A wall batten forming machine

By designing a wall keel forming machine, a semi-automatic processing method using a cylinder-driven cutting blade and pressure roller is adopted, which solves the problem of low efficiency in traditional manual cutting and achieves efficient keel forming and cost reduction.

CN224322689UActive Publication Date: 2026-06-05SHANDONG BAIKAL NEW BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG BAIKAL NEW BUILDING MATERIALS CO LTD
Filing Date
2025-06-16
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

In existing technologies, the cutting operation during the keel production process mainly relies on manual methods, resulting in low efficiency and high costs.

Method used

A wall keel forming machine was designed, which uses a cylinder to drive a cutting blade at the bottom of the air rod to cut the steel plate, and uses pressure rollers on the forming body to stabilize the forming process, thus achieving semi-automatic processing.

Benefits of technology

It improves the efficiency of keel cutting and forming, reduces labor costs, and realizes a semi-automated rapid processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of forming machine, concretely to a wall body keel forming machine, including the support block is located the bottom end of whole device, the support block top fixed mounting has the support column, and the support column top fixed mounting has the top plate, install the cylinder on the top plate, the cylinder output end installs the gas stem, and the gas stem bottom is equipped with the cutting assembly, install the cutting block on the cutting assembly, the cutting block side end has the hollow slot that carries out the cutting of steel sheet to the beginning, the cutting block top installs the cutting knife, the support block one side is equipped with the forming main part. The forming machine that this device sets is cut to the steel sheet by the cutting knife of the gas stem bottom end driven by the cylinder, and the steel sheet is directly cut into the required size and enters the processing table on the forming main part, and the first compression roller and the second compression roller on the forming main part are used to the stable forming of steel sheet, and the whole processing process adopts the semi -automatic control, improves the practicality of device.
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Description

Technical Field

[0001] This utility model relates to the field of molding machine technology, specifically to a wall keel molding machine. Background Technology

[0002] Keel is a new type of building material. With the development of my country's modernization, keel is widely used in hotels, airport terminals, bus stations, train stations, amusement parks, shopping malls, factories, office buildings, renovation of old buildings, interior decoration, ceilings and other places. Flat keel has the functions of being lightweight, high strength, waterproof, shockproof, dustproof, soundproof, sound-absorbing and constant temperature, and also has the advantages of short construction period and simple construction.

[0003] The keel is formed by pressing with forming equipment. The production of keels often adopts pressing and forming, but currently, it is not possible to cut before pressing and forming. As a result, traditional cutting is mostly done manually, which is not only inefficient but also greatly increases costs. A wall keel forming machine is needed to solve this problem. Utility Model Content

[0004] The purpose of this utility model is to provide a wall keel forming machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wall keel forming machine, comprising a support block located at the bottom of the entire device, a support column fixedly installed at the top of the support block, and a top plate fixedly installed at the top of the support column, a cylinder installed on the top plate, a pneumatic rod installed at the output end of the cylinder, and a cutting assembly provided at the bottom end of the pneumatic rod, a cutting block installed on the cutting assembly, a hollow groove for cutting steel plates starting at the side end of the cutting block, a cutting blade installed at the top of the cutting block, a forming body provided on one side of the support block, a first pressure roller and a second pressure roller respectively installed on the forming body, a conveying device installed on one side of the second pressure roller, and a flattening roller provided on one side of the conveying device.

[0006] As a preferred embodiment of this utility model, the top of the cutting block on the cutting assembly is provided with a slot, and the opening of the slot is larger than the size of the cutting blade.

[0007] As a preferred embodiment of this utility model, the cutting block is fixedly installed on the support block by positioning bolts, and the cutting blade is fixedly installed on the connecting block.

[0008] As a preferred embodiment of this utility model, baffles are fixedly installed on both sides of the forming component, and a processing table for processing steel plates is installed on the forming component.

[0009] As a preferred embodiment of this utility model, the first pressure roller is passed through by a rotating shaft, a second gear is fixedly installed on one side of the rotating shaft, the bottom end of the second gear meshes with a first gear, a main shaft is fixedly installed in the middle of the first gear, and the main shaft is installed at the output end of the motor.

[0010] As a preferred embodiment of this utility model, the plate at the bottom of the conveying device is fixedly installed on the forming body by a reinforcing member, which is made of aluminum alloy.

[0011] As a preferred embodiment of this utility model, a panel is fixedly installed on the front of the support block, and both the motor and the cylinder are controlled through the panel.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) This utility model is a wall keel forming machine. The forming machine in this device cuts the steel plate by the cutting knife at the bottom of the air rod driven by the cylinder. After being cut into the required size, the steel plate enters the processing table on the forming body. The steel plate is stably formed by the first pressure roller and the second pressure roller on the forming body. The entire processing process adopts semi-automatic control, which improves the practicality of the device. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a structural schematic diagram of a wall keel forming machine according to an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the main body of a wall keel forming machine according to an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a cutting assembly of a wall keel forming machine according to an embodiment of the present utility model;

[0018] Figure 4 This is a plan view of the back of a wall keel forming machine according to an embodiment of the present utility model.

[0019] Figure label:

[0020] 1. Support block; 2. Panel; 3. Support column; 4. Top plate; 5. Cylinder; 6. Cutting assembly; 7. Baffle; 8. First pressure roller; 9. Second pressure roller; 10. Rotating shaft; 11. Forming body; 12. Reinforcing member; 13. Conveying device; 14. Flattening roller; 15. Steel plate; 16. Processing table; 17. Air rod; 18. Connecting block; 19. Cutting knife; 20. Cutting block; 21. Hollow groove; 22. Slotting; 23. Positioning bolt; 24. Motor; 25. Main shaft; 26. First gear; 27. Second gear. Detailed Implementation

[0021] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0022] Example 1

[0023] refer to Figures 1 to 3 Example 1 describes a device with a support block 1 located at the bottom of the entire device. A support column 3 is fixedly installed at the top of the support block 1, and a top plate 4 is fixedly installed at the top of the support column 3. A cylinder 5 is installed on the top plate 4, and a pneumatic rod 17 is installed at the output end of the cylinder 5. A cutting assembly 6 is provided at the bottom of the pneumatic rod 17, and a cutting block 20 is installed on the cutting assembly 6. A hollow groove 21 for cutting the steel plate 15 is started at the side end of the cutting block 20, and a cutting knife 19 is installed at the top of the cutting block 20. A forming body 11 is provided on one side of the support block 1, and a first pressure roller 8 and a second pressure roller 9 are respectively installed on the forming body 11. A conveying device 13 is installed on one side of the second pressure roller 9, and a flattening roller 14 is provided on one side of the conveying device 13. The plate at the bottom of the conveying device 13 is fixedly installed on the forming body 11 by a reinforcing member 12, which is made of aluminum alloy. A panel 2 is fixedly installed on the front of the support block 1, and the motor 24 and the cylinder 5 are both controlled by the panel 2.

[0024] In this embodiment, the cylinder 5 drives the air rod 17 to adjust the cutting blade 19 at the bottom of the connecting block 18 to cut the steel plate 15, and then cuts it directly into the required size steel plate 15 before it enters the processing table 16 on the forming body 11.

[0025] Example 2

[0026] refer to Figures 3 to 4Example 2 is a further description of Example 1. It includes a cutting block 20 on the cutting assembly 6 with a slot 22 at the top. The slot 22 is larger than the size of the cutting blade 19. The cutting block 20 is fixedly installed on the support block 1 by positioning bolts 23. The cutting blade 19 is fixedly installed on the connecting block 18. Baffles 7 are fixedly installed on both sides of the forming assembly. A processing table 16 for processing the steel plate 15 is installed on the forming assembly. The first pressure roller 8 passes through the middle through a rotating shaft 10. A second gear 27 is fixedly installed on one side of the rotating shaft 10. The bottom end of the second gear 27 meshes with a first gear 26. A main shaft 25 is fixedly installed in the middle of the first gear 26. The main shaft 25 is installed at the output end of the motor 24.

[0027] In this embodiment, the motor 24 drives the rotation of the first gear 26 on the main shaft 25, and the upper end of the first gear 26 is meshed with the second gear 27. The second gear 27 is connected in the middle to the rotating shaft 10 in the middle of the first pressure roller 8 to realize the forming process of the steel plate 15.

[0028] In practical applications, the forming machine of this device places the steel plate 15 to be processed and cut into the hollow groove 21 on the cutting end block. The cylinder 5 drives the air rod 17 to adjust the cutting blade 19 at the bottom of the connecting block 18 to cut the steel plate 15 directly into the required size. The steel plate 15 then enters the processing table 16 on the forming body 11. The motor 24 drives the rotation of the first gear 26 on the main shaft 25. The upper end of the first gear 26 is meshed with the second gear 27. The second gear 27 is connected to the rotating shaft 10 in the middle of the first pressure roller 8 to realize the forming process of the steel plate 15. Multiple second pressure rollers 9 are installed on one side of the first pressure roller 8. The different design of the second pressure rollers 9 and the first pressure roller 8 further stabilizes the forming of the steel plate 15. The formed steel plate 15 enters the conveying device 13 and is conveyed to the middle of the two flattening rollers 14 for pressing to obtain the finished steel plate 15. The entire processing process adopts semi-automatic control, realizing the rapid forming of the steel plate 15, which is suitable for widespread use.

[0029] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A wall keel forming machine, characterized in that, The device includes a support block (1) located at the bottom of the entire device. A support column (3) is fixedly installed on the top of the support block (1), and a top plate (4) is fixedly installed on the top of the support column (3). A cylinder (5) is installed on the top plate (4). A pneumatic rod (17) is installed at the output end of the cylinder (5), and a cutting assembly (6) is provided at the bottom end of the pneumatic rod (17). A cutting block (20) is installed on the cutting assembly (6). A hollow groove (21) for cutting the steel plate (15) is started at the side end of the cutting block (20). A cutting knife (19) is installed at the top of the cutting block (20). A forming body (11) is provided on one side of the support block (1). A first pressure roller (8) and a second pressure roller (9) are respectively installed on the forming body (11). A conveying device (13) is installed on one side of the second pressure roller (9), and a flattening roller (14) is provided on one side of the conveying device (13).

2. The wall keel forming machine according to claim 1, characterized in that, The top of the cutting block (20) on the cutting assembly (6) is provided with a slot (22), and the opening of the slot (22) is larger than the size of the cutting blade (19).

3. A wall keel forming machine according to claim 1, characterized in that, The cutting block (20) is fixedly installed on the support block (1) by the positioning bolt (23), and the cutting blade (19) is fixedly installed on the connecting block (18).

4. A wall keel forming machine according to claim 1, characterized in that, Both sides of the forming component are fixedly installed with baffles (7), and the forming component is equipped with a processing table (16) for processing the steel plate (15).

5. A wall keel forming machine according to claim 1, characterized in that, The first pressure roller (8) is passed through the middle by a rotating shaft (10). A second gear (27) is fixedly installed on one side of the rotating shaft (10). A first gear (26) meshes with the bottom end of the second gear (27). A main shaft (25) is fixedly installed in the middle of the first gear (26). The main shaft (25) is installed at the output end of the motor (24).

6. A wall keel forming machine according to claim 1, characterized in that, The plate at the bottom of the conveying device (13) is fixedly installed on the forming body (11) by a reinforcing member (12), which is made of aluminum alloy.

7. A wall keel forming machine according to claim 1, characterized in that, The support block (1) has a panel (2) fixedly installed on its front side, and the motor (24) and cylinder (5) are both controlled by the panel (2).