Automatic molding device for domestic ceramic rolling forming mud cake

Abstract

The utility model discloses an automatic molding device for domestic ceramic roll forming mud cakes, which comprises a bottom frame, a hanging column connected to the bottom surface of the head end of the bottom frame, a mud cutting mechanism mounted on the body of the hanging column, a mud cutting line in the mud cutting mechanism matched with mud wiping assemblies, an upper mud wiping assembly and a lower mud wiping assembly respectively mounted on two cross beams of a front frame, and the front frame connected to the top surface of the head end of the bottom frame. The top surface of the tail end of the bottom frame is connected with a rear frame, the top of the rear frame is provided with a lifting air cylinder, the output end of the lifting air cylinder is vertically and downwards connected with a horizontal air cylinder, and the output end of the horizontal air cylinder is connected with a shaping mechanism facing the front frame; the shaping mechanism in the device can be matched with a mud extruding machine to shape a mud cake blank, the blank is cut off by the mud cutting mechanism after being clamped by the clamping assembly, then the blank is overturned to a production line by 90 degrees through the overturning mechanism, and the device has the advantages of being continuous, efficient, high in quality and full-automatic.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic processing equipment technical field, concretely relates to a daily-use ceramic roll forming mud cake automatic shaping device. BACKGROUND

[0002] Daily-use ceramics include bowls, plates, basins, cups and various types of vessels, each type of vessel has various shapes and specifications, and these ceramics with different shapes and sizes are usually processed by a roll forming production line, in the processing process, the cut mud strip is put into a gypsum mold, then conveyed to the bottom of a roll forming machine by a conveyor belt, and roll formed by a high-speed rotating roll head. When processing part of the vessel, roll forming has certain requirements for the shape of the processed mud, which usually needs to shape the formed mud strip in advance, and then put the shaped mud into the corresponding gypsum mold. This step usually involves manually flattening and deforming the mud, using two pieces of size mud or using a mold to shape, which results in a lot of mud burrs, cracks and pores, and the quality of the processed body is difficult to meet the requirements, and the efficiency is low, which is not conducive to large-scale high-quality automatic production line, and a new shaping device is needed to solve the above problems. SUMMARY

[0003] To solve the above problems, the utility model provides a daily-use ceramic roll forming mud cake automatic shaping device, which comprises a bottom frame, a hanging column is connected to the bottom surface of the first end of the bottom frame, a mud cutting mechanism is installed on the column body of the hanging column, the mud cutting line in the mud cutting mechanism cooperates with the mud wiping assembly, the upper and lower mud wiping assemblies are respectively installed on the two cross beams of the front frame, the front frame is connected to the top surface of the first end of the bottom frame, a turnover mechanism is installed on one side of the front frame, the turnover mechanism is connected to the rotating shaft, the rotating shaft is rotatably connected to the bottom surface of the bottom frame at both ends, the shaft body of the rotating shaft is installed with a clamping assembly, the top surface of the tail end of the bottom frame is connected to the rear frame, the top of the rear frame is installed with a lifting cylinder, the output end of the lifting cylinder is vertically downward connected to a horizontal cylinder, the output end of the horizontal cylinder is connected to a shaping mechanism facing the front frame.

[0004] Further, the shaping mechanism comprises a shaping sleeve, the tail end of the shaping sleeve is connected to the output end of the horizontal cylinder, a mud cake mold is embedded in the first end of the shaping sleeve, a shaping cavity is opened in the mud cake mold, the opening at the tail of the shaping cavity cooperates with the head of the ejector rod, the ejector rod is slidably connected to the through hole of the spring seat, the spring built in the spring seat abuts against the disc body of the rod body of the ejector rod, the support rod of the spring seat is connected to the tail of the mud cake mold, the tail control disc of the ejector rod cooperates with the sensor, and the sensor is installed on the shaping sleeve.

[0005] Further, the mud cutting mechanism comprises a mud cutting cylinder, the cylinder body of the mud cutting cylinder is installed on the hanging column, the output end of the mud cutting cylinder is vertically upward connected to a fork frame, and the mud cutting line is tensioned between the two fork arms of the fork frame.

[0006] Further, the mud wiping assembly comprises a mud wiping cylinder, the cylinder body of the mud wiping cylinder is installed on the crossbeam of the front frame, the output end of the mud wiping cylinder is connected with an adapter plate in the direction of the crossbeam, the adapter plate is vertically connected with a mud wiping block, and the notch of the mud wiping block is matched with the mud cutting line.

[0007] Further, the overturning mechanism comprises an overturning cylinder, the end of the overturning cylinder is hingedly connected with a hinged seat on the side of the front frame, the output end of the overturning cylinder is hingedly connected with the upper end of a swing arm in a downward and oblique direction, the lower end of the swing arm is connected with the end of a rotating shaft, limiters are arranged on the two sides of the swing arm body, and the limiters are installed on the mounting plate on the side of the bottom frame.

[0008] Further, the clamping assembly comprises a bidirectional cylinder, the bidirectional cylinder is installed on the shaft body of the rotating shaft, the output end of the bidirectional cylinder is connected with a clamping plate, and the end of the clamping plate is connected with a clamping jaw; when the bidirectional cylinder is contracted, the diameters of the clamping holes formed by the two clamping jaws are matched with the size of the mud cake.

[0009] The utility model has the advantages that the shaping mechanism in the utility model can be moved to butt joint with the output port of the mud extruding machine through the cooperation of the lifting cylinder and the horizontal cylinder, the mud extruding machine stops extruding mud when the mud strip extruded by the mud extruding machine pushes the control disc to below the sensor, at this time, the mud material in the shaping sleeve is extruded into the shape of a mud cake, then the shaping mechanism is withdrawn, the mud cake blank is clamped by the clamping assembly, the mud cake is cut by the mud cutting line, and the mud cake is turned by 90 degrees on the production line by the overturning mechanism. The whole process does not need manual auxiliary operation, has the characteristics of continuity, high efficiency and full automation, and the shaped mud material with high density, smooth surface and accurate weight can be obtained through the shaping mechanism, the mud material is not wasted in the shaping process, and the high-quality automatic equipment production of the shaped product can be ensured. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 It is a schematic view of the oblique side view structure of the utility model;

[0011] Figure 2 It is a schematic view of the oblique side view structure of the utility model;

[0012] Figure 3 It is a schematic view of the structure of the shaping mechanism in the utility model;

[0013] Figure 4 It is Figure 3 It is a local enlarged view of the A area in the utility model;

[0014] Figure 5 It is a schematic view of the structure of the mud cutting mechanism in the utility model;

[0015] Figure 6 It is a schematic view of the structure of the mud wiping assembly in the utility model.

[0016] The reference numerals in the attached drawings are explained as follows: 1. Base frame; 2. Hanging column; 3. Mud cutting line; 4. Front frame; 401. Hinge seat; 5. Rotating shaft; 6. Rear frame; 7. Lifting cylinder; 8. Horizontal cylinder; 9. Shaping sleeve; 10. Mud cake mold; 1001. Shaping cavity; 11. Top rod; 1101. Control panel; 12. Spring seat; 1201. Support rod; 13. Spring; 14. Sensor; 15. Mud cutting cylinder; 16. Fork frame; 17. Mud wiping cylinder; 18. Adapter plate; 19. Mud wiping block; 20. Tilting cylinder; 21. Swing arm; 22. Limiter; 23. Mounting plate; 24. Two-way cylinder; 25. Clamping plate; 26. Gripper. Detailed Implementation

[0017] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] The present invention will be further described below with reference to the accompanying drawings:

[0020] like Figures 1 to 6 As shown, an automatic shaping device for daily-use ceramic rolling and forming mud cakes includes a base frame 1. A hanging column 2 is connected to the bottom surface of the first end of the base frame 1. The cylinder body of the mud-cutting cylinder 15 in the mud-cutting mechanism is installed on the column body of the hanging column 2. The output end of the mud-cutting cylinder 15 is vertically connected to a fork 16, and the mud-cutting line 3 is tensioned between the two fork arms of the fork 16. When the output end of the mud-cutting cylinder 15 reaches the upper and lower stop points, the mud-cutting line 3 cooperates with the upper and lower mud-wiping components respectively. The mud-wiping components include a mud-wiping cylinder 17. The cylinder bodies of the upper and lower mud-wiping cylinders 17 are respectively installed on the upper and lower crossbeams of the front frame 4. The output end of the mud-wiping cylinder 17 is connected to a transition plate 18 towards the crossbeam. The transition plate 18 is vertically connected to a mud-wiping block 19, and the groove of the mud-wiping block 19 cooperates with the mud-cutting line 3.

[0021] In this embodiment, the front frame 4 is connected to the top surface of the first end of the bottom frame 1. A flipping mechanism is installed on one side of the front frame 4. The flipping mechanism includes a flipping cylinder 20. The end of the flipping cylinder 20 is hinged to the hinge seat 401 on the side of the front frame 4. The output end of the flipping cylinder 20 is hinged downwards to the upper end of the swing arm 21. Limiters 22 are provided on both sides of the swing arm 21. The limiters 22 are installed on the mounting plate 23 on the side of the bottom frame 1. The lower end of the swing arm 21 is connected to the end of the rotating shaft 5. The two ends of the rotating shaft 5 are rotatably connected to the bottom surface of the bottom frame 1. The shaft of the rotating shaft 5 is equipped with a bidirectional cylinder 24 in the clamping assembly. The output end of the bidirectional cylinder 24 is connected to the clamping plate 25. The end of the clamping plate 25 is connected to the jaws 26. When the bidirectional cylinder 24 retracts, the diameter of the clamping hole formed by the jaws 26 on both sides matches the size of the mud cake.

[0022] In this embodiment, the top surface of the tail end of the bottom frame 1 is connected to the rear frame 6. The top of the rear frame 6 is equipped with a lifting cylinder 7. The output end of the lifting cylinder 7 is vertically connected to a horizontal cylinder 8. The output end of the horizontal cylinder 8 is connected to the tail end of the shaping sleeve 9 in the shaping mechanism. The head end of the shaping sleeve 9 facing the front frame 4 is embedded with a clay cake mold 10. The clay cake mold 10 has a shaping cavity 1001. The tail opening of the shaping cavity 1001 is matched with the head of the top rod 11. The top rod 11 is slidably connected to the through hole of the spring seat 12. The spring seat 12 has a built-in spring 13 that abuts against the rod body of the top rod 11. The support rod 1201 of the spring seat 12 is connected to the tail of the clay cake mold 10. The control disk 1101 at the tail of the top rod 11 is matched with a sensor 14. The sensor 14 is installed on the shaping sleeve 9.

[0023] The working principle of this utility model is as follows:

[0024] The front frame 4 of this device is connected to a mud extruder, and a transfer turntable is provided below the bottom frame 1. When it is necessary to shape the mud cake, the lifting cylinder 7 lowers the horizontal cylinder 8, and the horizontal cylinder 8 pushes the shaping mechanism to connect with the output port of the mud extruder. The mud extruder is started to extrude mud into the shaping cavity 1001. After the extruded mud fills the shaping cavity 1001, the push rod 11 is pushed to move backward against the elastic force of the spring 13. When the control panel 1101 reaches below the sensor 14, the mud extruder stops extruding mud, the shaping mechanism retracts and moves up to reset, the bidirectional cylinder 24 is activated to retract the two-sided grippers 26 to hold the shaped mud cake, then the mud cutting cylinder 15 drives the mud cutting line 3 to perform a position change between the upper and lower stop points to cut off the mud cake, the flipping cylinder 20 retracts the output end to drive the rotating shaft 5 to rotate 90 degrees, the clamping component releases the mud cake and places it on the transfer turntable, the corresponding mud wiping cylinder 17 is activated to drive the mud wiping block 19 to wipe away the residual material on the mud cutting line 3, the flipping mechanism resets and enters the next shaping cycle.

[0025] The shaping mechanism in this device can work with the mud extruder to shape mud cake blanks. After the blanks are clamped by the clamping components, they are cut off by the mud cutting mechanism and then flipped 90 degrees by the flipping mechanism onto the production line. It features continuous, high-efficiency and fully automatic operation.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automatic shaping device for daily-use ceramic rolling and forming clay cakes, comprising a base frame (1), characterized in that: The bottom surface of the first end of the bottom frame (1) is connected to the hanging column (2). The column body of the hanging column (2) is equipped with a mud cutting mechanism. The mud cutting line (3) in the mud cutting mechanism is in cooperation with the mud wiping assembly. The upper and lower mud wiping assemblies are respectively installed on the two crossbeams of the front frame (4). The front frame (4) is connected to the top surface of the first end of the bottom frame (1). A flipping mechanism is installed on one side of the front frame (4). The flipping mechanism is connected to the rotating shaft (5). The two ends of the rotating shaft (5) are rotatably connected to the bottom surface of the bottom frame (1). A clamping assembly is installed on the shaft body of the rotating shaft (5). The top surface of the tail end of the bottom frame (1) is connected to the rear frame (6). A lifting cylinder (7) is installed on the top of the rear frame (6). The output end of the lifting cylinder (7) is vertically connected to the horizontal cylinder (8). The output end of the horizontal cylinder (8) is connected to the shaping mechanism facing the front frame (4).

2. The automatic shaping device for daily-use ceramic rolling and forming clay cakes according to claim 1, characterized in that: The shaping mechanism includes a shaping sleeve (9), the tail end of which is connected to the output end of a horizontal cylinder (8), the head end of which is embedded in a clay mold (10), the clay mold (10) has a shaping cavity (1001) inside, the tail opening of the shaping cavity (1001) is engaged with the head of a push rod (11), the push rod (11) is slidably connected to the through hole of a spring seat (12), the spring seat (12) has a built-in spring (13) that abuts against the rod body of the push rod (11), the support rod (1201) of the spring seat (12) is connected to the tail end of the clay mold (10), the control panel (1101) at the tail end of the push rod (11) is engaged with a sensor (14), and the sensor (14) is installed on the shaping sleeve (9).

3. The automatic shaping device for daily-use ceramic rolling and forming clay cakes according to claim 1, characterized in that: The mud-cutting mechanism includes a mud-cutting cylinder (15), the cylinder body of which is mounted on a hanging column (2), and the output end of the mud-cutting cylinder (15) is vertically connected to a fork (16), with the mud-cutting line (3) tensioned between the two fork arms of the fork (16).

4. The automatic shaping device for daily-use ceramic rolling and forming clay cakes according to claim 1, characterized in that: The mud-wiping assembly includes a mud-wiping cylinder (17), the body of which is mounted on the crossbeam of the front frame (4), the output end of which is connected to the adapter plate (18) in the direction of the crossbeam, the adapter plate (18) is vertically connected to the mud-wiping block (19), and the groove of the mud-wiping block (19) is matched with the mud-cutting line (3).

5. The automatic shaping device for daily-use ceramic rolling and forming clay cakes according to claim 1, characterized in that: The flipping mechanism includes a flipping cylinder (20), the end of which is hinged to the side hinge seat (401) of the front frame (4), the output end of which is hinged downward to the upper end of the swing arm (21), the lower end of which is connected to the end of the rotating shaft (5), and the swing arm (21) is provided with limiters (22) on both sides of the arm body, and the limiters (22) are installed on the mounting plate (23) on the side of the bottom frame (1).

6. The automatic shaping device for daily-use ceramic rolling and forming clay cakes according to claim 1, characterized in that: The clamping assembly includes a bidirectional cylinder (24), which is mounted on the shaft of the rotating shaft (5). The output end of the bidirectional cylinder (24) is connected to the clamping plate (25), and the end of the clamping plate (25) is connected to the jaws (26). When the bidirectional cylinder (24) retracts, the diameter of the clamping hole formed by the jaws (26) on both sides matches the size of the mud cake.

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