Semi-coke drying system and semi-coke production system

By introducing a diversion component into the semi-coke drying system to direct condensate to a storage tank, the safety risks and environmental pollution caused by condensate accumulation are resolved, and the harmless treatment and resource utilization of condensate are achieved.

CN224018773UActive Publication Date: 2026-03-20SHENMU CALCIUM CALCIUM GRP ENERGY DEV CO LTD
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Patent Information

Application Number
CN202520532917.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-03-20
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

During the semi-coke drying process, water vapor and soot condense as they are discharged through the chimney, forming a water stream containing dissolved phosphorus, sulfur, and other substances. This water accumulates at the bottom of the chimney, leading to safety risks and environmental pollution.

Method used

A semi-coke drying system was designed, including a drying furnace, a dust removal box, a chimney, a diversion component, and a liquid storage tank. The diversion component guides the condensate to the liquid storage tank for storage, preventing water from accumulating at the bottom of the chimney.

Benefits of technology

It effectively solves the safety risks and environmental pollution problems posed by condensate to equipment and personnel, and realizes the harmless treatment and secondary utilization of condensate.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the semi-coke drying system and the semi-coke production system, to-be-dried semi-coke is dried through the drying furnace to obtain dried semi-coke, waste gas generated in the drying furnace is dedusted through the dust removal box, the dedusted waste gas enters the chimney to be discharged, and in the process of discharging the waste gas through the chimney, the waste gas is discharged through the chimney to be discharged through the chimney. When water flow is formed and flows down along the inner wall of the chimney along with condensation of water vapor in the waste gas, the water flow is guided and drained through the drainage assembly, and the water flow is guided into the liquid storage pool to be stored, so that harmless treatment or secondary utilization is facilitated. According to the semi-coke drying system provided by the utility model, the technical problems that in the prior art, when semi-coke drying operation is carried out and water vapor and other smoke dust are discharged through a chimney, condensed water in which substances such as phosphorus and sulfur are dissolved can be generated and converged at the bottom of the chimney, safety risks are caused to personnel and equipment, and environmental pollution is caused are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of semi coke drying, and particularly relates to a semi coke drying system and a semi coke production system. BACKGROUND

[0002] Semi coke, also known as "semi coke", is a coal product obtained by low-temperature carbonization of coal, which has higher fixed carbon content and lower ash content than ordinary coal, as well as high calorific value, low sulfur content and other advantages. These characteristics make semi coke have wide application in many fields such as chemical industry, metallurgy and gas making.

[0003] In semi coke production, the semi coke produced by the semi coke production workshop contains a lot of moisture, so before storage or use, drying operation is needed to reduce the moisture content of the semi coke, and the waste gas containing water vapor and other smoke is discharged through the chimney.

[0004] However, during the discharge of water vapor and other smoke through the chimney, due to the change of temperature, water droplets are often condensed, which will adhere to the inner wall of the chimney and gradually gather and fall to the bottom of the chimney to form a water flow. At the same time, due to the presence of sulfur, phosphorus and other substances in the smoke, they will dissolve in the water flow. If these water flows are left unchecked, they will pose a safety risk to personnel and equipment, and if they are directly discharged, they will also cause environmental pollution. UTILITY MODEL CONTENT

[0005] To solve the technical problem of the background art that when semi coke is dried, water vapor and other smoke discharged through the chimney will produce condensed water containing dissolved phosphorus and sulfur, which will gather at the bottom of the chimney, pose a safety risk to personnel and equipment, and cause environmental pollution, the utility model provides a semi coke drying system and a semi coke production system.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme:

[0007] In a first aspect, the utility model provides a semi coke drying system, which comprises a drying furnace, a dust removal tank, a chimney, a drainage assembly and a liquid storage tank.

[0008] The drying furnace receives semi coke to be dried.

[0009] The dust removal tank is connected to the exhaust port of the drying furnace and the inside of the chimney.

[0010] The drainage assembly is arranged in the chimney and close to the bottom of the chimney.

[0011] The lower side of the drainage assembly is connected to the liquid storage tank.

[0012] The liquid pool is arranged outside the chimney and below the chimney.

[0013] Optionally, the drainage assembly comprises a drainage groove and a conduit.

[0014] The drainage groove is arranged inside the chimney and close to the bottom of the chimney, and the outer edge of the drainage groove is fitted to the inner wall of the chimney.

[0015] The conduit is communicated with the drainage groove and the liquid pool.

[0016] Optionally, the drainage assembly further comprises a plurality of flow guide protrusions or a plurality of flow guide grooves.

[0017] The flow guide protrusions or the flow guide grooves are arranged on the inner wall of the chimney along the flow direction of the flue gas, and each two of them have a spacing therebetween.

[0018] The lower end of each of the flow guide protrusions or the flow guide grooves is close to the drainage groove.

[0019] Optionally, the drainage groove is an inverted circular truncated cone groove, and the conduit is communicated with the bottom of the circular truncated cone groove.

[0020] Optionally, the semi-coke drying system further comprises a spraying assembly, one end of the spraying assembly is communicated with the liquid pool, and the other end of the spraying assembly is communicated with the coal storage shed.

[0021] Optionally, the outer wall of the chimney is further sleeved with a heat insulation layer.

[0022] Optionally, the chimney is provided with an air inlet, the air inlet is arranged higher than the drainage groove, and the air inlet is communicated with the dust removal box.

[0023] In the second aspect, the utility model further provides a semi-coke production system, the semi-coke production system comprises a semi-coke production device and any one of the semi-coke drying systems.

[0024] The utility model has the advantages of:

[0025] The utility model provides a kind of semi coke drying system, the semi coke to be dried is dried by drying furnace and obtains the semi coke after drying, waste gas generated in drying furnace is dedusted by dust removal tank, after dedusting, waste gas is discharged into chimney, in the process of waste gas discharging through chimney, with the condensation of water vapor in waste gas, when water flow forms and flows down along the inner wall of chimney, water flow is guided and drained by drainage assembly, and water flow is introduced into liquid storage pool to be stored, to facilitate harmless treatment or secondary use.The semi coke drying system provided in the utility model solves the technical problems that in the prior art, when semi coke drying operation is carried out, water vapor and other smoke dust are discharged through chimney, condensate water dissolved with phosphorus, sulfur and other substances is gathered at the bottom of chimney, which causes safety risk to personnel and equipment and causes environmental pollution. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is the schematic diagram of the semi coke drying system in the utility model;

[0027] Figure 2 It is a kind of schematic diagram of chimney in the utility model;

[0028] Figure 3 It is another kind of schematic diagram of chimney in the utility model;

[0029] Figure 4 It is the schematic diagram of the semi coke drying system with spraying assembly in the utility model.

[0030] Wherein: 1, drying furnace;2, dust removal tank;3, chimney;31, inlet;4, drainage assembly;41, drainage groove;42, conduit;43, flow guide convex strip;44, flow guide groove;5, liquid storage pool;6, spraying assembly;7, coal storage shed. DETAILED DESCRIPTION

[0031] To make the purpose, technical scheme and advantage of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be clearly and completely described below in conjunction with the drawings in the utility model embodiment, obviously, the described embodiment is only a part of the utility model embodiment, not all embodiments. The description of at least one exemplary embodiment is actually only illustrative, but not as any limitation on the utility model and its application or use. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of the utility model protection.

[0032] It is to be understood that the terms so far as the language goes used in this specification are only for the purpose of describing the specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used in this specification, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprising" and / or "including", when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.

[0033] The relative arrangement of parts and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless otherwise specifically stated. At the same time, it should be clear that the sizes of the various parts shown in the drawings are not drawn in accordance with the actual proportional relationship for the convenience of description. The technology, methods and devices known to those skilled in the related art can not be discussed in detail, but should be considered as part of the specification under appropriate circumstances. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, so further discussion is not needed in subsequent drawings once an item is defined in one drawing.

[0034] In the description of the present application, it should be understood that the orientation words such as "front, rear, upper, lower, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate and imply that the indicated device or element must have a specific orientation or be constructed and operated in a specific orientation, therefore it cannot be understood as a limitation on the scope of protection of the present application: the orientation words "inner, outer" refer to the inner and outer relative to the contour of each component.

[0035] For purposes of the description hereinafter, spatial or directional terms, such as "above", "below", "top", "bottom", "upper", "lower", and the like, can be used where reference is made to one structure or feature in relation to other structures or features. It is to be understood that such spatial and directional terms are in fact intended to encompass different orientations of the device or feature in use or operation in addition to the orientation depicted in the figures. For example, if the device depicted in the figures is inverted, then the description of a structure or feature as "above" or "below" another structure or feature is intended to encompass both orientations of the device or feature. Accordingly, the exemplary term "above" can encompass both an "above" and "below" orientation. The structures can also be oriented in other ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

[0036] In addition, it needs to be explained that the use of the words "first", "second" and the like to define parts is only for the convenience of distinguishing the corresponding parts, and the above words have no special meaning unless otherwise stated, and therefore cannot be understood as limiting the protection scope of the utility model.

[0037] It needs to be explained that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict. The utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0038] In the prior art, after the semi-coke is dried, the drying furnace produces a large amount of waste gas containing smoke and water vapor. During the process of discharging the waste gas through the chimney, the water vapor condenses and forms water flow as the waste gas rises and the temperature decreases. The water flow contains a certain amount of phosphorus, sulfur and other substances. The water flow flows down along the inner wall of the chimney and gathers together. In the long-term use process, it may cause harm to the chimney and other equipment and personnel. If the water flow is discharged, it will also cause pollution to water resources and bring more harm.

[0039] In the first aspect, refer to Figures 1 to 4 , a schematic diagram of a semi-coke drying system is shown, which comprises a drying furnace 1, a dust removal box 2, a chimney 3, a drainage assembly 4 and a liquid storage tank 5. The drying furnace 1 receives semi-coke to be dried. The dust removal box 2 is communicated with the exhaust port of the drying furnace 1 and the inside of the chimney 3. The drainage assembly 4 is arranged in the chimney 3 and is arranged close to the bottom of the chimney 3. The lower side of the drainage assembly 4 is communicated with the liquid storage tank 5. The liquid storage tank 5 is arranged outside the chimney 3 and is lower than the chimney 3.

[0040] In the embodiment, the coking breeze to be dried is dried by the drying furnace 1 to obtain dried coking breeze, the waste gas generated in the drying furnace 1 is dedusted by the dust removal box 2, the dedusted waste gas enters the chimney 3 to be discharged, in the process of discharging the waste gas through the chimney 3, when water flow is formed by condensation of water vapor in the waste gas and flows down along the inner wall of the chimney 3, the water flow is guided by the drainage assembly 4 and is introduced into the liquid storage pool 5 to be stored, so that harmless treatment or secondary utilization is facilitated. The coking breeze drying system provided in the utility model solves the technical problem that, in the prior art, when water vapor and other smoke dust are discharged through a chimney during coking breeze drying operation, condensed water containing dissolved phosphorus, sulfur and other substances is gathered at the bottom of the chimney, which causes safety risks to personnel and equipment and environmental pollution.

[0041] Further, the dried coking breeze obtained after drying by the drying furnace 1 can be stored in a coking breeze storage bin, and it should be noted that how to transfer and store the dried coking breeze produced in the drying furnace 1 is a technical means known to those skilled in the art, and the utility model will not be explained in detail for the sake of brevity.

[0042] Optionally, referring to Figure 2 The drainage assembly 4 in the utility model comprises a drainage groove 41 and a pipe 42; the drainage groove 41 is arranged in the inside of the chimney 3 and is arranged close to the bottom of the chimney 3, and the outer edge of the drainage groove 41 is attached to the inner wall of the chimney 3; the pipe 42 is connected to the drainage groove 41 and the liquid storage pool 5.

[0043] In the embodiment, the drainage assembly 4 comprises the drainage groove 41 and the pipe 42, the drainage groove 41 is attached to the inner wall of the chimney 3, when water flow flows down along the inner wall, the water flow is introduced into the drainage groove 41 to be guided, and the pipe 42 is used to introduce the water flow into the liquid storage pool 5 below the chimney 3 to be collected, so that the water flow is prevented from accumulating at the bottom of the chimney 3 to cause harm.

[0044] It should be noted that the drainage groove 41 and the pipe 42 in the utility model can be made of stainless steel, rubber or other corrosion-resistant materials known to those skilled in the art, and are not limited in the embodiment.

[0045] Optionally, referring to Figure 2 and Figure 3 The drainage assembly 4 in the utility model further comprises a plurality of flow guide protrusions 43 or a plurality of flow guide grooves 44; the plurality of flow guide protrusions 43 or flow guide grooves 44 are arranged on the inner wall of the chimney 3 along the flow direction of the flue gas, and have intervals between each other; the lower ends of the flow guide protrusions 43 or flow guide grooves 44 are close to the drainage groove 41.

[0046] In the embodiment, the drainage assembly 4 further comprises a plurality of guide protrusions 43 or a plurality of guide grooves 44, when the water flow condensed in the exhaust gas flows downward along the inner wall of the chimney 3, the guide protrusions 43 or the guide grooves 44 arranged on the inner wall of the chimney 3 can converge and guide the water flow, provide the convergence and flow rate of the water flow, improve the convergence rate of the water flow into the drainage groove 41, thereby preventing the water flow from remaining in the chimney 3 for too long to cause corrosion and other hazards to the chimney 3.

[0047] Optionally, referring to Figure 2 and Figure 3 , the drainage groove 41 in the utility model is an inverted circular truncated cone groove; the pipe 42 is connected to the bottom of the circular truncated cone groove.

[0048] In the embodiment, the drainage groove 41 is an inverted circular truncated cone groove, when the water flow condensed in the exhaust gas flows downward along the inner wall of the chimney 3, contacts the drainage groove 41 abutting the inner wall of the chimney 3, can quickly flow to the bottom along the sidewall of the circular truncated cone groove, and converges at the bottom, and is introduced into the liquid storage pool 5 through the pipe 42 for collection and storage.

[0049] Further, the angle between the sidewall of the circular truncated cone groove and the horizontal plane can be 30 to 60 degrees, preferably, can be 30 degrees, 45 degrees and 60 degrees, so as to facilitate the water flow to flow down quickly.

[0050] Optionally, referring to Figure 4 , the semi-coking drying system in the utility model further comprises a spraying assembly 6, one end of the spraying assembly 6 is connected to the liquid storage pool 5, and the other end is connected to the coal storage shed 7.

[0051] In the embodiment, the spraying assembly 6 is used to utilize the water flow collected and stored in the liquid storage pool 5 to the coal storage shed 7, to spray the coal in the coal storage shed 7, to prevent dust and reduce temperature, thereby recycling the condensed water generated in the semi-coking drying process, improving the utilization rate of resources and reducing the cost.

[0052] Optionally, the outer wall of the chimney 3 in the utility model further has a heat insulation layer.

[0053] In the embodiment, the heat insulation layer is arranged on the outer wall of the chimney 3, thereby reducing the heat loss rate of the chimney 3, reducing the temperature reduction range of the exhaust gas during the rising of the exhaust gas along the chimney 3, thereby reducing the generation of condensed water.

[0054] Specifically, the heat insulation layer can be selected as a rubber layer.

[0055] Optionally, the chimney 3 in the utility model is provided with an air inlet 31, the air inlet 31 is arranged higher than the drainage groove 41; the air inlet 31 is connected to the dust removal box 2.

[0056] In the embodiment, the air inlet 31 is higher than the drainage groove 41, and the dust removal tank 2 is communicated through the air inlet 31 to send the dust removal waste gas into the chimney 3 for emission.

[0057] In the second aspect, the utility model also provides a semi coke production system, including semi coke production device and above described any kind of semi coke drying system.

[0058] It needs to be explained that the semi coke drying system in the semi coke production system in the embodiment is consistent with the semi coke drying system in the above embodiment, and the beneficial effects and use modes are also the same, which will not be repeated here. In the embodiment, the provided semi coke production system solves the technical problem that when the semi coke drying operation is carried out in the prior art, the condensed water dissolved with phosphorus, sulfur and other substances is generated when water vapor and other smoke dust are discharged through the chimney, and the condensed water is gathered at the bottom of the chimney, which causes safety risks to personnel and equipment and causes environmental pollution.

[0059] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0060] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and its equivalents.

Claims

1. A semi-coke drying system, characterized in that, The semi-coke drying system includes: a drying furnace (1), a dust removal box (2), a chimney (3), a diversion assembly (4), and a liquid storage tank (5); The drying oven (1) receives semi-coke to be dried; The dust collector (2) is connected to the exhaust port of the drying oven (1) and the interior of the chimney (3); The flow diversion component (4) is disposed in the chimney (3) and is disposed near the bottom of the chimney (3); The lower side of the drainage component (4) is connected to the liquid storage tank (5); The liquid storage tank (5) is located outside the chimney (3) and below the chimney (3).

2. The semi-coke drying system according to claim 1, characterized in that, The drainage assembly (4) includes a drainage groove (41) and a conduit (42); The diversion channel (41) is located inside the chimney (3) and near the bottom of the chimney (3), with the outer edge of the diversion channel (41) fitting against the inner wall of the chimney (3). The conduit (42) connects the drainage channel (41) and the liquid storage tank (5).

3. The semi-coke drying system according to claim 2, characterized in that, The drainage component (4) also includes multiple drainage protrusions (43) or multiple drainage grooves (44); The guide strip (43) or the guide groove (44) are both arranged on the inner wall of the chimney (3) along the flow direction of the flue gas, and there is a gap between each pair; The lower ends of the flow guide protrusion (43) or the flow guide groove (44) are close to the flow channel (41).

4. The semi-coke drying system according to claim 2, characterized in that, The drainage groove (41) is an inverted frustum-shaped groove; The conduit (42) connects to the bottom of the frustum-shaped groove.

5. The semi-coke drying system according to claim 2, characterized in that, The semi-coke drying system also includes a spray assembly (6), one end of which is connected to the liquid storage tank (5), and the other end is connected to the coal storage shed (7).

6. The semi-coke drying system according to claim 2, characterized in that, The outer wall of the chimney (3) is also fitted with a heat insulation layer.

7. The semi-coke drying system according to claim 2, characterized in that, An air inlet (31) is provided on the chimney (3), and the air inlet (31) is set higher than the diversion groove (41); The air inlet (31) is connected to the dust collector (2).

8. A semi-coke production system, characterized in that, The semi-coke production system includes a semi-coke production device and a semi-coke drying system as described in any one of claims 1 to 7.