Discharging device used after cheese dyeing

By designing an unloading device after dyeing the yarn package, automated unloading and transfer were achieved, solving the problem of low unloading efficiency of yarn packages in the existing technology and improving production efficiency and stability.

CN224212139UActive Publication Date: 2026-05-08FOSHAN SANSHUI LIANRUN DYEING & FINISHING CO LTD
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Patent Information

Application Number
CN202520886681.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-05-08
Estimated Expiration
2035-05-07

AI Technical Summary

Technical Problem

In the existing technology, there is a lack of a dedicated unloading device after dyeing the yarn package, which leads to a messy workshop, high manual labor intensity, and low efficiency as unloading a single dyeing cage requires multiple people to work together.

Method used

A device for unloading dyed yarn packages was designed, including components such as an unloading machine, a platform, a yarn rack, an unloading plate, and a transfer device. The device achieves automated unloading and transfer by connecting cylinders and transfer motors, and combines a reset frame and a snap-fit ​​device to ensure stability and convenience.

Benefits of technology

It improves the stability and convenience of unloading yarn packages, reduces manpower consumption, increases production efficiency, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dyed cheese unloading device which comprises an unloading machine, the unloading machine comprises a pedestal, the pedestal is provided with a fixing device, a creel and a yarn bearing column, the creel is provided with an unloading plate, the unloading plate is provided with an unloading hole and an unloading protrusion, the unloading plate is provided with a connecting rod, the connecting rod is symmetrically provided with connecting grooves, and the connecting grooves are connected with the fixing device. The discharging machine further comprises a transferring device and a connecting air cylinder, a connecting sleeve is arranged at the output end of the connecting air cylinder, a connecting hole is formed in the connecting sleeve, the creel is installed on the pedestal, the connecting air cylinder is connected with the discharging plate through the connecting rod and the connecting sleeve, and the discharging plate is connected with the transferring device. The connecting rod and the unloading plate are driven by the connecting air cylinder to move upwards, cheese on the cheese bearing column can be conveniently unloaded through the unloading hole in the unloading plate and the unloading protrusion in the unloading hole, the unloading effect and stability are improved, gauze is transferred through the transfer device, the unloading convenience is improved, and manpower consumption is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of packaged yarn production technology, and more specifically, it relates to a discharge device for dyed packaged yarn. Background Technology

[0002] Packaged yarn refers to yarn packaged in a cylindrical (tubular) shape by winding it around a paper or plastic tube. It is named for its resemblance to a "tube". Dyeing packaged yarn is an important process in the textile industry, and the unloading process after dyeing directly affects production efficiency and yarn quality.

[0003] The cylindrical white yarn is wound into cones and needs to be dyed to the desired color. Whether it is cylindrical or conical, the yarn cones need to be loaded one by one into the yarn rack when dyeing. After the yarn rack is full, it is put into the dyeing machine for dyeing. After dyeing, the yarn cones need to be unloaded from the yarn rack. However, there is no special unloading device in the current production, which makes the workshop more messy. The traditional manual unloading method is labor-intensive. Unloading a single dyeing cage requires 2-3 workers to work together for 20-30 minutes. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, this utility model provides a discharge device for dyed yarn packages to solve the technical problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a unloading device for dyed yarn packages, comprising an unloading machine, the unloading machine comprising a base, a fixing device and a yarn frame on the base, a yarn-bearing column circumferentially provided on the yarn frame, an unloading plate on the yarn frame, an unloading hole on the unloading plate, an unloading protrusion circumferentially provided on the unloading hole, a connecting rod on the unloading plate, symmetrically provided connecting grooves on the connecting rod, a connecting spring and a connecting block on the connecting groove, the unloading machine further comprising a transfer device, a connecting cylinder on the transfer device, a connecting sleeve at the output end of the connecting cylinder, and a connecting hole for cooperating with the connecting block on the connecting sleeve.

[0008] The present invention is further configured such that a reset frame is provided on the connecting sleeve, a reset plate is provided on the reset frame, and a reset spring is provided between the reset plate and the reset frame. The cooperation between the reset frame and the reset plate facilitates the disassembly of the connecting rod and the connecting sleeve, and the reset spring facilitates the movement and reset of the reset plate.

[0009] The present invention is further configured such that the fixing device includes a fixing block, the fixing block is disposed at the bottom of the yarn frame, and the base is provided with a fixing groove that cooperates with the fixing block, so as to facilitate the fixed installation of the yarn frame and the base.

[0010] The present invention is further configured such that the two sides of the fixing groove are provided with snap-fit ​​grooves, the snap-fit ​​grooves are provided with snap-fit ​​posts, and the snap-fit ​​posts and snap-fit ​​grooves are provided with snap-fit ​​springs, so that the snap-fit ​​posts have a continuous and stable elastic force pointing towards the fixing block.

[0011] The present invention is further configured such that the base is provided with a movable groove, the movable groove is provided with a movable plate, and a movable rope is provided between the movable plate and the locking post to facilitate adjustment of the position of the locking post.

[0012] The present invention is further configured such that an electromagnet is provided in the moving groove and a permanent magnet is provided at the bottom of the moving plate, so as to facilitate the adjustment of the position of the moving plate.

[0013] The present invention is further configured such that the transfer device includes a transfer frame, a transfer block is slidably disposed on the transfer frame, and a connecting cylinder is disposed on the transfer block, the position of the connecting cylinder is adjusted by the movement of the transfer block within a movable range.

[0014] The present invention is further configured such that the transfer frame is provided with a transfer motor, the motor shaft of the transfer motor is provided with a transfer screw, the transfer screw is threadedly connected to the transfer block, and the transfer motor drives the rotating screw to rotate, thereby driving the transfer block to move.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a discharge device for dyed yarn packages, which has the following beneficial effects:

[0017] 1. The yarn frame is installed on the base. The connecting cylinder drives the connecting rod and the unloading plate to move upward. The unloading hole on the unloading plate and the unloading protrusion inside the unloading hole facilitate the unloading of the yarn on the yarn support column, which improves the unloading effect and stability. The yarn is transferred by the transfer device, which improves the convenience of unloading and reduces the labor consumption.

[0018] 2. The connecting rod is equipped with a snap-fit ​​spring and snap-fit ​​post to facilitate connection with the connecting hole on the connecting sleeve, thereby facilitating the connection between the connecting cylinder and the unloading plate. The reset frame, reset plate and reset spring are provided to facilitate the disassembly of the connecting rod and connecting spring, enabling the installation and disassembly of the unloading plate.

[0019] 3. The combination of snap-fit ​​posts and fixing blocks facilitates the connection of fixing slots and fixing blocks, thereby connecting the platform and yarn frame, preventing the yarn frame from leaving the platform and affecting the unloading effect when the unloading plate moves upward to unload material. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a discharge device for dyed yarn in this utility model;

[0021] Figure 2 This is a cross-sectional view of the unloading plate in this utility model;

[0022] Figure 3 This is a cross-sectional view of the connecting rod and connecting sleeve in this utility model;

[0023] Figure 4 This is a schematic diagram of the overall structure of the transfer device of this utility model;

[0024] Figure 5 This is a cross-sectional view of the platform structure of this utility model.

[0025] In the diagram: 1. Unloading machine; 2. Base; 3. Yarn frame; 4. Yarn support column; 5. Unloading plate; 6. Unloading hole; 7. Unloading protrusion; 8. Connecting rod; 9. Connecting groove; 10. Connecting spring; 11. Connecting block; 12. Connecting cylinder; 13. Connecting sleeve; 14. Connecting hole; 15. Reset frame; 16. Reset plate; 17. Reset spring; 18. Fixing block; 19. Fixing groove; 20. Snap-fit ​​groove; 21. Snap-fit ​​column; 22. Snap-fit ​​spring; 23. Moving groove; 24. Moving plate; 25. Moving rope; 26. Electromagnet; 27. Permanent magnet; 28. Transfer frame; 29. ​​Transfer block; 30. Transfer motor; 31. Transfer screw. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figures 1-5 A device for unloading dyed yarn packages includes an unloading machine 1. The unloading machine 1 includes a base 2, on which a fixing device and a yarn frame 3 are provided. The yarn frame 3 has yarn-supporting columns 4 arranged around its circumference. The yarn frame 3 has an unloading plate 5, on which unloading holes 6 are provided. The unloading holes 6 have unloading protrusions 7 arranged around their circumference. The unloading plate 5 has a connecting rod 8, on which connecting grooves 9 are symmetrically arranged. The connecting grooves 9 have connecting springs 10 and connecting blocks 11. The unloading machine 1 also includes a transfer device, on which a connecting cylinder 12 is provided. The output end of the connecting cylinder 12... A connecting sleeve 13 is provided, and a connecting hole 14 is provided on the connecting sleeve 13 to cooperate with the connecting block 11. A reset frame 15 is provided on the connecting sleeve 13, and a reset plate 16 is provided on the reset frame 15. A reset spring 17 is provided between the reset plate 16 and the reset frame 15. The transport device includes a transport frame 28, and a transport block 29 is slidably provided on the transport frame 28. A connecting cylinder 12 is provided on the transport block 29. A transport motor 30 is provided on the transport frame 28, and a transport screw 31 is provided on the motor shaft of the transport motor 30. The transport screw 31 is threadedly connected to the transport block 29.

[0030] In this embodiment, when dyeing the yarn package, the unloading plate 5 is pre-installed on the yarn frame 3. After dyeing, the yarn frame 3 is installed on the base 2 using a fixing device. The connecting cylinder 12 is activated, causing the connecting sleeve 13 to move downwards. The connecting sleeve 13 is inserted into the connecting rod 8, and the connecting sleeve 13 presses against the connecting block 11 and the connecting spring 10, causing the connecting block 11 to extend into the connecting groove 9. When the connecting block 11 is aligned with the connecting hole 14, the connecting block 11 extends into the connecting hole 14 under the elastic force of the connecting spring 10, fixing the position of the connecting rod 8 and the connecting sleeve 13. As the connecting cylinder 12 retracts, it drives the connecting rod 8 and the unloading plate 5 to move downwards. The unloading plate 5 moves upward and moves stably on the yarn-bearing column 4 through the unloading hole 6 and the unloading protrusion 7, causing the yarn on the yarn-bearing column 4 to move upward and fall off. The transfer device is set on the wall of the production workshop. Then the transfer motor 30 is started, and the transfer motor 30 drives the transfer screw 31 to rotate, which in turn drives the transfer block 29 to move within the transfer frame 28, moving the position of the yarn to facilitate unloading. When disassembling the connecting rod 8 and the connecting sleeve 13, the reset plate 16 is pressed. The reset plate 16 squeezes the reset spring 17 and the connecting block 11, so that the connecting block 11 extends into the connecting groove 9, and the connecting sleeve 13 can be removed. The connecting rod 8 and the unloading plate 5 are then moved to the yarn collection device for collection.

[0031] Please see Figure 5As one embodiment of the fixing device: The fixing device includes a fixing block 18, which is set at the bottom of the yarn frame 3. The base 2 is provided with a fixing groove 19 that cooperates with the fixing block 18. The fixing groove 19 is provided with snap-fit ​​grooves 20 on both sides. The snap-fit ​​groove 20 is provided with snap-fit ​​post 21 in the snap-fit ​​groove 20. The snap-fit ​​post 21 is provided with snap-fit ​​spring 22 between the snap-fit ​​post 21 and the snap-fit ​​groove 20. The base 2 is provided with a moving groove 23. The moving groove 23 is provided with a moving plate 24. The moving plate 24 is provided with a moving rope 25 between the moving plate 24 and the snap-fit ​​post 21. The moving groove 23 is provided with an electromagnet 26. The bottom of the moving plate 24 is provided with a permanent magnet 27.

[0032] More specifically, when fixing the yarn frame 3, the fixing block 18 is positioned and installed in the fixing groove 19. The fixing block 18 presses the locking post 21 and the locking spring 22 to both sides. When the hole on the fixing block 18 is aligned with the locking post 21, the locking post 21 extends into the hole on the fixing block 18 under the elastic force of the locking spring 22, fixing the position of the fixing block 18. This prevents the yarn frame 3 from leaving the platform 2 when the unloading plate 5 moves upward to unload, thus affecting the unloading effect. Subsequently, during disassembly... When the yarn frame 3 is in operation, the electromagnet 26 is energized, which generates magnetism and attracts the permanent magnet 27. The permanent magnet 27 drives the moving plate 24 to move within the moving groove 23. The moving plate 24 pulls the moving rope 25, which moves the locking post 21 towards the locking groove 20 to compress the locking spring 22. After the locking post 21 leaves the hole on the fixing block 18, it is easy to disassemble the fixing block 18 and the yarn frame 3. When the electromagnet 26 is de-energized, the locking post 21 returns to its original position under the elastic force of the locking spring 22.

[0033] In summary, during the use or operation of the overall equipment: when dyeing the yarn package, the unloading plate 5 is pre-installed on the yarn frame 3. After dyeing, the yarn frame 3 is installed on the base 2 using the fixing device. The connecting cylinder 12 is activated, causing the connecting sleeve 13 to move downwards. The connecting sleeve 13 is inserted into the connecting rod 8, and the connecting sleeve 13 presses against the connecting block 11 and the connecting spring 10, causing the connecting block 11 to extend into the connecting groove 9. When the connecting block 11 is aligned with the connecting hole 14, the connecting block 11 extends into the connecting hole 14 under the elastic force of the connecting spring 10, fixing the position of the connecting rod 8 and the connecting sleeve 13. As the connecting cylinder 12 retracts, it drives the connecting rod 8 and... The unloading plate 5 moves upward and moves stably on the yarn-bearing column 4 through the unloading hole 6 and the unloading protrusion 7, causing the yarn on the yarn-bearing column 4 to move upward and fall off. The transfer device is set on the wall of the production workshop. Then the transfer motor 30 is started, and the transfer motor 30 drives the transfer screw 31 to rotate, which in turn drives the transfer block 29 to move within the transfer frame 28, moving the position of the yarn to facilitate unloading. When disassembling the connecting rod 8 and the connecting sleeve 13, the reset plate 16 is pressed. The reset plate 16 squeezes the reset spring 17 and the connecting block 11, so that the connecting block 11 extends into the connecting groove 9, and the connecting sleeve 13 can be removed. The connecting rod 8 and the unloading plate 5 are then moved to the yarn collection device for collection.

[0034] When fixing the yarn frame 3, the fixing block 18 is positioned and installed in the fixing groove 19. The fixing block 18 presses the locking post 21 and the locking spring 22 to both sides. When the hole on the fixing block 18 is aligned with the locking post 21, the locking post 21 extends into the hole on the fixing block 18 under the elastic force of the locking spring 22, fixing the position of the fixing block 18. This prevents the yarn frame 3 from leaving the platform 2 when the unloading plate 5 moves upward to unload, thus affecting the unloading effect. Then, the yarn frame 3 is disassembled. When the electromagnet 26 is energized, it generates magnetism that attracts the permanent magnet 27. The permanent magnet 27 drives the moving plate 24 to move within the moving groove 23. The moving plate 24 pulls the moving rope 25, which in turn moves the locking post 21 towards the locking groove 20 to compress the locking spring 22. After the locking post 21 leaves the hole on the fixing block 18, it is easy to disassemble the fixing block 18 and the yarn frame 3. When the electromagnet 26 is de-energized, the locking post 21 returns to its original position under the elastic force of the locking spring 22.

[0035] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0036] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

[0037] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, and their electrical connection relationships and specific circuit structures will not be elaborated here.

[0038] Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies, and this utility model will not elaborate on them.

Claims

1. A device for unloading dyed yarn packages, comprising an unloading machine (1), characterized in that: The unloading machine (1) includes a base (2), a fixing device and a yarn frame (3) are provided on the base (2), a yarn support column (4) is provided around the yarn frame (3), an unloading plate (5) is provided on the yarn frame (3), an unloading hole (6) is provided on the unloading plate (5), an unloading protrusion (7) is provided around the unloading hole (6), a connecting rod (8) is provided on the unloading plate (5), a connecting groove (9) is symmetrically provided on the connecting rod (8), a connecting spring (10) and a connecting block (11) are provided on the connecting groove (9), and the unloading machine (1) also includes a transfer device, a connecting cylinder (12) is provided on the transfer device, a connecting sleeve (13) is provided at the output end of the connecting cylinder (12), and a connecting hole (14) is provided on the connecting sleeve (13) to cooperate with the connecting block (11).

2. The unloading device for dyed yarn packages according to claim 1, characterized in that: The connecting sleeve (13) is provided with a reset frame (15), the reset frame (15) is provided with a reset plate (16), and a reset spring (17) is provided between the reset plate (16) and the reset frame (15).

3. The unloading device for dyed yarn packages according to claim 1, characterized in that: The fixing device includes a fixing block (18), which is located at the bottom of the yarn frame (3), and the base (2) is provided with a fixing groove (19) that cooperates with the fixing block (18).

4. The unloading device for dyed yarn packages according to claim 3, characterized in that: The fixing groove (19) has snap-fit ​​grooves (20) on both sides, snap-fit ​​posts (21) are provided in the snap-fit ​​grooves (20), and snap-fit ​​springs (22) are provided between the snap-fit ​​posts (21) and the snap-fit ​​grooves (20).

5. The unloading device for dyed yarn packages according to claim 4, characterized in that: The platform (2) is provided with a movable groove (23), a movable plate (24) is provided in the movable groove (23), and a movable rope (25) is provided between the movable plate (24) and the snap-fit ​​post (21).

6. The unloading device for dyed yarn packages according to claim 5, characterized in that: The moving slot (23) is equipped with an electromagnet (26), and the bottom of the moving plate (24) is equipped with a permanent magnet (27).

7. The unloading device for dyed yarn packages according to claim 1, characterized in that: The transfer device includes a transfer frame (28), on which a transfer block (29) is slidably provided, and the connecting cylinder (12) is disposed on the transfer block (29).

8. The unloading device for dyed yarn packages according to claim 7, characterized in that: The transfer frame (28) is equipped with a transfer motor (30), and the motor shaft of the transfer motor (30) is equipped with a transfer screw (31), which is threadedly connected to the transfer block (29).