Adjustable thin-wall plate rolling machine
By introducing a guide plate cleaning assembly and a plate cleaning section into the thin-walled plate rolling machine, the problems of insufficient flexibility and inconvenient cleaning of the guide mechanism are solved, achieving efficient processing and cleaning of thin plate materials and improving processing accuracy and efficiency.
Patent Information
- Application Number
- CN202423154135.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Traditional thin-walled plate rolling machines have simple guiding mechanisms that lack flexibility and adjustability, which makes it easy for metal sheets to deviate or get stuck during processing, affecting processing accuracy and efficiency. At the same time, cleaning work increases production costs.
An adjustable thin-walled plate rolling machine was designed, comprising a guide plate cleaning assembly and a plate cleaning section. It employs components such as a support platform, conveying rollers, cylinders, telescopic rods, motors, adjusting threaded rods, and cleaning brushes to achieve flexible movement of the guide rollers and comprehensive cleaning of thin plate materials.
It enhances the versatility and flexibility of plate rolling machines, improves processing efficiency, ensures smooth conveying and cleaning of thin plate materials, and reduces environmental pollution and production costs.
Smart Images
Figure CN224237977U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-tech service technology, specifically an adjustable thin-walled plate rolling machine. Background Technology
[0002] A plate rolling machine is a device that uses work rollers to bend and shape sheet metal. It can form parts of different shapes such as cylindrical and conical parts, and is a very important type of processing equipment. The working principle of a plate rolling machine is to use external forces such as hydraulic pressure and mechanical force to move the work rollers, thereby bending or rolling the sheet metal into shape. Plate rolling machines vary in type depending on their application. They are classified into three-roll plate rolling machines and four-roll plate rolling machines based on the number of rollers. Thin-walled sheet metal is widely used in many fields such as aerospace, automobile manufacturing, and electronics, so the demand for thin-walled plate rolling machines is increasing day by day.
[0003] In the metal processing industry, thin-walled plate rolling machines are commonly used equipment for bending, rolling, and other processing of metal sheets to meet the shape and size requirements of metal components in various fields. However, traditional thin-walled plate rolling machines have some problems in use. The guiding mechanism of traditional thin-walled plate rolling machines is simply designed and lacks sufficient flexibility and adjustability, which causes the metal sheet to easily deviate or jam at the guiding part during processing, thus affecting processing accuracy and efficiency. At the same time, traditional plate rolling machines require special cleaning work in subsequent processes to remove oil stains, impurities, etc. from the surface of the sheet after rolling, which increases production costs and leads to a longer processing cycle. Therefore, it is necessary to design an adjustable thin-walled plate rolling machine. Utility Model Content
[0004] The purpose of this invention is to provide an adjustable thin-walled plate rolling machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable thin-walled plate rolling machine, comprising a plate rolling machine body, a support frame fixedly installed on the top of the plate rolling machine body, a control box provided on one side of the plate rolling machine body, and a protective shell fixedly installed on the outer wall of the support frame; a guide plate rolling and cleaning assembly, the guide plate rolling and cleaning assembly being disposed above the plate rolling machine body and inside the support frame; the guide plate rolling and cleaning assembly comprising: a guide part, the guide part being disposed above the plate rolling machine body; and a plate rolling and cleaning part, the plate rolling and cleaning part being disposed above the plate rolling machine body and inside the support frame, and the plate rolling and cleaning part being disposed on one side of the guide part.
[0006] Preferably, the guiding part includes: a support platform, which is fixedly installed on the top of the plate rolling machine body; the top of the support platform is provided with an installation groove, and conveying rollers are fixedly installed at equal intervals on the inner wall of the installation groove; a connecting frame is fixedly installed on the outer wall of the support platform, and there are two sets of such frames; a top plate is fixedly installed on the inner wall of the connecting frame, and a sliding hole is provided on the top of the top plate, and there are two sets of such holes.
[0007] Preferably, a sliding rod is fixedly installed on the inner wall of the sliding hole, and a sliding block is movably sleeved on the outer wall of the sliding rod. The sliding block is slidably connected to the sliding hole, and a limiting plate is fixedly installed at the bottom of the sliding block, and the limiting plate is positioned above the conveying roller.
[0008] Preferably, the inner wall of the limiting plate is provided with an installation groove, and guide rollers are fixedly installed at equal intervals on the top of the inner wall of the installation groove. A cylinder is fixedly installed on the top of the top, and a telescopic rod is fixedly connected to the connecting end of the cylinder. The other end of the telescopic rod is fixedly installed on the outer wall of the sliding block.
[0009] Preferably, the plate rolling cleaning section includes: a drive mechanism, which is fixedly installed inside the protective shell; a support plate, which is fixedly installed on the top of the plate rolling machine body, and there are two sets of support plates; a lower roller is provided on one side of the drive mechanism, and the lower roller is located inside the support frame; a disassembly support plate is provided above the lower roller, and the disassembly support plate is located on the top of the support frame via a rotating shaft; and a sliding groove is provided on the inner side wall of the disassembly support plate.
[0010] Preferably, a motor is fixedly installed on the top of the disassembly support plate, and an adjusting threaded rod is provided at the output end of the motor. The adjusting threaded rod is located inside the slide groove, and a locking moving block is movably sleeved on the outer wall of the adjusting threaded rod. An upper roller is provided inside the locking moving block and is located above the lower roller.
[0011] Preferably, a second motor is fixedly installed on the outer wall of the support plate via a connecting plate. The output end of the second motor is provided with a rotating wheel, which is disposed between the support plates. A cleaning brush is movably sleeved on the outer wall of the rotating wheel.
[0012] Preferably, a collection box is provided below the cleaning brush, and the collection box is fixedly installed on the top of the plate rolling machine body. The top of the collection box has a collection hole, and the rear side of the collection box is provided with a hinged door. A cleaning handle is fixedly installed on the outer wall of the door.
[0013] This utility model provides an adjustable thin-walled plate rolling machine. It has the following beneficial effects:
[0014] (1) This utility model is equipped with a support platform and conveying rollers, which enables the thin plate material to be conveyed smoothly and continuously. With the help of cylinders and telescopic rods, the limiting plate and the guide rollers on it can be moved horizontally as needed to adapt to thin plate materials of different specifications, thereby enhancing the versatility and flexibility of the plate rolling machine and achieving the effect of improving plate rolling efficiency.
[0015] (2) This utility model is equipped with a motor to drive the adjusting threaded rod and the engaging moving block, so that the upper roller can move up and down as needed to adapt to thin plate materials of different thicknesses or specifications. With the motor driving the rotating wheel and the cleaning brush on it, the rolled thin plate material can be thoroughly cleaned to remove surface oil, dust and other impurities. At the same time, the collection box and collection hole can conveniently collect the waste generated during the cleaning process, avoid environmental pollution, facilitate subsequent processing and cleaning, and achieve the effect of improving product quality. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a top view of the structure of an adjustable thin-walled plate rolling machine according to this utility model;
[0018] Figure 3 This is a side view of the structure of the plate rolling section of an adjustable thin-walled plate rolling machine according to this utility model;
[0019] Figure 4 This is a side view of the structure of the guide section of an adjustable thin-walled plate rolling machine according to the present invention.
[0020] In the diagram: 1. Plate rolling machine body; 2. Support frame; 3. Control box; 4. Protective shell; 5. Guide plate cleaning assembly; 51. Guide part; 511. Support platform; 512. Conveyor roller; 513. Connecting frame; 514. Sliding hole; 515. Sliding rod; 516. Sliding block; 517. Limit plate; 518. Guide roller; 519. Cylinder; 5110. Telescopic rod; 52. Plate rolling cleaning part; 521. Drive mechanism; 522. Lower roller; 523. Disassembly support plate; 524. Slide groove; 525. Motor; 526. Adjusting threaded rod; 527. Engaging moving block; 528. Upper roller; 529. Support plate; 5210. Motor II; 5211. Rotating wheel; 5212. Cleaning brush; 5213. Collection box; 5214. Collection hole; 5215. Opening and closing door; 5216. Cleaning handle. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0023] Example 1:
[0024] A preferred embodiment of the adjustable thin-walled plate rolling machine provided by this utility model is, for example... Figures 1-4 As shown: An adjustable thin-walled plate rolling machine includes a plate rolling machine body 1, a support frame 2 fixedly installed on the top of the plate rolling machine body 1, a control box 3 provided on one side of the plate rolling machine body 1, and a protective shell 4 fixedly installed on the outer wall of the support frame 2; a guide plate cleaning assembly 5, which is located above the plate rolling machine body 1 and inside the support frame 2; the guide plate cleaning assembly 5 includes: a guide part 51, which is located above the plate rolling machine body 1; and a plate cleaning part 52, which is located above the plate rolling machine body 1 and inside the support frame 2, and the plate cleaning part 52 is located on one side of the guide part 51.
[0025] The guide part 51 includes: a support platform 511, which is fixedly installed on the top of the plate rolling machine body 1; the top of the support platform 511 is provided with an installation groove, and the inner wall of the installation groove is uniformly and evenly fixedly installed with conveying rollers 512; the outer wall of the support platform 511 is fixedly installed with a connecting frame 513, and there are two sets of the connecting frame 513; the inner wall of the connecting frame 513 is fixedly installed with a top plate, and the top of the top plate is provided with sliding holes 514, and there are two sets of the top plate.
[0026] A slide rod 515 is fixedly installed on the inner wall of the slide hole 514. A sliding block 516 is movably sleeved on the outer wall of the slide rod 515. The sliding block 516 is slidably connected to the slide hole 514. A limiting plate 517 is fixedly installed at the bottom of the sliding block 516. The limiting plate 517 is located above the conveying roller 512.
[0027] The inner wall of the limiting plate 517 is provided with an installation groove, and guide rollers 518 are fixedly installed at equal intervals on the top of the inner wall of the installation groove. A cylinder 519 is fixedly installed on the top of the top. A telescopic rod 5110 is fixedly connected to the connecting end of the cylinder 519, and the other end of the telescopic rod 5110 is fixedly installed on the outer wall of the sliding block 516.
[0028] Furthermore, this embodiment, by providing a support platform 511 and conveying rollers 512, enables the thin plate material to be conveyed smoothly and continuously. In conjunction with the cylinder 519 and the telescopic rod 5110, the limiting plate 517 and the guide rollers 518 on it can be moved horizontally as needed to adapt to thin plate materials of different specifications, thereby enhancing the versatility and flexibility of the plate rolling machine.
[0029] Example 2:
[0030] Based on Embodiment 1, a preferred embodiment of the adjustable thin-walled plate rolling machine provided by this utility model is, for example... Figures 1-4 As shown: the plate rolling cleaning part 52 includes: a drive mechanism 521, which is fixedly installed inside the protective shell 4; a support plate 529, which is fixedly installed on the top of the plate rolling machine body 1, and there are two sets of support plates 529; a lower roller 522 is provided on one side of the drive mechanism 521, and the lower roller 522 is located inside the support frame 2. A disassembly support plate 523 is provided above the lower roller 522, and the disassembly support plate 523 is located on the top of the support frame 2 through a rotating shaft. A sliding groove 524 is provided on the inner side wall of the disassembly support plate 523.
[0031] A motor 525 is fixedly installed on the top of the disassembly support plate 523. An adjusting threaded rod 526 is provided at the output end of the motor 525. The adjusting threaded rod 526 is located inside the slide groove 524. A locking moving block 527 is movably sleeved on the outer wall of the adjusting threaded rod 526. An upper roller 528 is provided inside the locking moving block 527. The upper roller 528 is located above the lower roller 522.
[0032] A second motor 5210 is fixedly installed on the outer wall of the support plate 529 via a connecting plate. A rotating wheel 5211 is provided at the output end of the second motor 5210, and the rotating wheel 5211 is located between the support plates 529. A cleaning brush 5212 is movably sleeved on the outer wall of the rotating wheel 5211.
[0033] A collection box 5213 is provided below the cleaning brush 5212, and the collection box 5213 is fixedly installed on the top of the plate rolling machine body 1. A collection hole 5214 is provided on the top of the collection box 5213. A switch door 5215 is provided on the rear side of the collection box 5213 by hinge. A cleaning handle 5216 is fixedly installed on the outer wall of the switch door 5215.
[0034] Furthermore, this embodiment includes a motor 525 that drives the adjusting threaded rod 526 and the engaging moving block 527, allowing the upper roller 528 to move up and down as needed to accommodate thin sheet materials of different thicknesses or specifications. In conjunction with the second motor 5210 driving the rotating wheel 5211 and its cleaning brush 5212, the rolled thin sheet material can be thoroughly cleaned to remove surface oil, dust, and other impurities. At the same time, the collection box 5213 and collection hole 5214 can conveniently collect the waste generated during the cleaning process, avoiding environmental pollution and facilitating subsequent processing and cleaning.
[0035] In use, firstly, the thin sheet material to be rolled is conveyed to the guide section by the conveying roller 512. Then, the cylinder 519 is activated, driving the sliding block 516 through the telescopic rod 5110, which in turn moves the limiting plate 517 to make the guide roller 518 contact and guide the thin sheet material along a predetermined path, ensuring that the material remains flat and stable during the rolling process. Further, the motor 525 is activated, adjusting the position of the upper roller 528 by adjusting the threaded rod 526 and the engaging moving block 527 to accommodate thin sheet materials of different thicknesses. At the same time, the second motor 5210 is activated, driving the rotating wheel 5211 and the cleaning brush 5212 to rotate, cleaning the surface of the rolled thin sheet material and removing impurities such as oil and dust. Waste generated during the cleaning process falls into the collection box 5213 through the collection hole 5214 for subsequent processing and cleaning. When the waste in the collection box 5213 accumulates to a certain level, it can be removed and emptied by opening and closing the door 5215 and the cleaning handle 5216.
[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An adjustable thin-walled plate rolling machine, comprising a plate rolling machine body (1), characterized in that: A support frame (2) is fixedly installed on the top of the plate rolling machine body (1), a control box (3) is provided on one side of the plate rolling machine body (1), and a protective shell (4) is fixedly installed on the outer wall of the support frame (2). Guide plate cleaning assembly (5), the guide plate cleaning assembly (5) is disposed above the plate rolling machine body (1) and inside the support frame (2); The guide plate cleaning assembly (5) includes: A guide part (51) is provided above the plate rolling machine body (1); The plate cleaning part (52) is located above the plate rolling machine body (1) and inside the support frame (2), and the plate cleaning part (52) is located on one side of the guide part (51). The guide portion (51) includes: A support platform (511) is fixedly installed on the top of the plate rolling machine body (1); The top of the support platform (511) is provided with an installation groove, and the inner wall of the installation groove is uniformly and evenly fixedly installed with conveying rollers (512). The outer wall of the support platform (511) is fixedly installed with a connecting frame (513), and there are two sets of them. The inner wall of the connecting frame (513) is fixedly installed with a top plate, and the top of the top plate is provided with a sliding hole (514), and there are two sets of them. A sliding rod (515) is fixedly installed on the inner wall of the sliding hole (514), and a sliding block (516) is movably sleeved on the outer wall of the sliding rod (515). The sliding block (516) is slidably connected to the sliding hole (514). A limiting plate (517) is fixedly installed at the bottom of the sliding block (516), and the limiting plate (517) is located above the conveying roller (512). The inner wall of the limiting plate (517) is provided with an installation groove, and guide rollers (518) are fixedly installed at equal intervals on the top of the inner wall of the installation groove. A cylinder (519) is fixedly installed on the top of the top. A telescopic rod (5110) is fixedly connected to the connecting end of the cylinder (519), and the other end of the telescopic rod (5110) is fixedly installed on the outer wall of the sliding block (516).
2. The adjustable thin-walled plate rolling machine according to claim 1, characterized in that: The plate cleaning section (52) includes: A drive mechanism (521) is fixedly installed inside the protective shell (4); Support plate (529), the support plate (529) is fixedly installed on the top of the plate rolling machine body (1), and there are two sets in total; A lower roller (522) is provided on one side of the drive mechanism (521), and the lower roller (522) is located inside the support frame (2). A disassembly support plate (523) is provided above the lower roller (522), and the disassembly support plate (523) is located on the top of the support frame (2) via a rotating shaft. A sliding groove (524) is provided on the inner side wall of the disassembly support plate (523).
3. An adjustable thin-walled plate rolling machine according to claim 2, characterized in that: A motor (525) is fixedly installed on the top of the disassembly support plate (523). An adjusting threaded rod (526) is provided at the output end of the motor (525), and the adjusting threaded rod (526) is located inside the slide groove (524). A locking moving block (527) is movably sleeved on the outer wall of the adjusting threaded rod (526). An upper roller (528) is provided inside the locking moving block (527), and the upper roller (528) is located above the lower roller (522).
4. An adjustable thin-walled plate rolling machine according to claim 3, characterized in that: The outer wall of the support plate (529) is fixedly installed with a motor (5210) via a connecting plate. The output end of the motor (5210) is provided with a rotating wheel (5211), and the rotating wheel (5211) is located between the support plates (529). The outer wall of the rotating wheel (5211) is movably fitted with a cleaning brush (5212).
5. An adjustable thin-walled plate rolling machine according to claim 4, characterized in that: A collection box (5213) is provided below the cleaning brush (5212), and the collection box (5213) is fixedly installed on the top of the plate rolling machine body (1). A collection hole (5214) is provided on the top of the collection box (5213). A switch door (5215) is provided on the rear side of the collection box (5213) by hinge. A cleaning handle (5216) is fixedly installed on the outer wall of the switch door (5215).