Cleaning equipment for universal part production

Abstract

The utility model discloses cleaning equipment for universal part production, which belongs to the field of part cleaning and comprises a cleaning barrel, a cleaning component is arranged in the cleaning barrel, and a lifting component matched with the cleaning component is arranged at the top end of the cleaning barrel. The cleaning assembly comprises a shell fixedly installed in the cleaning barrel, a fixing ring is fixedly connected to the interior of the shell, a rotating cylinder is rotationally connected to the interior of the fixing ring, a plurality of equidistant connecting blocks are fixedly connected to the bottom end of the rotating cylinder, a water spraying tank is fixedly connected to the bottom ends of the connecting blocks, and the inner end of the water spraying tank fixedly communicates with a nozzle. According to the technical scheme, a rotating cylinder in a cleaning assembly drives a spray head to conduct 360-degree rotating spraying, a water pump is matched for conveying cleaning liquid in a pressurized mode, the high-pressure washing effect is formed, impurities such as oil stains and chippings at all corners of the surfaces of the parts can be thoroughly removed, compared with traditional fixed spraying equipment, the cleaning efficiency is improved by 30% or above, and no cleaning dead corner exists.

Description

Technical Field

[0001] This utility model relates to the field of parts cleaning, and in particular to a general-purpose parts cleaning equipment for parts production. Background Technology

[0002] Parts are the basic units that make up complex systems such as machinery, equipment, instruments, and devices. They usually refer to parts that have been processed and manufactured and have specific shapes, sizes, and functions, or components composed of parts. They are indispensable basic components in industrial production and are widely used in many fields such as automobiles, aerospace, electronics, machinery manufacturing, and home appliances. During the production of parts, there may be various kinds of dirt, which need to be cleaned.

[0003] Chinese Patent Application Publication No. CN202421513271.2 discloses a cleaning device for automotive parts. This solution uses four clamps to fix the parts, and a first drive motor drives a circular plate to rotate via a corresponding rotating rod. The parts are then cleaned by a water spray assembly. However, when cleaning parts, different cleaning needs require different cleaning sequences and cleaning solutions with different cleaning effects. The cleaning device mentioned in the patent can only spray through one set of nozzles. If the cleaning sequence and cleaning solution with different cleaning effects are adjusted according to different cleaning needs, the liquid in the original flow channel must be sprayed out before the next spray can be performed. This is not only time-consuming, but the subsequent liquid is also prone to mixing with the previous liquid, which is not conducive to the purity of the cleaning solution with different effects and may affect the cleaning effect on the parts.

[0004] Therefore, we propose a general-purpose cleaning equipment for parts manufacturing. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a general cleaning equipment for the production of parts. The rotating cylinder in the cleaning component drives the nozzle to rotate 360° to spray, and the water pump pressurizes and delivers the cleaning fluid to form a high-pressure flushing effect, which can thoroughly remove oil stains, debris and other impurities from every corner of the surface of the parts. Compared with traditional fixed spray equipment, the cleaning efficiency is increased by more than 30%, and there are no dead corners in the cleaning.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A general-purpose parts manufacturing cleaning device includes a cleaning tank, inside which a cleaning assembly is installed, and at the top of the cleaning tank is a lifting assembly adapted to the cleaning assembly. The cleaning assembly includes a housing fixedly installed inside the cleaning tank, a fixing ring fixedly connected inside the housing, a rotating cylinder rotatably connected inside the fixing ring, a plurality of equidistant connecting blocks fixedly connected to the bottom end of the rotating cylinder, a water spray box fixedly connected to the bottom end of the connecting blocks, and a spray nozzle fixedly connected to the inner end of the water spray box.

[0008] Furthermore, a water tank is fixedly connected to the outer end of the spray tank, a water pump is fixedly connected inside the water tank, and a delivery pipe communicating with the spray tank is fixedly connected to the output end of the water pump.

[0009] Furthermore, an injection pipe is fixedly connected to the top of the water tank.

[0010] Furthermore, a driven gear is fixedly connected to the top end of the rotating cylinder.

[0011] Furthermore, a first motor is fixedly connected inside the housing, and a transmission gear that meshes with the driven gear is fixedly connected to the transmission end of the first motor.

[0012] Furthermore, the lifting assembly includes a bracket fixedly installed on the top of the washing tub, a fixed frame fixedly connected to the top of the bracket, and a pulley rotatably connected to the end of the fixed frame away from the bracket.

[0013] Furthermore, a second motor is fixedly connected to the top of the bracket, and a take-up and release roller that is rotatably connected to the transmission end of the second motor is fixedly connected to the bracket. A suspension rope that is slidably connected to a pulley is wound around the outer wall of the take-up and release roller, and the suspension rope is adapted to the nozzle.

[0014] Furthermore, the top of the cleaning tank is provided with an opening adapted to the injection pipe.

[0015] In summary, this utility model has the following beneficial effects:

[0016] 1. The rotating cylinder in the cleaning component drives the nozzle to rotate 360° to spray, and the water pump pressurizes and delivers the cleaning fluid to form a high-pressure flushing effect, which can thoroughly remove oil stains, debris and other impurities from every corner of the parts surface. Compared with traditional fixed spray equipment, the cleaning efficiency is increased by more than 30%, and there are no dead corners in the cleaning.

[0017] 2. The lifting assembly uses electric control to raise and lower parts, allowing for precise adjustment of the cleaning position to meet the cleaning needs of parts of different sizes. At the same time, multiple independent water tanks can be filled with different cleaning solutions, supporting phased cleaning. Users can flexibly switch cleaning modes according to the material of the parts and the type of stains, greatly improving the versatility and practicality of the equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure in this embodiment;

[0019] Figure 2 This is a cross-sectional structural diagram of the cleaning tub in this embodiment;

[0020] Figure 3 This is a schematic diagram of the cleaning component and the lifting component in this embodiment;

[0021] Figure 4 This is a schematic diagram of the disassembled cleaning component in this embodiment;

[0022] Figure 5 This is a cross-sectional structural diagram of the water tank in this embodiment.

[0023] In the diagram, 1. Cleaning tank; 2. Cleaning assembly; 3. Lifting assembly; 201. Outer shell; 202. Fixing ring; 203. Rotating cylinder; 204. Driven gear; 205. First motor; 206. Transmission gear; 207. Connecting block; 208. Water tank; 209. Injection pipe; 210. Spray tank; 211. Water pump; 212. Delivery pipe; 213. Nozzle; 301. Bracket; 302. Fixing frame; 303. Second motor; 304. Retracting roller; 305. Pulley; 306. Suspension rope. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings.

[0025] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0026] Reference Figures 1 to 5 As shown, a preferred embodiment of the present invention is a general-purpose parts production cleaning device, including a cleaning tank 1, a cleaning component 2 inside the cleaning tank 1, and a lifting component 3 adapted to the cleaning component 2 at the top of the cleaning tank 1; the cleaning component 2 includes a housing 201 fixedly installed inside the cleaning tank 1, a fixing ring 202 fixedly connected inside the housing 201, a rotating cylinder 203 rotatably connected inside the fixing ring 202, a plurality of equidistant connecting blocks 207 fixedly connected to the bottom end of the rotating cylinder 203, a water spray box 210 fixedly connected to the bottom end of the connecting blocks 207, and a nozzle 213 fixedly connected to the inner end of the water spray box 210;

[0027] The rotating cylinder 203 in the cleaning assembly 2 drives the water tank 210 and the nozzle 213 to rotate, enabling 360° rotating spray cleaning of the parts and avoiding cleaning dead angles. The lifting assembly 3 is adapted to the cleaning assembly 2. Therefore, after the lifting assembly 3 is connected to the parts, it can lower the parts to the cleaning position of the cleaning assembly 2. The height of the cleaning assembly 2 can be adjusted to accommodate parts of different sizes, greatly improving the versatility and flexibility of the equipment. The water tank 210 consists of multiple independent tanks, each with a nozzle 213 fixed to it. Therefore, cleaning liquids with different cleaning effects can be injected at the same time. Different cleaning liquids with different cleaning effects can be used to clean the parts according to their characteristics. Alternatively, cleaning liquid and clean water can be injected into multiple water tanks 210 one after another according to cleaning needs. When cleaning the parts, the parts can be sprayed with cleaning liquid first and then rinsed with clean water. Multiple different cleaning methods can meet the cleaning needs of users for different parts.

[0028] A water tank 208 is fixedly connected to the outer end of the water tank 210, a water pump 211 is fixedly connected inside the water tank 208, and a delivery pipe 212 connected to the output end of the water pump 211 is fixedly connected to the water tank 210.

[0029] By combining the water tank 208, water pump 211 and delivery pipe 212, the cleaning fluid in the water tank 208 can be pressurized and delivered to the nozzle 213 to form a high-pressure spraying effect, which enhances the flushing force on the surface of the parts and improves the cleaning efficiency. At the same time, the water tank 208 and the spray tank 210 are designed separately to facilitate the storage of sufficient cleaning fluid and ensure the continuity of the spraying process.

[0030] A liquid injection pipe 209 is fixedly connected to the top of the water tank 208;

[0031] The liquid injection pipe 209 provides an independent channel for adding cleaning fluid, which facilitates quick replenishment or replacement of cleaning fluid, making operation convenient, avoiding leakage of cleaning fluid, and effectively improving the convenience of equipment maintenance.

[0032] A driven gear 204 is fixedly connected to the top of the rotating cylinder 203;

[0033] By using the driven gear 204 as a transmission medium, power can be transmitted to the rotating drum 203, causing the nozzle 213 to rotate with the rotating drum 203, thereby achieving dynamic changes in the spray angle and enhancing the uniformity and coverage of the cleaning.

[0034] A first motor 205 is fixedly connected inside the outer casing 201, and a transmission gear 206 that meshes with the driven gear 204 is fixedly connected to the transmission end of the first motor 205.

[0035] The transmission system consisting of the first motor 205 and the gear set can provide a stable driving force for the rotating drum 203, ensuring that the nozzle 213 rotates at the set speed, realizing controllable mechanized cleaning and reducing manual intervention; and the gear meshing transmission has the advantages of stable transmission ratio and large torque, which improves the reliability and durability of the equipment.

[0036] The lifting assembly 3 includes a bracket 301 fixedly installed on the top of the washing tub 1, a fixed frame 302 fixedly connected to the top of the bracket 301, and a pulley 305 rotatably connected to the end of the fixed frame 302 away from the bracket 301.

[0037] The pulley 305 is used to change the direction of force on the suspension rope 306, and together with the take-up and release roller 304, the lifting and lowering action of the cleaning component 2 is realized. This not only makes the structure more compact, but also reduces the wear of the suspension rope 306 and improves the stability of the lifting process.

[0038] A second motor 303 is fixedly connected to the top of the bracket 301. A take-up roller 304 that is rotatably connected to the drive end of the second motor 303 is fixedly connected to the bracket 301. A hanging rope 306 that is slidably connected to the pulley 305 is wound around the outer wall of the take-up roller 304. The hanging rope 306 is adapted to the nozzle 213.

[0039] The second motor 303 and the take-up and release roller 304 electrically control the take-up and release of the suspension rope 306 to realize the automatic lifting and lowering of the parts, reduce the operation intensity and improve efficiency; the suspension rope 306 is adapted to the nozzle 213 to ensure that the parts can be accurately lowered to the cleaning position of the cleaning component 2 during the lifting process, ensuring the accuracy of the cleaning position.

[0040] The top of the cleaning tank 1 has an opening adapted to the injection pipe 209;

[0041] The adapter opening at the top of the cleaning tank 1 ensures that the cleaning fluid flows accurately into the water tank 208 during injection, preventing spillage. The opening can also be closed during the cleaning process to prevent the cleaning fluid from splashing, effectively improving the equipment's sealing and safety.

[0042] Specific implementation process: First, connect the parts to be cleaned to the hoisting rope 306. Then, according to the cleaning requirements of the parts, start the second motor 303 of the lifting assembly 3, and use the take-up and release roller 304 to take up and release the hoisting rope 306 to lower the parts to the cleaning area of ​​the cleaning assembly 2. Then, inject cleaning fluid into the water tank 208 through the injection pipe 209. If staged cleaning is required, cleaning fluid and clean water can be injected into the water tanks 208 corresponding to different spray tanks 210 respectively. Start the water pump 211, and the cleaning fluid is pressurized through the delivery pipe 212 and sprayed from the nozzle 21. 3. High-pressure spray is generated. At the same time, the first motor 205 is started, which drives the driven gear 204 and the rotating cylinder 203 to rotate through the transmission gear 206. This causes the water tank 210 and the nozzle 213 to rotate 360° around the parts, achieving all-round spray cleaning. If it is necessary to change the cleaning solution or rinse with clean water, the equipment can be paused, the old solution can be discharged through the injection pipe 209 and the new solution can be injected. The above spraying and rotation steps are repeated. After cleaning is completed, the water pump 211 and the motor are turned off, and the parts are lifted by the lifting component 3 and removed.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cleaning apparatus for general parts production, characterized by: It includes a cleaning tub (1), a cleaning component (2) is provided inside the cleaning tub (1), and a lifting component (3) adapted to the cleaning component (2) is provided at the top of the cleaning tub (1). The cleaning assembly (2) includes a housing (201) fixedly installed inside the cleaning tank (1). A fixing ring (202) is fixedly connected inside the housing (201). A rotating cylinder (203) is rotatably connected inside the fixing ring (202). A plurality of equidistant connecting blocks (207) are fixedly connected to the bottom end of the rotating cylinder (203). A water spray tank (210) is fixedly connected to the bottom end of the connecting blocks (207). A spray nozzle (213) is fixedly connected to the inner end of the water spray tank (210).

2. The cleaning apparatus for general parts production according to claim 1, characterized in that: The outer end of the spray tank (210) is fixedly connected to a water tank (208), and the inside of the water tank (208) is fixedly connected to a water pump (211). The output end of the water pump (211) is fixedly connected to a delivery pipe (212) that communicates with the spray tank (210).

3. The cleaning apparatus for general parts production according to claim 2, characterized in that: The top of the water tank (208) is fixedly connected to an injection pipe (209).

4. The cleaning equipment for general parts production according to claim 1, characterized in that: The top end of the rotating cylinder (203) is fixedly connected to a driven gear (204).

5. A cleaning device for general parts production according to claim 1, characterized in that: The first motor (205) is fixedly connected inside the outer casing (201), and the transmission end of the first motor (205) is fixedly connected to a transmission gear (206) that meshes with the driven gear (204).

6. The cleaning equipment for general parts production according to claim 1, characterized in that: The lifting assembly (3) includes a bracket (301) fixedly installed on the top of the cleaning tub (1), a fixed frame (302) is fixedly connected to the top of the bracket (301), and a pulley (305) is rotatably connected to the end of the fixed frame (302) away from the bracket (301).

7. A cleaning device for general parts production according to claim 6, characterized in that: The top of the bracket (301) is fixedly connected to a second motor (303), and the transmission end of the second motor (303) is fixedly connected to a take-up roller (304) that is rotatably connected to the bracket (301). The outer wall of the take-up roller (304) is wrapped with a suspension rope (306) that is slidably connected to a pulley (305). The suspension rope (306) is adapted to the nozzle (213).

8. The cleaning equipment for general parts production according to claim 1, characterized in that: The top of the cleaning tank (1) is provided with an opening adapted to the liquid injection pipe (209).

Images