after conveying a certain amount of large waste materials, and the two sets of hydraulic cylinders push the moving seat to be close to the fixed seat to extrude the waste materials.
[0011] Preferably, the conveying mechanism comprises a second motor, a speed reducer, a second rotating shaft, a spiral blade, a discharge pipe and a pipe clamp, the second motor is installed on the processing box, the speed reducer is installed on the processing box, the second rotating shaft is rotatably installed in the cavity of the processing box and connected with the speed reducer, the spiral blade is installed on the second rotating shaft, the discharge pipe is installed on the processing box and communicates with the inside of the cavity of the processing box, and the pipe clamp is arranged on the discharge pipe; a staff puts a packaging bag on the discharge pipe, and then fixes the packaging bag on the discharge pipe by using the pipe clamp, starts the second motor after the fixed seat and the moving seat are closed, the second motor drives the second rotating shaft and the spiral blade to rotate through the speed reducer, the spiral blade rotates to convey the large waste materials into the packaging bag through the discharge pipe to pack, and subsequent transportation is facilitated.
[0012] Preferably, the air extraction mechanism comprises a negative pressure pump, an air extraction pipe and a breathable plate, the negative pressure pump is installed on the processing box, the air extraction pipe is installed on the negative pressure pump and communicates with the inside of the cavity of the processing box, and the breathable plate is installed in the cavity of the processing box; the negative pressure pump is started, air in the cavity of the processing box is extracted through the air extraction pipe, so that the drawer is in a negative pressure state, dust floating in the cavity of the processing box is facilitated to settle, and the breathable plate is arranged to prevent dust from entering the negative pressure pump.
[0013] Compared with the prior art, the beneficial effects of the utility model are that: the staff puts the waste materials into the screening mechanism, starts the beating mechanism to beat the waste materials, simultaneously drives the knocking mechanism to knock the screen, enhances the screening effect, the extruding mechanism drives the large waste materials to separate from the screen, the conveying mechanism discharges and packs the large waste materials, and the conveying mechanism accelerates the dust and the thread ends screened to settle and collect. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a rear view structure schematic diagram of the utility model;
[0015] Figure 2 is a cross-sectional axonometric structure schematic diagram of the screening mechanism and the beating mechanism of the utility model.
[0016] Figure 3 This is an isometric structural diagram of the slapping mechanism, striking mechanism, extrusion mechanism and conveying mechanism of this utility model;
[0017] Figure 4 This is a cross-sectional isometric structural diagram of the striking mechanism, extrusion mechanism and air extraction mechanism of this utility model;
[0018] Figure 5 This is a cross-sectional isometric structural diagram of the conveying mechanism of this utility model.
[0019] The attached diagram is labeled as follows: 01, screening mechanism; 11, processing box; 12, feeding pipe; 13, sealing cover; 14, screen; 15, drawer; 16, handle; 02, tapping mechanism; 21, first motor; 22, dual output shaft reducer; 23, first drive shaft; 24, first rotating shaft; 25, tapping plate; 03, striking mechanism; 31, second drive shaft; 32, vibrating roller; 33, vibrating block; 34, first pulley; 35, first belt; 04, extrusion mechanism; 41, conveying roller; 42, second pulley; 43, second belt; 44, fixed seat; 45, hydraulic cylinder; 46, movable seat; 05, conveying mechanism; 51, second motor; 52, reducer; 53, second rotating shaft; 54, spiral blade; 55, discharge pipe; 56, pipe clamp; 06, air extraction mechanism; 61, negative pressure pump; 62, air extraction pipe; 63, ventilated plate. Detailed Implementation
[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1
[0021] The utility model discloses a kind of textile waste collection and processing device, including screening mechanism 01;Further including patting mechanism 02, knocking mechanism 03, extrusion mechanism 04, conveying mechanism 05 and suction mechanism 06, patting mechanism 02 is installed on screening mechanism 01 and is patting to waste, knocking mechanism 03 is installed on patting mechanism 02 and drives screen vibration, extrusion mechanism 04 is installed on patting mechanism 02 and is conveyed and pressed to large piece waste, conveying mechanism 05 is installed on screening mechanism 01 and is discharged to waste packing, suction mechanism 06 is installed on screening mechanism 01 and accelerates dust settlement collection;Screening mechanism 01 includes processing box 11, feeding pipe 12, sealing cover 13, screen 14, drawer 15 and handle 16, the bottom of processing box 11 is connected with ground, the inside of processing box 11 is provided with cavity, the bottom of feeding pipe 12 is connected with the top of processing box 11, sealing cover 13 is rotatably installed on feeding pipe 12, screen 14 is obliquely installed in the cavity of processing box 11, drawer 15 is slidably installed in the cavity of processing box 11, handle 16 is installed on drawer 15;Patting mechanism 02 includes first motor 21, two groups of double-output shaft speed reducer 22, first transmission shaft 23, two groups of first rotating shaft 24 and multiple patting plates 25, first motor 21 is installed on processing box 11, two groups of double-output shaft speed reducer 22 are all installed on processing box 11, first transmission shaft 23 is connected and installed between two groups of double-output shaft speed reducer 22, two groups of first rotating shaft 24 are all rotatably installed in the cavity of processing box 11 and are connected with two groups of double-output shaft speed reducer 22 respectively, and multiple patting plates 25 are installed on two groups of first rotating shaft 24 respectively;Knocking mechanism 03 includes second transmission shaft 31, vibration roller 32, two groups of vibration blocks 33, two groups of first belt pulleys 34 and first belt 35, second transmission shaft 31 is rotatably installed on processing box 11 and is drivingly connected with second group of double-output shaft speed reducer 22, vibration roller 32 is rotatably installed in the cavity of processing box 11, two groups of vibration blocks 33 are all installed on vibration roller 32, two groups of first belt pulleys 34 are installed on second transmission shaft 31 and vibration roller 32 respectively, and first belt 35 is tautly installed between two groups of first belt pulleys 34;Extrusion mechanism 04 includes conveying roller 41, two groups of second belt pulleys 42, second belt 43, fixed base 44, two groups of hydraulic cylinders 45 and moving base 46, conveying roller 41 is rotatably installed in the cavity of processing box 11, two groups of second belt pulleys 42 are installed on conveying roller 41 and second transmission shaft 31 respectively, second belt 43 is tautly installed between two groups of second belt pulleys 42, fixed base 44 is installed in the cavity of processing box 11, two groups of hydraulic cylinders 45 are all installed in the cavity of processing box 11, and moving base 46 is slidably installed in the cavity of processing box 11 and is connected with the top of two groups of hydraulic cylinders 45.In its work, first, open the sealing cover 13, prevent waste through the feeding pipe 12 to the cavity of the processing box 11, the screen 14 is screened to the waste, start the first motor 21, the first motor 21 and the first set of double output shaft reducer 22 transmission connection, two sets of double output shaft reducer 22 through the first transmission shaft 23 transmission, two sets of double output shaft reducer 22 drive two groups of first rotating shaft 24 rotation, two groups of first rotating shaft 24 drive a plurality of beating plate 25 rotation to beat the waste, the first transmission shaft 23 drive the second transmission shaft 31 rotation, the second transmission shaft 31 drive the first pulley 34 rotation which is connected, two groups of first pulley 34 through the first belt 35 transmission, and then drive the vibration roller 32 rotation, the vibration roller 32 drive two groups of vibration block 33 rotation, two groups of vibration block 33 repeatedly knock the screen 14, enhance the waste separation effect, the dust and the line head in the waste through the screen 14 into the drawer 15 collection, after all the processing is completed, the staff operating handle 16 pull out the drawer 15, clean the dust and the small head, the bulk waste slide along the screen 14, the second transmission shaft 31 drive the second pulley 42 rotation which is connected, two groups of second pulley 42 through the second belt 43 transmission, and then drive the conveying roller 41 rotation, the conveying roller 41 conveying the bulk waste between the fixed seat 44 and the moving seat 46, when conveying a certain amount of bulk waste stop rotating, two groups of hydraulic cylinder 45 drive the moving seat 46 close to the fixed seat 44 to extrude the waste. Example 2
[0022] As Figures 1 to 5As shown, the textile waste collecting and processing device, based on embodiment 1; conveying mechanism 05 includes second motor 51, speed reducer 52, second rotating shaft 53, spiral blade 54, discharge pipe 55 and pipe clamp 56, second motor 51 is installed on processing box 11, speed reducer 52 is installed on processing box 11, second rotating shaft 53 is rotatably installed in the cavity of processing box 11 and is connected with speed reducer 52, spiral blade 54 is installed on second rotating shaft 53, discharge pipe 55 is installed on processing box 11 and is communicated with the cavity inside processing box 11, pipe clamp 56 is arranged on discharge pipe 55; air extraction mechanism 06 includes negative pressure pump 61, air extraction pipe 62 and air permeable plate 63, negative pressure pump 61 is installed on processing box 11, air extraction pipe 62 is installed on negative pressure pump 61 and is communicated with the cavity inside processing box 11, air permeable plate 63 is installed in the cavity of processing box 11; when it works, first, open the sealing cover 13, prevent the waste from being conveyed into the cavity of processing box 11 through the feeding pipe 12, the screen 14 screens the waste, start the first motor 21, the first motor 21 is in transmission connection with the first group of double-output shaft speed reducers 22, the two groups of double-output shaft speed reducers 22 are in transmission through the first transmission shaft 23, the two groups of double-output shaft speed reducers 22 drive the two groups of first rotating shafts 24 to rotate, the two groups of first rotating shafts 24 drive the multiple beating plates 25 to rotate to beat the waste, the first transmission shaft 23 drives the second transmission shaft 31 to rotate, the second transmission shaft 31 drives the first pulley 34 connected therewith to rotate, the two groups of first pulleys 34 are in transmission through the first belt 35, and then drive the vibration roller 32 to rotate, the vibration roller 32 drives the two groups of vibration blocks 33 to rotate, the two groups of vibration blocks 33 repeatedly knock the screen 14, enhance the waste separation effect, the dust and the thread end in the waste are collected into the drawer 15 through the screen 14, start the negative pressure pump 61, the negative pressure pump 61 extracts the air in the cavity of processing box 11 through the air extraction pipe 62, so that the drawer 15 is in a negative pressure state, dust floating in the cavity of processing box 11 is easy to settle, the air permeable plate 63 is arranged to prevent dust from entering the negative pressure pump 61, after all the processing is completed, the staff operates the handle 16 to pull out the drawer 15, the dust and the small head are cleaned, the large waste slides along the screen 14, the second transmission shaft 31 drives the second pulley 42 connected therewith to rotate, the two groups of second pulleys 42 are in transmission through the second belt 43, and then drive the conveying roller 41 to rotate, the conveying roller 41 conveys the large waste between the fixed seat 44 and the moving seat 46, stops rotating after conveying a certain amount of large waste, the two groups of hydraulic cylinders 45 push the moving seat 46 to be close to the fixed seat 44 to extrude the waste, the staff puts the packaging bag on the discharge pipe 55, and then fixes the packaging bag on the discharge pipe 55 by using the pipe clamp 56, after the fixed seat 44 and the moving seat 46 are folded, the second motor 51 is started, the second motor 51 drives the second rotating shaft 53 and the spiral blade 54 to rotate through the speed reducer 52, the spiral blade 54 rotates and conveys the large waste into the packaging bag through the discharge pipe 55 for packaging, which is convenient for subsequent transportation.
[0023] The first motor 21, the double-output-shaft speed reducer 22, the second motor 51, the speed reducer 52 and the negative pressure pump 61 are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the technical personnel in the field paying creative labor.
[0024] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, several improvements and modifications can be made without departing from the technical principles of the utility model, and these improvements and modifications should also be regarded as the protection range of the utility model.
Claims
1. A textile waste collection and treatment device, comprising a screening mechanism (01); characterized in that, It also includes a patting mechanism (02), a striking mechanism (03), a squeezing mechanism (04), a conveying mechanism (05), and a vacuuming mechanism (06). The patting mechanism (02) is installed on the screening mechanism (01) and pats the waste material. The striking mechanism (03) is installed on the patting mechanism (02) and drives the screen to vibrate. The squeezing mechanism (04) is installed on the patting mechanism (02) and conveys and presses large pieces of waste material. The conveying mechanism (05) is installed on the screening mechanism (01) and discharges and packages the waste material. The vacuuming mechanism (06) is installed on the screening mechanism (01) and accelerates the dust settling and collection.
2. The textile waste collection and treatment device as described in claim 1, characterized in that, The screening mechanism (01) includes a processing box (11), a feeding pipe (12), a sealing cover (13), a screen (14), a drawer (15), and a handle (16). The bottom of the processing box (11) is connected to the ground. The processing box (11) has a cavity inside. The bottom of the feeding pipe (12) is connected to the top of the processing box (11). The sealing cover (13) is rotatably installed on the feeding pipe (12). The screen (14) is installed at an angle in the cavity of the processing box (11). The drawer (15) is slidably installed in the cavity of the processing box (11). The handle (16) is installed on the drawer (15).
3. The textile waste collection and treatment device as described in claim 2, characterized in that, The slapping mechanism (02) includes a first motor (21), two sets of dual-output shaft reducers (22), a first transmission shaft (23), two sets of first rotating shafts (24), and multiple sets of slapping plates (25). The first motor (21) is installed on the processing box (11). Both sets of dual-output shaft reducers (22) are installed on the processing box (11). The first transmission shaft (23) is connected between the two sets of dual-output shaft reducers (22). Both sets of first rotating shafts (24) are rotatably installed in the cavity of the processing box (11) and are respectively connected to the two sets of dual-output shaft reducers (22). Multiple sets of slapping plates (25) are respectively installed on the two sets of first rotating shafts (24).
4. The textile waste collection and treatment device as described in claim 3, characterized in that, The striking mechanism (03) includes a second drive shaft (31), a vibrating roller (32), two sets of vibrating blocks (33), two sets of first pulleys (34) and a first belt (35). The second drive shaft (31) is rotatably mounted on the processing box (11) and is connected to the second set of dual output shaft reducers (22). The vibrating roller (32) is rotatably mounted in the cavity of the processing box (11). Both sets of vibrating blocks (33) are mounted on the vibrating roller (32). The two sets of first pulleys (34) are respectively mounted on the second drive shaft (31) and the vibrating roller (32). The first belt (35) is tensioned between the two sets of first pulleys (34).
5. The textile waste collection and treatment device as described in claim 4, characterized in that, The extrusion mechanism (04) includes a conveying roller (41), two sets of second pulleys (42), a second belt (43), a fixed seat (44), two sets of hydraulic cylinders (45), and a movable seat (46). The conveying roller (41) is rotatably installed in the cavity of the processing box (11). The two sets of second pulleys (42) are respectively installed on the conveying roller (41) and the second drive shaft (31). The second belt (43) is tensioned between the two sets of second pulleys (42). The fixed seat (44) is installed in the cavity of the processing box (11). The two sets of hydraulic cylinders (45) are both installed in the cavity of the processing box (11). The movable seat (46) is slidably installed in the cavity of the processing box (11) and connected to the top of the two sets of hydraulic cylinders (45).
6. The textile waste collection and treatment device as described in claim 2, characterized in that, The conveying mechanism (05) includes a second motor (51), a reducer (52), a second rotating shaft (53), a spiral blade (54), a discharge pipe (55), and a pipe clamp (56). The second motor (51) is installed on the processing box (11), the reducer (52) is installed on the processing box (11), the second rotating shaft (53) is rotatably installed in the cavity of the processing box (11) and connected to the reducer (52), the spiral blade (54) is installed on the second rotating shaft (53), the discharge pipe (55) is installed on the processing box (11) and communicates with the cavity of the processing box (11), and the pipe clamp (56) is installed on the discharge pipe (55).
7. The textile waste collection and treatment device as described in claim 2, characterized in that, The air extraction mechanism (06) includes a negative pressure pump (61), an air extraction pipe (62), and a venting plate (63). The negative pressure pump (61) is installed on the processing box (11), the air extraction pipe (62) is installed on the negative pressure pump (61) and communicates with the cavity of the processing box (11), and the venting plate (63) is installed inside the cavity of the processing box (11).
Citation Information
Patent Citations
Textile waste collecting and processing device
CN213162251U