An emergency discharge device for a binding production line

Abstract

This utility model discloses an emergency discharge device for a binding production line, relating to the field of binding production line technology. It aims to solve the problem that the traditional method of manually removing materials is not only inefficient but also poses certain safety hazards. A mounting base is fixedly installed at both ends of a support plate, and a set of synchronous plates is hinged to the middle of the support plate. Each end of the synchronous plate has a conveying mechanism, and a drive assembly for driving the two conveying mechanisms is provided on the support plate. A material feeding mechanism is located below the conveying mechanisms. This emergency discharge device for a binding production line uses a telescopic cylinder to rotate the conveying mechanisms, causing misalignment between the two sets of conveying mechanisms and quickly forming a channel to the material feeding mechanism. This allows for the rapid discharge of substandard or abnormal materials from the production line. Compared to traditional manual intervention methods, this greatly improves emergency handling efficiency and effectively ensures the continuous and stable operation of the production line.

Description

Technical Field

[0001] This utility model relates to the field of binding production line technology, and in particular to an emergency discharge device for binding production lines. Background Technology

[0002] During the daily operation of a binding production line, unexpected situations such as material failures or equipment malfunctions frequently occur. It is necessary to promptly remove abnormal materials from the production line to ensure the continuity of the entire production process and product quality. Most existing binding production lines lack dedicated emergency removal devices. In such emergencies, manual intervention is typically used to remove the materials, which is not only inefficient but also poses certain safety hazards. While some production lines are equipped with simple removal structures, their functions are limited, failing to effectively transport, adjust, or assist in compressing materials. This makes it difficult to meet the emergency removal needs of materials of different specifications, and materials are prone to shifting or falling during the removal process, affecting the removal effect and the normal operation of the production line.

[0003] Therefore, this application provides an emergency discharge device for a binding production line to meet the demand. Utility Model Content

[0004] The purpose of this application is to provide an emergency discharge device for a binding production line, which aims to solve the problem that the manual intervention method for removing materials is not only inefficient but also poses certain safety hazards.

[0005] To achieve the above objectives, this application provides the following technical solution: an emergency discharge device for a binding production line, comprising a first support leg and a support plate, and a first mounting base. The support plate is provided in two sets, and the two sets of support plates are connected by a connecting rod. The first support leg is provided on the bottom surface of the support plate. The first mounting base is fixedly installed at both ends of the support plate. A set of synchronous plates is hinged in the middle of the support plate. A set of conveying mechanisms is provided at each end of the synchronous plates. A drive assembly for driving the two sets of conveying mechanisms is provided on the support plate. A material feeding mechanism is provided below the conveying mechanisms.

[0006] An adjustment mechanism for adjusting materials is provided on the top surface of the conveying mechanism.

[0007] Preferably, the conveying mechanism includes a connecting plate and a second mounting base, a first rotating shaft, a second rotating shaft, a first conveyor belt, and a connector. The connecting plates are arranged in pairs, and the connecting plates are provided with sliding holes. The two sets of sliding holes are connected by the second rotating shaft, and a roller sleeve is fitted on the second rotating shaft. Two sets of symmetrical second mounting bases are fixedly installed at the other end of the connecting plate. The two sets of second mounting bases are connected by the first rotating shaft, and a roller sleeve is installed on the first rotating shaft. The front and rear sets of roller sleeves are connected by the first conveyor belt.

[0008] The connecting plate is equipped with a connector, which is slidably connected to one end of the synchronization plate, and the No. 1 rotating shaft is rotatably connected to the No. 1 mounting base;

[0009] The first shaft is driven by a drive assembly.

[0010] Preferably, the adjustment mechanism includes a first clamping block and a second clamping block, a connecting rod, and an adjustment plate. The two sets of connecting plates are connected by two sets of fixed rods. A first clamping block is fixedly installed on the fixed rod. A connecting rod is slidably connected to the first clamping block. A second clamping block is provided at the bottom of the connecting rod. An adjustment plate is installed on the outer wall of the second clamping block.

[0011] The clamping tightness of clamping blocks No. 1 and No. 2 is adjusted by bolts.

[0012] Preferably, a tilting arm is provided on the rear adjustment mechanism, the tilting arm is rotatably connected to a fixed rod, a set of torsion springs is provided on the fixed rod in the same group, the torsion springs are connected to the tilting arm, and a set of pressure rollers is rotatably connected to the free end of the tilting arm.

[0013] Preferably, the drive assembly includes a drive motor, an inner drive sprocket, an outer drive sprocket, a front driven sprocket, a rear driven sprocket, a guide sprocket, and a telescopic cylinder. The drive motor is mounted on a bracket plate, and the drive shaft of the drive motor passes through the bracket plate. The inner drive sprocket and the outer drive sprocket are provided on the drive shaft of the drive motor.

[0014] The ends of the two sets of symmetrical No. 1 rotating shafts are respectively equipped with a front driven sprocket and a rear driven sprocket. The inner drive sprocket is connected to the front driven sprocket through a chain, and the outer drive sprocket is connected to the rear driven sprocket through a chain.

[0015] Multiple sets of guide sprockets for guiding the chain are provided on the outer wall of the support plate;

[0016] A set of telescopic cylinders is provided on one side of the drive motor. The telescopic end of the telescopic cylinder is hinged to the conveying mechanism, and the fixed end of the telescopic cylinder is hinged to the reinforcing rib on the support plate.

[0017] Preferably, the material feeding mechanism includes a second support leg and a baffle plate, a second conveyor belt, a frame on the top surface of the second support leg, two sets of rotating rollers rotatably connected on the frame, the two sets of rotating rollers being connected by the second conveyor belt, an L-shaped baffle plate on the top surface of the frame, a second motor suspended on the bottom surface of the frame, a second sprocket on the drive shaft of the second motor, a first sprocket on the rotating roller, and the first sprocket and the second sprocket being connected by a chain.

[0018] Preferably, the synchronization plate is provided with a fine-tuning sliding hole in the shape of an oblong hole, and the connector slides within the fine-tuning sliding hole.

[0019] In summary, the technical effects and advantages of this utility model are as follows:

[0020] This utility model discloses an emergency discharge device for a binding production line. The device uses a telescopic cylinder to rotate the conveying mechanism, causing misalignment between the two sets of conveying mechanisms and quickly forming a channel to the material feeding mechanism. This device can quickly discharge unqualified or abnormal materials from the production line. Compared with traditional manual intervention methods, it greatly improves emergency handling efficiency and effectively ensures the continuous and stable operation of the production line.

[0021] In this invention, the drive motor in the drive assembly drives the first rotating shaft of the conveying mechanism to rotate via a sprocket and chain transmission, thereby ensuring the smooth operation of the first conveyor belt and achieving precise material conveying. Simultaneously, the special structural design of the conveying mechanism, such as the cooperation between the sliding holes on the connecting plate and the second rotating shaft, ensures the stability and reliability of the conveying process.

[0022] In this invention, the adjustment mechanism can adjust the distance between the first clamping block and the second clamping block according to the material specifications, and then clamp and fix them with bolts. At the same time, the inlet part of the adjustment plate is designed with an arc plate, which can effectively prevent the material from shifting during the conveying process, meet the emergency discharge needs of materials of different specifications, and enhance the applicability of the device. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the conveying mechanism structure of this utility model. Figure 1 ;

[0026] Figure 3 This is a schematic diagram of the adjustment mechanism structure of this utility model;

[0027] Figure 4 This is a schematic diagram of the conveying mechanism structure of this utility model. Figure 2 ;

[0028] Figure 5 This is a schematic diagram of the drive component structure of this utility model;

[0029] Figure 6 This is a schematic diagram of the support plate structure of this utility model;

[0030] Figure 7 This is a schematic diagram of the feeding mechanism of this utility model.

[0031] In the diagram: 1. Support leg number one; 2. Support plate; 3. Mounting base number one;

[0032] 4. Conveying mechanism; 400. Connecting plate; 401. Sliding hole; 410. Mounting base No. 2; 411. Rotating shaft No. 1; 412. Rotating shaft No. 2; 413. Conveyor belt No. 1; 414. Connector;

[0033] 5. Drive assembly; 500. Drive motor; 501. Inner drive sprocket; 502. Outer drive sprocket; 503. Front driven sprocket; 504. Rear driven sprocket; 505. Guide sprocket;

[0034] 6. Synchronous plate; 600mm fine-tuning slide hole; 7. Telescopic cylinder;

[0035] 8. Adjustment mechanism; 800. No. 1 clamping block; 801. No. 2 clamping block; 802. Connecting rod; 803. Adjustment plate; 804. Tilting arm; 805. Torsion spring; 806. Pressure roller;

[0036] 9. Baffle plate; 10. Support leg No. 2; 11. Conveyor belt No. 2; 12. Sprocket No. 1; 13. Motor No. 2; 14. Sprocket No. 2. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] Example: Reference Figure 1-7An emergency discharge device for a binding production line is shown, comprising a first support leg 1, a support plate 2, and a first mounting base 3. The support plate 2 has two sets, connected by multiple sets of connecting rods to form a stable support. The first support leg 1 is located on the bottom surface of the support plate 2. For easy installation of two sets of conveying mechanisms 4, a pair of first mounting bases 3 are fixedly installed at both ends of the support plate 2. The conveying mechanisms 4 are hinged to the first mounting bases 3. A set of synchronization plates 6 is hinged in the middle of the support plate 2, with each end of the synchronization plates 6 connected to a set of conveying mechanisms 4. Therefore, by flipping the synchronization plates 6, the conveying mechanisms 4 can be flipped on the first mounting bases 3. A drive assembly 5 is provided on the support plate 2 to drive the two sets of conveying mechanisms 4. A material feeding mechanism is provided below the conveying mechanisms 4 to facilitate the direct removal of defective materials from the production line, saving manual handling time. An adjustment mechanism 8 is provided on the top surface of the conveying mechanisms to center the materials delivered to the production line, ensuring they are within a uniform threshold range.

[0039] In one embodiment of this invention, the conveying mechanism 4 consists of two connecting plates 400 arranged in a group. The connecting plates 400 are shaped similar to a "π". The two groups of connecting plates 400 are connected by two sets of fixed rods and a first rotating shaft 411 and a second rotating shaft 412. The end of the connecting plate 400 is provided with a sliding hole 401. The two sets of sliding holes 401 are connected by a second rotating shaft 412 (and the second rotating shaft 412 is fixed in the sliding hole 401 by bolts). A roller sleeve is fitted on the second rotating shaft 412 (because the second rotating shaft 412 is fixed and cannot rotate, the roller sleeve is rotatably connected to the second rotating shaft 412). The other end of the connecting plate 400 is fixedly installed with two sets of symmetrical second mounting seats 410. The two sets of second mounting seats 410 are connected by a first rotating shaft 411. A roller sleeve is installed on the first rotating shaft 411. The two sets of roller sleeves are connected by a first conveyor belt 413.

[0040] The connecting plate 400 is provided with a connector 414, which is slidably connected to one end of the synchronization plate 6, and the first rotating shaft 411 is rotatably connected to the first mounting base 3;

[0041] The two sets of No. 1 rotating shafts 411 are driven by drive assembly 5.

[0042] As one embodiment of this invention, the synchronization plate 6 is hinged to the support plate 2, and the support plate 2 is provided with symmetrical fine-tuning sliding holes 600. Both sets of fine-tuning sliding holes 600 are waist-shaped structures. The connecting plates 400 of the two sets of conveying mechanisms 4 are connected to the fine-tuning sliding holes 600 through their respective connectors 414. During the rotation of the synchronization plate 6, the two sets of symmetrical conveying mechanisms 4 are driven to rotate up and down around the hinged mounting base 3.

[0043] As one embodiment of this example, the drive assembly 5: the drive motor 500 is mounted on the bracket plate 2, and the drive shaft of the drive motor 500 passes through the bracket plate 2. An inner drive sprocket 501 and an outer drive sprocket 502 are provided on the drive shaft of the drive motor 500.

[0044] The ends of the two sets of symmetrical first shafts 411 are respectively provided with a front driven sprocket 503 and a rear driven sprocket 504. The inner drive sprocket 501 is connected to the front driven sprocket 503 through a chain, and the outer drive sprocket 502 is connected to the rear driven sprocket 504 through a chain.

[0045] Multiple sets of guide sprockets 505 for guiding the chain are provided on the outer wall of the support plate 2;

[0046] A set of telescopic cylinders 7 is provided on one side of the drive motor 500. The telescopic end of the telescopic cylinder 7 is hinged to a set of conveying mechanisms 4, and the fixed end of the telescopic cylinder 7 is hinged to the reinforcing rib on the support plate 2.

[0047] As one embodiment of this invention, the material feeding mechanism has a frame on the top surface of the second support leg 10, two sets of rotating rollers are rotatably connected on the frame, the two sets of rotating rollers are connected by a second conveyor belt 11, and an L-shaped baffle plate 9 is provided on the top surface of the frame. A second motor 13 is suspended on the bottom surface of the frame. A second sprocket 14 is provided on the drive shaft of the second motor 13, and a first sprocket 12 is provided on the rotating roller. The first sprocket 12 and the second sprocket 14 are connected by a chain.

[0048] As one embodiment of this example, the adjustment mechanism 8 consists of two sets of connecting plates 400 connected by two sets of fixed rods. A set of clamping blocks 800 is fixedly installed on the fixed rods. A set of connecting rods 802 is slidably connected to the clamping blocks 800. A clamping block 801 is provided at the bottom of the connecting rods 802. An adjustment plate 803 is installed on the outer wall of the clamping block 801.

[0049] The clamping tightness of clamping block 800 and clamping block 801 is adjusted by bolts.

[0050] As one embodiment of this invention, a flip arm 804 is provided on the rear adjustment mechanism 8. The flip arm 804 is rotatably connected to the fixed rod. A set of torsion springs 805 is provided on the fixed rod in the same group. The torsion springs 805 are connected to the flip arm 804. A set of pressure rollers 806 are rotatably connected to the free end of the flip arm 804.

[0051] The working principle of this practical device is as follows: A book is placed on the conveyor mechanism 4. After being detected by the detection mechanism at the front of the device, the telescopic cylinder 7 is activated. The telescopic cylinder 7 pulls back, causing a set of conveyor mechanisms 4 to flip downwards (the front conveyor mechanism 4 flips downwards on the front mounting base 3 via the first rotating shaft 411). The pulled conveyor mechanism 4 slides within the fine-tuning sliding hole 600 of the synchronous plate 6 through the end connector 414, thus changing the synchronous plate 6 from a parallel state to an inclined state. This change in the state of the synchronous plate 6... The other set of conveying mechanisms 4 is flipped upward through the first mounting base 3 on the rear side; the telescopic cylinder 7 is extended and retracted to make the two sets of conveying mechanisms 4 misaligned, exposing the passage to the material feeding mechanism; under the drive of the drive component 5, the material falls onto the material feeding mechanism, and then the second motor 13 is driven to drive the second sprocket 14 to work, and the second sprocket 14 drives the first sprocket 12 on the rotating roller through the chain, so that the second conveyor belt 11 is driven to throw out the material, and the material is prevented from falling directly from the side by the baffle plate 9 on the frame;

[0052] By supplying power to the drive motor 500 of the drive assembly 5, the drive motor 500 is made to work. The drive motor 500 drives the inner drive sprocket 501 and the outer drive sprocket 502 to rotate. The rotating inner drive sprocket 501 and the outer drive sprocket 502 each drive the front driven sprocket 503 and the rear driven sprocket 504 to rotate through a set of chains. This causes the first rotating shaft 411 of the two sets of conveying mechanisms 4 to rotate on the first mounting base 3 in their respective second mounting base 410. The rotating first rotating shaft 411 drives the rotating roller sleeve on the second rotating shaft 412 to rotate through the first conveyor belt 413 via the coaxial roller sleeve. The second rotating shaft 412 is in the sliding hole 401 in the connecting plate 400, and the position of the second rotating shaft 412 is limited by the fixing bolt in the sliding hole 401.

[0053] To avoid material shortages during material conveying, an adjustment mechanism 8 is provided on the conveying mechanism 4. The first clamping block 800 installed on the fixed rod can adjust the distance between the two sets of first clamping blocks 800 according to the specifications of the material. After the initial adjustment is completed, the clamping is completed by rotating the bolt. Then, a set of connecting rods 802 are held vertically on the first clamping block 800. A second clamping block 801 is installed at the bottom of the connecting rod 802 (each set of connecting plates 400 is provided with two sets of fixed rods). The two sets of second clamping blocks 801 are connected by an adjustment plate 803. The inlet of the adjustment plate 803 is an arc plate.

[0054] In order to assist in pressing the material during the conveying process, a set of tilting arms 804 is provided on the rear conveying mechanism 4. The tilting arms 804 are slidably connected to the fixed rod, and a set of torsion springs 805 are installed on the fixed rod. The torsion springs 805 are connected to the tilting arms 804, so that the tilting arms 804 are always tilted downwards, so that the pressure rollers 806 at the free end of the tilting arms 804 can press down at all times.

[0055] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0056] Components not described in detail in this article are existing technologies.

[0057] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An emergency discharge device for a binding production line, comprising a first support leg (1), a support plate (2), and a first mounting seat (3), wherein the support plate (2) is provided in two sets, and the two sets of support plates (2) are connected by a connecting rod, a first support leg (1) is provided on the bottom surface of the support plate (2), and a first mounting seat (3) is fixedly installed at both ends of the support plate (2), characterized in that: A set of synchronous plates (6) are hinged in the middle of the support plate (2). Each end of the synchronous plate (6) is provided with a set of conveying mechanisms (4). A drive assembly (5) is provided on the support plate (2) to drive the two sets of conveying mechanisms (4). A feeding mechanism is provided below the conveying mechanism (4). An adjustment mechanism (8) for adjusting materials is provided on the top surface of the conveying mechanism (4).

2. The emergency discharge device for a binding production line according to claim 1, characterized in that: The conveying mechanism (4) includes a connecting plate (400), a second mounting base (410), a first rotating shaft (411), a second rotating shaft (412), a first conveyor belt (413), and a connector (414). The connecting plates (400) are in pairs, and the connecting plates (400) are provided with sliding holes (401). The two sets of sliding holes (401) are connected by the second rotating shaft (412), and a roller sleeve is fitted on the second rotating shaft (412). Two sets of symmetrical second mounting bases (410) are fixedly installed at the other end of the connecting plate (400). The two sets of second mounting bases (410) are connected by the first rotating shaft (411), and a roller sleeve is installed on the first rotating shaft (411). The front and rear sets of roller sleeves are connected by the first conveyor belt (413). The connecting plate (400) is provided with the connector (414), the connector (414) is slidably connected to one end of the synchronization plate (6), and the first rotating shaft (411) is rotatably connected to the first mounting base (3); The first rotating shaft (411) is driven by the drive assembly (5).

3. The emergency discharge device for a binding production line according to claim 2, characterized in that: The adjustment mechanism (8) includes a first clamping block (800) and a second clamping block (801), a connecting rod (802), and an adjustment plate (803). The two sets of connecting plates (400) are connected by two sets of fixed rods. A set of first clamping blocks (800) is fixedly installed on the fixed rods. A set of connecting rods (802) is slidably connected to the first clamping block (800). The second clamping block (801) is provided at the bottom of the connecting rod (802). An adjustment plate (803) is installed on the outer wall of the second clamping block (801). The clamping blocks No. 1 (800) and No. 2 (801) are adjusted by bolts to control the tightness of the clamping.

4. An emergency discharge device for a binding production line according to claim 3, characterized in that: A flip arm (804) is provided on the rear adjustment mechanism (8). The flip arm (804) is rotatably connected to the fixed rod. A set of torsion springs (805) is provided on the fixed rod in the same group. The torsion springs (805) are connected to the flip arm (804). A set of pressure rollers (806) is rotatably connected to the free end of the flip arm (804).

5. An emergency discharge device for a binding production line according to claim 2, characterized in that: The drive assembly (5) includes a drive motor (500), an inner drive sprocket (501), an outer drive sprocket (502), a front driven sprocket (503), a rear driven sprocket (504), a guide sprocket (505), and a telescopic cylinder (7). The drive motor (500) is mounted on the bracket plate (2), and the drive shaft of the drive motor (500) passes through the bracket plate (2). The inner drive sprocket (501) and the outer drive sprocket (502) are provided on the drive shaft of the drive motor (500). The ends of the two sets of symmetrical first shafts (411) are respectively provided with the front driven sprocket (503) and the rear driven sprocket (504). The inner drive sprocket (501) is connected to the front driven sprocket (503) through a chain, and the outer drive sprocket (502) is connected to the rear driven sprocket (504) through a chain. Multiple sets of guide sprockets (505) for guiding the chain are provided on the outer wall of the support plate (2). A set of telescopic cylinders (7) is provided on one side of the drive motor (500). The telescopic end of the telescopic cylinder (7) is hinged to the conveying mechanism (4), and the fixed end of the telescopic cylinder (7) is hinged to the reinforcing rib on the support plate (2).

6. An emergency discharge device for a binding production line according to claim 2, characterized in that: The feeding mechanism includes a second support leg (10), a baffle plate (9), and a second conveyor belt (11). The top surface of the second support leg (10) is provided with a frame, and two sets of rotating rollers are rotatably connected on the frame. The two sets of rotating rollers are connected by the second conveyor belt (11). An L-shaped baffle plate (9) is provided on the top surface of the frame. A second motor (13) is suspended on the bottom surface of the frame. A second sprocket (14) is provided on the drive shaft of the second motor (13). A first sprocket (12) is provided on the rotating roller. The first sprocket (12) and the second sprocket (14) are connected by a chain.

7. An emergency discharge device for a binding production line according to claim 2, characterized in that: The synchronization plate (6) is provided with a fine-tuning sliding hole (600) in the shape of an oblong hole, and the connector (414) is slidably connected within the fine-tuning sliding hole (600).

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