A spliced rack and polishing machine
By using a modular frame design, the problem of high transportation costs caused by the large size of the polishing machine frame is solved, achieving a reduction in transportation volume and cost, while ensuring the stability of the frame.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAN KINHE FOOD MACHINERY
- Filing Date
- 2025-06-09
- Publication Date
- 2026-06-05
AI Technical Summary
The large frame size of existing polishing machines leads to high transportation costs.
It adopts a modular frame design, including a first support, a second support, and a crossbeam assembly. The crossbeam and the support are detachably connected, and it is packaged and transported independently. After being assembled, it provides stable support for the polishing mechanism and the chaff collection hopper.
It reduces transportation volume, lowers logistics costs, and provides stable support for the polishing mechanism and the chaff collection hopper.
Smart Images

Figure CN224321461U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polishing machine frame technology, specifically to a splicing frame and a polishing machine. Background Technology
[0002] Rice polishing machines use friction and pressure to gelatinize the starch on the surface of rice grains, forming a gel film that gives the rice a crystal-clear appearance. They are also used to remove residual bran powder from the surface of rice grains after milling, thus improving the cleanliness and appearance of the rice.
[0003] The rice polishing machine mainly includes a frame, polishing mechanism, bran collection hopper, and drive mechanism. The polishing mechanism includes a main shaft, polishing roller, and sieve cylinder. The main shaft is rotatably connected to the frame. The polishing roller is sleeved on the main shaft and placed in the polishing chamber of the frame. The sieve cylinder is connected to the frame and sleeved on the polishing roller. The bran collection hopper is connected to the frame and located below the sieve cylinder. The drive mechanism includes a motor and a belt drive mechanism. The motor is fixed to the frame. The belt drive mechanism connects the main shaft and the output shaft of the motor. The main shaft is driven to rotate through the motor and belt drive mechanism. The rotating main shaft polishes the rice in the sieve cylinder.
[0004] Currently, the frames of polishing machines are generally formed by welding sheet metal at sheet metal manufacturers. After welding, the sheet metal is transported from the sheet metal manufacturer to the manufacturer, who then installs the polishing mechanism and drive mechanism on the frame before selling it. However, the welded frame is relatively large. When transporting the welded frame, since the shape of the frame is fixed, only 2-3 frames can be transported at a time, which increases transportation costs. Utility Model Content
[0005] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and propose a splicing frame and polishing machine to solve the technical problem that the frame of the existing polishing machine is large and the transportation cost to the manufacturer is increased.
[0006] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution:
[0007] In a first aspect, this utility model provides a modular rack, comprising:
[0008] The first bracket has a first fixing hole for the main shaft to pass through;
[0009] The second bracket is spaced apart from the first bracket and has a second fixing hole opposite to the first fixing hole; and
[0010] The beam assembly includes multiple beams that are parallel to each other and spaced apart. One end of each beam is detachably connected to the first support and the other end is detachably connected to the second support. A space is formed between the beams for installing a polishing mechanism and a chaff collection hopper.
[0011] In one embodiment, both the first bracket and the second bracket are provided with multiple insertion holes;
[0012] The two ends of the crossbeam are respectively inserted into the first bracket and the second bracket through the insertion holes.
[0013] In one embodiment, the plurality of crossbeams are a first crossbeam and a second crossbeam. The plurality of first crossbeams are arranged in a rectangular array, and a first mounting space for installing a polishing mechanism is formed between the plurality of first crossbeams. The second crossbeam is disposed below the first crossbeams, and a second mounting space for installing a chaff collection hopper is formed between the second crossbeam and the first crossbeam.
[0014] In one embodiment, the beam assembly further includes a plurality of vertical beams arranged parallel to each other, the vertical beams being disposed between the second beam and the first beam, and the two ends of the vertical beams being detachably connected to the first beam and the second beam, respectively.
[0015] In one embodiment, the crossbeam assembly further includes at least one longitudinal beam, the two ends of which are detachably connected to the two second crossbeams.
[0016] In one embodiment, the beam assembly further includes a top plate, which includes a top plate and side plates formed by bending the top plate on both sides. The top plate is disposed on the top of the second beam and has a ventilation window open relative to the first installation space. The two side plates are respectively disposed on the opposite side of the two second beams and are detachably connected to the two second beams respectively.
[0017] In one embodiment, the crossbeam assembly further includes a plurality of reinforcing members, which are respectively disposed on both sides of the first mounting space. The reinforcing members connect two adjacent first crossbeams, and an observation window communicating with the first mounting space is formed between the reinforcing members and the two adjacent first crossbeams.
[0018] In one embodiment, the beam assembly further includes a fastener that connects the two second beams and forms a fixing space for fixing the motor.
[0019] In one embodiment, both the first support and the second support are provided with multiple weight-reducing grooves.
[0020] Secondly, this utility model also provides a polishing machine, including the above-mentioned spliced frame.
[0021] Compared with the prior art, the modular frame and polishing machine provided by this utility model require only the production of the first support, the second support, and the crossbeam assembly when the sheet metal manufacturer manufactures the frame. During transportation, the first support, the second support, and multiple crossbeams are packaged independently, which can significantly reduce the transportation volume occupied by the frame and reduce logistics costs.
[0022] Moreover, due to the long lateral distance of the rack, by detachably connecting the crossbeam to the first and second supports, the crossbeam can be placed separately from the first and second supports during transportation, which can greatly reduce the lateral dimension of the rack, reduce the transportation volume occupied by the rack, and further reduce logistics costs.
[0023] When the modular frame is transported to the manufacturer, the first support, the second support, and the crossbeam are assembled. The assembled frame can stably support the polishing mechanism and the chaff collection hopper. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of a modular frame provided in one embodiment of the present invention;
[0025] Figure 2 This is a schematic diagram of the structure of the first support, the second support, and the crossbeam assembly after separation in a splicing frame provided in an embodiment of this utility model;
[0026] Figure 3 This is a schematic diagram of the structure of a modular frame provided in one embodiment of the present invention;
[0027] Figure 4 This is an exploded view of the crossbeam assembly in a splicing frame provided in one embodiment of the present invention;
[0028] Figure 5 This is a schematic diagram of the structure of the first support in the splicing frame provided in an embodiment of the present invention;
[0029] Figure 6 This is a schematic diagram of the structure of the second support in the splicing frame provided in one embodiment of the present invention.
[0030] Explanation of reference numerals in the attached figures:
[0031] First bracket 1; frame 11; reinforcing plate 12; first fixing hole 1a;
[0032] Second bracket 2; Second fixing hole 2a;
[0033] 3. Crossbeam assembly; 31. First crossbeam 311; 312. First mounting space 31a; 31b. Vertical beam 32; Longitudinal beam 33; Top plate 34; Top plate 341; Side plate 342; Reinforcing member 35; Fixing member 36; Fixing space 36a; Fixing beam 361.
[0034] Socket b;
[0035] Ventilation window c;
[0036] Observation window d;
[0037] Weight reduction tank e. Detailed Implementation
[0038] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0039] To address the technical problem of the large size of the polishing machine frame 11, which increases transportation costs to the manufacturer, this utility model provides a modular frame and polishing machine, which can solve the problem of high transportation costs caused by the large size of the frame 11.
[0040] Please see Figure 1 , Figure 1 This is a schematic diagram of the structure of a modular frame in one embodiment of the present invention. The modular frame includes a first support 1, a second support 2, and a crossbeam assembly 3. The first support 1 has a first fixing hole 1a for the main shaft to pass through. The second support 2 is spaced apart from the first support 1 and has a second fixing hole 2a opposite to the first fixing hole 1a. The crossbeam assembly 3 includes multiple crossbeams 31, which are parallel to each other and spaced apart. One end of each crossbeam 31 is detachably connected to the first support 1, and the other end is detachably connected to the second support 2. A space is formed between the multiple crossbeams 31 for the installation of the polishing mechanism and the chaff collection hopper.
[0041] Specifically, when producing the frame, the board manufacturer only needs to produce the first support 1, the second support 2, and the crossbeam assembly 3. During transportation, the first support 1, the second support 2, and the multiple crossbeams 31 are packaged separately, which can significantly reduce the transportation volume occupied by the frame and reduce logistics costs.
[0042] Moreover, since the frame has a long lateral distance, by detachably connecting the crossbeam 31 to the first support 1 and the second support 2, the crossbeam 31 can be placed separately from the first support 1 and the second support 2 during transportation, which can greatly reduce the lateral dimension of the frame, reduce the transportation volume occupied by the frame, and further reduce logistics costs.
[0043] When the modular frame is transported to the manufacturer, the first support 1, the second support 2, and the crossbeam 31 are assembled. The assembled frame can stably support the polishing mechanism and the chaff collection hopper.
[0044] It should be understood that the crossbeam 31 can be detachably connected to the first support 1 and the second support 2 by means of bolts, screws and clips. Specifically, in one embodiment, the crossbeam 31 is connected to the first support 1 and the second support 2 by bolts.
[0045] It should be understood that the direction in which the crossbeam 31 is set is parallel to the axis of the first fixing hole 1a and the second fixing hole 2a, or it can be understood that the direction in which the crossbeam 31 is set is parallel to the axis of the main shaft of the polishing mechanism in the polishing machine.
[0046] It should be understood that the first support 1, the second support 2, and the crossbeam 31 can be arranged by means of abutment or insertion, specifically, as follows: Figure 2 , Figure 5 and Figure 6 As shown, in one embodiment, both the first bracket 1 and the second bracket 2 are provided with multiple insertion holes b; the two ends of the crossbeam 31 are respectively inserted into the first bracket 1 and the second bracket 2 through the insertion holes b.
[0047] By inserting the two ends of the crossbeam 31 into the first bracket 1 and the second bracket 2 respectively, the first bracket 1 and the second bracket 2 can temporarily limit the crossbeam 31 in the height direction after insertion. When connecting the crossbeam 31 with the first bracket 1 and the second bracket 2 in the future, there is no need to manually lift or support the crossbeam 31, which facilitates assembly.
[0048] It should be understood that, among the multiple crossbeams 31, in order to form an installation space to accommodate the polishing mechanism and the chaff collection hopper, therefore, as Figure 4 As shown, in one embodiment, the plurality of crossbeams 31 are a first crossbeam 311 and a second crossbeam 312. The plurality of first crossbeams 311 are arranged in a rectangular array, and a first installation space 31a for installing the polishing mechanism is formed between the plurality of first crossbeams 311. The second crossbeam 312 is disposed below the first crossbeam 311, and a second installation space 31b for installing the chaff collection hopper is formed between the second crossbeam 312 and the first crossbeam 311.
[0049] In this embodiment, a polishing mechanism can be installed in the first installation space 31a by forming a first installation space 31a between multiple first crossbeams 311. The specific installation method of the structure in the polishing mechanism can be to connect and fix it by means of bolts, screws and welding. A chaff collection hopper is set between the first crossbeam 311 and the second crossbeam 312. The chaff collection hopper can be fixed to the first crossbeam 311 and the second crossbeam 312 by bolts, screws and the like.
[0050] It should be understood that the number of first crossbeams 311 can be four, six, or eight, etc., and the number of second crossbeams 312 can be one, two, or three, etc. Specifically, in one embodiment, the number of first crossbeams 311 is four, and the four first crossbeams 311 are distributed in a matrix. The number of second crossbeams 312 is two, and both second crossbeams 312 are disposed below the first crossbeams 311, and the two second crossbeams 312 are distributed at intervals.
[0051] To strengthen the structural strength of the middle section of the first crossbeam 311, therefore, as follows: Figure 2 , Figure 3 and Figure 4 As shown, in one embodiment, the crossbeam assembly 3 further includes a plurality of vertical beams 32, which are arranged in parallel to each other. The vertical beams 32 are disposed between the second crossbeam 312 and the first crossbeam 311, and the two ends of the vertical beams 32 are detachably connected to the first crossbeam 311 and the second crossbeam 312, respectively.
[0052] By setting up a vertical beam 32, which connects the first horizontal beam 311 and the second horizontal beam 312, the structural strength between the first horizontal beam 311 and the second horizontal beam 312 can be strengthened, and at the same time, the middle part of the first horizontal beam 311 can be supported.
[0053] It should be understood that the number of vertical beams 32 can be one, two, three, or four, etc. Specifically, for example... Figure 2 and Figure 4 As shown, in one embodiment, there are four vertical beams 32, which are parallel to each other and arranged in a matrix.
[0054] It should be understood that the vertical beam 32 can be arranged crosswise with the first horizontal beam 311 and the second horizontal beam 312, or they can be arranged perpendicular to each other.
[0055] It should be understood that the vertical beam 32 and the second horizontal beam 312 and the first horizontal beam 311 can be detachably connected by means of bolts, screws and clips.
[0056] To strengthen the longitudinal structural strength of the frame, therefore, such as Figure 2 and Figure 4 In one embodiment, the crossbeam assembly 3 further includes at least one longitudinal beam 33, with two second crossbeams 312 detachably connected to each end of the longitudinal beam 33.
[0057] By setting up a longitudinal beam 33, which connects two second crossbeams 312, the longitudinal structural strength between the two crossbeams 31 can be strengthened, and at the same time, the longitudinal structural strength of the frame can be strengthened.
[0058] It should be understood that the longitudinal beam 33 and the second transverse beam 312 can be detachably connected by means of bolts, screws and clips.
[0059] It should be understood that the longitudinal beam 33 and the second transverse beam 312 can be arranged crosswise or perpendicularly to each other.
[0060] Specifically, in one embodiment, the longitudinal beam 33, the transverse beam 31, and the vertical beam 32 are perpendicular to each other.
[0061] To create ventilation windows at the top of the rack for air intake and ventilation of the polishing structure, therefore, as follows: Figure 2 and Figure 4 As shown, in one embodiment, the crossbeam assembly 3 further includes a top plate 34, which includes a top plate 341 and side plates 342 formed by bending the two sides of the top plate 341. The top plate 341 is disposed on the top of the second crossbeam 312 and has a ventilation window c relative to the first installation space 31a. The two side plates 342 are respectively disposed on the opposite side of the two second crossbeams 312 and are detachably connected to the two second crossbeams 312. The side plates 342 are disposed along the length direction of the first crossbeam 311.
[0062] By setting a top plate 341, which is connected to the first crossbeam 311, and forming a ventilation window c, and by bending the top plate 341 on both sides to form side plates 342, the structural strength between the two first crossbeams 311 at the top can be strengthened.
[0063] It should be understood that the side plate 342 and the first crossbeam 311 can be detachably connected by means of bolts, screws and clips.
[0064] To reinforce the first crossbeam 311 at the location where the rotating polishing mechanism is installed, for this purpose, such as Figure 2 and Figure 4 As shown, in one embodiment, the crossbeam assembly 3 further includes a plurality of reinforcing members 35, which are respectively disposed on both sides of the first mounting space 31a. The reinforcing members 35 connect two adjacent first crossbeams 311, and an observation window d communicating with the first mounting space 31a is formed between the reinforcing members 35 and the two adjacent first crossbeams 311.
[0065] By setting up a reinforcement member 35, which connects two adjacent first crossbeams 311, the structural strength between the first crossbeams 311 can be strengthened. At the same time, an observation window d is formed between the adjacent first crossbeams 311 and the two reinforcement members 35. By setting up the observation window d, the working condition of the screen cylinder in the frame can be observed through the observation window d.
[0066] It should be understood that the reinforcement component 35 can be a reinforcing strip, a reinforcing plate, a speed-up bar, etc. Figure 2 , Figure 3 and Figure 4 As shown, specifically, in one embodiment, the reinforcement member 35 is an L-shaped reinforcement plate. One right-angled side of the reinforcement member 35 is perpendicular to the first crossbeam 311, and the other right-angled side is parallel to the first crossbeam 311. The two right-angled sides of the reinforcement member 35 are respectively connected to two adjacent first crossbeams 311.
[0067] It should be understood that the reinforcement 35 and the first crossbeam 311 can be detachably connected by means of bolts, screws and clips.
[0068] To facilitate the mounting of the motor to the frame, therefore, as Figure 2 and Figure 4 As shown, in one embodiment, the crossbeam assembly 3 further includes a fastener 36, which connects the two second crossbeams 312 and forms a fixing space 36a for fixing the motor.
[0069] In this embodiment, the motor is fixed by setting fasteners 36 on the two second crossbeams 312 and fixing space 36a formed on the fasteners 36.
[0070] It should be understood that the fastener 36 can be a fastening plate, a fastening block, a fastening strip, etc., specifically, such as Figure 2 and Figure 4 As shown, in one embodiment, the fastener 36 includes two fixing beams 361, the two ends of which are respectively connected to two second crossbeams 312. The connection method can be by screws, bolts and clips, or by welding after being transported to the manufacturer.
[0071] To reduce the weight of the rack, therefore, such as Figure 5 and Figure 6 As shown, in one embodiment, both the first support 1 and the second support 2 are provided with multiple weight-reducing grooves e.
[0072] In this embodiment, by opening weight-reducing grooves e on the first support 1 and the second support 2, the weight of the first support 1 and the second support 2 can be reduced, thereby reducing the weight of the frame.
[0073] It should be understood that the first support 1 and the second support 2 can be supports formed by splicing profiles, or supports formed by splicing sheet metal, etc. Specifically, for example... Figure 5 and Figure 6As shown, in one embodiment, the first support 1 includes a frame 11 and a reinforcing plate 12. The frame 11 is a rectangular structure formed by bending a sheet metal multiple times. The frame 11 has an insertion hole b and a first fixing hole 1a. The frame 11 has an opening on the side opposite to the first crossbeam 311. The frame 11 has an opening in the vertical direction. The reinforcing plate 12 is set at the top opening of the frame 11 and spans across the frame 11 to strengthen the structural strength of the frame 11. The second frame 11 is a rectangular structure formed by bending a sheet metal multiple times. The second frame 11 has an opening on one side of the first crossbeam 311. The second support 2 has an opening in the vertical direction and is used to fix the feed hopper, the discharge hopper, and the spiral feeder of the polishing machine, etc.
[0074] It should be understood that the reinforcing plate 12 and the frame 11 can be detachably connected by means of bolts, screws and clips.
[0075] This utility model also provides a polishing machine, including the above-mentioned spliced frame.
[0076] It should be understood that the polishing machine also includes a polishing mechanism (not shown in the figure), a chaff collection hopper (not shown in the figure), a drive mechanism (not shown in the figure), a feed hopper (not shown in the figure), and a discharge hopper (not shown in the figure). The polishing mechanism is located in the first installation space 31a, the chaff collection hopper is installed in the second installation space 31b, the motor of the drive mechanism is installed in the fixed space 36a, the belt drive mechanism in the drive mechanism is fixed in the frame 11, and the feed hopper and discharge hopper are fixed in the second bracket 2.
[0077] It should be understood that the installation of equipment such as polishing mechanism, chaff collection hopper, drive mechanism, feed hopper and discharge hopper on the frame is existing technology, and those skilled in the art are familiar with how to install them. Therefore, in this utility model, the installation method of the above structure will not be described in detail.
[0078] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.
Claims
1. A modular frame, characterized in that, include: The first bracket has a first fixing hole for the main shaft to pass through; The second bracket is spaced apart from the first bracket and has a second fixing hole opposite to the first fixing hole; and The beam assembly includes multiple beams that are parallel to each other and spaced apart. One end of each beam is detachably connected to the first support and the other end is detachably connected to the second support. A space is formed between the beams for installing a polishing mechanism and a chaff collection hopper.
2. The modular frame according to claim 1, characterized in that, Both the first bracket and the second bracket have multiple insertion holes; The two ends of the crossbeam are respectively inserted into the first bracket and the second bracket through the insertion holes.
3. The modular frame according to claim 1, characterized in that, The plurality of crossbeams are a first crossbeam and a second crossbeam. The plurality of first crossbeams are arranged in a rectangular array, and a first installation space for the polishing mechanism is formed between the plurality of first crossbeams. The second crossbeam is disposed below the first crossbeam, and a second installation space for the chaff collection hopper is formed between the second crossbeam and the first crossbeam.
4. The modular frame according to claim 3, characterized in that, The crossbeam assembly also includes a plurality of vertical beams, which are arranged in parallel to each other. The vertical beams are located between the second crossbeam and the first crossbeam, and both ends of the vertical beams are detachably connected to the first crossbeam and the second crossbeam, respectively.
5. The modular frame according to claim 3, characterized in that, The crossbeam assembly also includes at least one longitudinal beam, the two ends of which are detachably connected to two second crossbeams.
6. The modular frame according to claim 3, characterized in that, The crossbeam assembly also includes a top plate, which includes a top plate and side plates formed by bending the top plate on both sides. The top plate is disposed on the top of the second crossbeam and has a ventilation window opposite to the first installation space. The two side plates are respectively disposed on the opposite side of the two second crossbeams and are detachably connected to the two second crossbeams respectively.
7. The modular frame according to claim 6, characterized in that, The crossbeam assembly also includes multiple reinforcing members, which are respectively disposed on both sides of the first installation space. The reinforcing members connect two adjacent first crossbeams, and an observation window communicating with the first installation space is formed between the reinforcing members and the two adjacent first crossbeams.
8. The modular frame according to claim 3, characterized in that, The crossbeam assembly also includes a fastener that connects the two second crossbeams and forms a fixing space for fixing the motor.
9. The modular frame according to claim 1, characterized in that, Both the first bracket and the second bracket have multiple weight-reducing grooves.
10. A polishing machine, characterized in that, Including the modular rack as described in any one of claims 1-9.