A water-cooled wall slag cleaning tool
By designing a water-cooled wall slag cleaning tool and utilizing components such as a control seat and a vibration motor, efficient cleaning of water-cooled wall slag is achieved, solving the problem of low efficiency in traditional cleaning methods, ensuring stable slag removal and reducing damage to the water-cooled wall.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANTAI MUPING DISTRICT WASTE COMPREHENSIVE TREATMENT CO LTD
- Filing Date
- 2025-06-17
- Publication Date
- 2026-06-16
AI Technical Summary
Traditional cleaning methods are difficult to efficiently remove slag buildup on water-cooled walls, especially since there are many water-cooled wall tubes and they are not evenly distributed, resulting in unsatisfactory cleaning efficiency.
A tool for cleaning slag buildup on water-cooled walls was designed, including an adjustment base, a spacing adjustment component, a slag-breaking shovel, a vibration motor, and a vibration end connector. By adjusting the spacing of the slag-breaking shovel and the vibration force, the tool assists in the removal of slag and reduces the vibration impact on the water-cooled walls.
It improves the efficiency of slag removal from water-cooled walls, ensures stable slag shedding, avoids excessive vibration damage to water-cooled wall pipes, and is easy to operate by hand.
Smart Images

Figure CN224364852U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning tools, and in particular to a tool for cleaning slag buildup on water-cooled walls. Background Technology
[0002] Because boiler water-cooled walls are prone to slagging during use, which can negatively impact their heat absorption, and given the large number of water-cooled wall tubes and the large area over which slagging occurs, regular cleaning is necessary. Traditional cleaning methods primarily involve scraping the slagging material off individual tubes. However, due to the large number and varying spacing of the water-cooled wall tubes, cleaning each tube individually is inefficient. Therefore, we propose a water-cooled wall slagging cleaning tool. Utility Model Content
[0003] The main purpose of this utility model is to provide a tool for cleaning slag buildup on water-cooled walls.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] A water-cooled wall slagging cleaning tool includes an adjustment base. An operating handle is fixedly connected to the top of the adjustment base. Three sets of spacing adjustment components are arranged inside the adjustment base. Two sets of spacing adjustment components are slidably connected to the adjustment base, and the other set of spacing adjustment components is fixedly connected to the adjustment base. A slag-breaking shovel is fixedly connected to the bottom of each of the three sets of spacing adjustment components. The spacing adjustment components are used to adjust the spacing between the two outer slag-breaking shovels. A slag removal component is fixedly connected to the inside of the adjustment base. A conductive surface synchronous adjustment component is arranged at the bottom of the slag removal component. The bottom end of the conductive surface synchronous adjustment component is in contact with the slag-breaking shovel.
[0006] A further improvement of this utility model is that the spacing adjustment component includes a sliding retractable seat, a rod-mounted limiting seat, and an inner connecting block. The sliding retractable seat and the inner connecting block are both disposed inside the adjusting seat. The rod-mounted limiting seat passes through the sliding retractable seat and is slidably connected to the sliding retractable seat. A reset tension spring is fixedly connected between the rod-mounted limiting seat and the sliding retractable seat. The inner connecting block is fixedly connected to the bottom of the sliding retractable seat.
[0007] A further improvement of this utility model is that the slag removal component includes a vibration motor and a vibration end connector. The vibration motor is fixedly connected to the control seat, and one end of the vibration end connector is fixedly connected to the synchronous adjustment component of the conductive surface.
[0008] A further improvement of this utility model is that the synchronous adjustment component of the conductive surface includes a pressure shovel connecting platform, a vibration shrinking seat, and a sliding guide rod. There are three vibration shrinking seats, and all three vibration shrinking seats are fixedly connected to the pressure shovel connecting platform. One end of the pressure shovel connecting platform is fixedly connected to the bottom of the vibration end connector. The sliding guide rod passes through the vibration shrinking seat and is slidably connected to the vibration shrinking seat. A spring is fixedly connected between the sliding guide rod and the vibration shrinking seat.
[0009] A further improvement of this utility model is that a vibration guide seat is fixedly connected to the bottom of the sliding guide rod, and the bottom of the vibration guide seat is in contact with the slag crushing shovel.
[0010] A further improvement of this utility model is that the bottom surface of the slag crushing shovel is provided with an inclined chamfer.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] By setting up slag-breaking shovels as the shovel removal part during slag removal in water-cooled wall pipes, the limiting block inside the seat can be released by lifting the rod-mounted limiting seat before operation. The distribution spacing of the slag-breaking shovels on both sides can be adjusted by sliding the connecting block inside the seat along the inner side of the control seat, so that the three sets of slag-breaking shovels are respectively positioned for the three sets of water-cooled wall pipes. Then, by pressing down and pushing the operating handle, it moves along the outer wall of the water-cooled wall pipes. During the movement, the vibration motor and vibration end connector generate vibration force to the vibration contraction seat and sliding guide rod, which helps to accelerate the removal of slag from the water-cooled wall pipes. Furthermore, during the vibration process, due to the elastic connection between the sliding contraction seat and the rod-mounted limiting seat, as well as the elastic connection between the shovel connecting platform and the vibration contraction seat, the vibration intensity of the slag-breaking shovels can be reduced, avoiding excessive impact on the water-cooled wall pipes when the slag-breaking shovels directly transmit vibration impact force. This ensures stable slag removal while facilitating handheld operation. Attached Figure Description
[0013] Figure 1 This is a three-dimensional schematic diagram of a water-cooled wall slag cleaning tool according to the present invention;
[0014] Figure 2 This is a front view of a water-cooled wall slag cleaning tool according to the present invention;
[0015] Figure 3 This is a schematic diagram of the rod-mounted limiting seat in the sliding contraction state of a water-cooled wall slag cleaning tool of this utility model.
[0016] In the diagram: 1. Control seat; 2. Operating handle; 3. Spacing adjustment component; 31. Sliding shrink seat; 32. Rod-mounted limit seat; 33. Inner connecting block; 4. Slag-breaking shovel; 5. Slag removal component; 51. Vibration motor; 52. Vibration end connector; 6. Transmission surface synchronous adjustment component; 61. Shovel connecting platform; 62. Vibration shrink seat; 63. Sliding guide rod; 631. Vibration guide seat. Detailed Implementation
[0017] The present invention will be further described below with reference to specific embodiments. The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual pictures. They should not be construed as limiting the present invention. In order to better illustrate the specific embodiments of the present invention, some parts in the drawings may be omitted, enlarged or reduced, and do not represent the actual product size. It is understandable for those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0018] Please see Figures 1-3 The system includes an adjustment base 1, with an operating handle 2 fixedly connected to the top of the adjustment base 1. Three sets of spacing adjustment components 3 are provided on the inner side of the adjustment base 1, of which two sets of spacing adjustment components 3 are slidably connected to the adjustment base 1, and the other set of spacing adjustment components 3 is fixedly connected to the adjustment base 1. A slag-breaking shovel 4 is fixedly connected to the bottom of each of the three sets of spacing adjustment components 3. The spacing adjustment components 3 are used to adjust the spacing between the two outer slag-breaking shovels 4. A slag-removing component 5 is fixedly connected to the inner side of the adjustment base 1. A conductive surface synchronous adjustment component 6 is provided at the bottom of the slag-removing component 5. The bottom end of the conductive surface synchronous adjustment component 6 is in contact with the slag-breaking shovel 4.
[0019] The spacing adjustment component 3 includes a sliding retractable seat 31, a rod-mounted limiting seat 32, and an inner connecting block 33. The sliding retractable seat 31 and the inner connecting block 33 are both located inside the adjusting seat 1. The rod-mounted limiting seat 32 passes through the sliding retractable seat 31 and is slidably connected to the sliding retractable seat 31. A reset spring is fixedly connected between the rod-mounted limiting seat 32 and the sliding retractable seat 31. The inner connecting block 33 is fixedly connected to the bottom of the sliding retractable seat 31.
[0020] In this embodiment, before debugging, the rod limiting seat 32 is first pulled up to disengage it from the inside of the control seat 1, releasing the sliding limit of the connecting block 33 inside the control seat 1 in the contact state between the rod limiting seat 32 and the control seat 1. Then, the rod limiting seat 32 can be slid along the inside of the control seat 1 to adjust the distribution spacing of the slag-breaking shovels 4 located at both ends of the control seat 1. After debugging, the pulling of the rod limiting seat 32 is released. At this time, due to the contraction effect of the reset spring set between the rod limiting seat 32 and the sliding contraction seat 31, the rod limiting seat 32 returns to the inside of the control seat 1 and contacts the inner wall of the control seat 1 when the tension is released. The friction generated after the rod limiting seat 32 contacts the control seat 1 temporarily limits the slag-breaking shovel 4, maintaining the stability of the slag-breaking shovel 4 when it is locked into the water-cooled wall pipe.
[0021] In this embodiment, the slag removal component 5 includes a vibration motor 51 and a vibration end connector 52. The vibration motor 51 is fixedly connected to the control seat 1, and one end of the vibration end connector 52 is fixedly connected to the transmission surface synchronization adjustment component 6. The vibration end connector 52 is used to connect the output end of the vibration motor 51 to the transmission surface synchronization adjustment component 6. The vibration is generated by the vibration motor 51 and transmitted to the pressure shovel connection platform 61 in the transmission surface synchronization adjustment component 6 by the vibration end connector 52. Finally, the vibration force is guided to the slag breaking pressure shovel 4 through the connection of the vibration shrinkage seat 62, the sliding guide rod 63 and the vibration guide seat 631. The vibration motor 51 can be an existing vibration motor. This part is not an improvement of this utility model and will not be described in detail here.
[0022] In this embodiment, the synchronous debugging component 6 of the conductive surface includes a pressure shovel connecting platform 61, a vibration shrinkage seat 62, and a sliding guide rod 63. There are three vibration shrinkage seats 62, all of which are fixedly connected to the pressure shovel connecting platform 61. One end of the pressure shovel connecting platform 61 is fixedly connected to the bottom of the vibration end connector 52. The sliding guide rod 63 passes through the vibration shrinkage seat 62 and is slidably connected to the vibration shrinkage seat 62. A spring is fixedly connected between the sliding guide rod 63 and the vibration shrinkage seat 62. Since a spring is fixedly connected between the sliding guide rod 63 and the vibration shrinkage seat 62, when the vibration shrinkage seat 62 and the sliding guide rod 63 are subjected to the vibration of the vibration motor 51 and the vibration end connector 52, the sliding guide rod 63 can adapt to the extension and retraction along the inner side of the vibration shrinkage seat 62 and be buffered by the spring, thereby reducing the vibration intensity of the slag breaking pressure shovel 4 and avoiding excessive impact on the water-cooled wall tube when the slag breaking pressure shovel 4 directly transmits vibration impact force.
[0023] In this embodiment, a vibration guide seat 631 is fixedly connected to the bottom of the sliding guide rod 63, and the bottom of the vibration guide seat 631 is in contact with the slag-breaking and pressing shovel 4. The vibration guide seat 631 increases the contact surface between the sliding guide rod 63 and the slag-breaking and pressing shovel 4, ensuring that the slag-breaking and pressing shovel 4 can be stably subjected to the vibration transmission of the vibration guide seat 631.
[0024] In this embodiment, the bottom surface of the slag-breaking shovel 4 is provided with an inclined chamfer; wherein, the chamfer setting of the slag-breaking shovel 4 allows the residual slag to be directly removed when the operator pushes the slag-breaking shovel 4 by operating the handle 2.
[0025] The working principle of this utility model is as follows: In use, firstly, the limiting block 33 inside the seat is released by lifting the rod-mounted limiting seat 32. Then, the distribution spacing of the slag-breaking shovels 4 on both sides is adjusted by sliding the connecting block 33 inside the seat along the inner side of the regulating seat 1, so that the three sets of slag-breaking shovels 4 are respectively positioned for the three sets of water-cooled wall pipes. After completion, the pulling force on the rod-mounted limiting seat 32 is released, causing the rod-mounted limiting seat 32 to retract inwards towards the sliding contraction seat 31. The contact friction between the rod-mounted limiting seat 32 and the inner wall of the regulating seat 1 achieves a temporary limiting effect on the slag-breaking shovels 4, maintaining the stability of the spacing of the slag-breaking shovels 4 before pressing them down onto the surface of the water-cooled wall pipes. Then, by pressing down and pushing the operating handle 2 along the outer wall of the water-cooled wall pipe, during the movement, the vibration motor 51 and the vibration end connector 52 generate vibration force to the vibration contraction seat 62 and the sliding guide rod 63, which helps to accelerate the removal of slag from the water-cooled wall pipe. In addition, during the vibration process, due to the elastic connection between the sliding contraction seat 31 and the rod limit seat 32, as well as the elastic connection between the pressure shovel connecting table 61 and the vibration contraction seat 62, the vibration intensity of the slag breaking pressure shovel 4 can be reduced, avoiding excessive impact on the water-cooled wall pipe when the slag breaking pressure shovel 4 directly transmits vibration impact force, ensuring stable slag removal while facilitating handheld operation.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A tool for cleaning slag buildup on water-cooled walls, comprising a control seat (1), characterized in that, The top of the control seat (1) is fixedly connected to an operating handle (2). Three sets of spacing adjustment components (3) are provided on the inner side of the control seat (1). Two sets of spacing adjustment components (3) are slidably connected to the control seat (1), and the other set of spacing adjustment components (3) is fixedly connected to the control seat (1). The bottom of each of the three sets of spacing adjustment components (3) is fixedly connected to a slag-breaking shovel (4). The spacing adjustment components (3) are used to adjust the spacing between the two outer slag-breaking shovels (4). The inner side of the control seat (1) is fixedly connected to a slag-removing component (5). The bottom of the slag-removing component (5) is provided with a conductive surface synchronous adjustment component (6). The bottom end of the conductive surface synchronous adjustment component (6) is in contact with the slag-breaking shovel (4).
2. The water-cooled wall slag cleaning tool according to claim 1, characterized in that: The spacing adjustment component (3) includes a sliding retractable seat (31), a rod limiting seat (32), and an inner connecting block (33). The sliding retractable seat (31) and the inner connecting block (33) are both located inside the adjustment seat (1). The rod limiting seat (32) passes through the sliding retractable seat (31) and is slidably connected to the sliding retractable seat (31). A reset tension spring is fixedly connected between the rod limiting seat (32) and the sliding retractable seat (31). The inner connecting block (33) is fixedly connected to the bottom of the sliding retractable seat (31).
3. The water-cooled wall slag cleaning tool according to claim 1, characterized in that: The slag removal component (5) includes a vibration motor (51) and a vibration end connector (52). The vibration motor (51) is fixedly connected to the control seat (1), and one end of the vibration end connector (52) is fixedly connected to the conduction surface synchronous adjustment component (6).
4. The water-cooled wall slag cleaning tool according to claim 3, characterized in that: The synchronous debugging component (6) of the conductive surface includes a pressure plate connecting platform (61), a vibration shrinking seat (62), and a sliding guide rod (63). There are three vibration shrinking seats (62), and all three vibration shrinking seats (62) are fixedly connected to the pressure plate connecting platform (61). One end of the pressure plate connecting platform (61) is fixedly connected to the bottom of the vibration end connector (52). The sliding guide rod (63) passes through the vibration shrinking seat (62) and is slidably connected to the vibration shrinking seat (62). A spring is fixedly connected between the sliding guide rod (63) and the vibration shrinking seat (62).
5. The water-cooled wall slag cleaning tool according to claim 4, characterized in that: The bottom of the sliding guide rod (63) is fixedly connected to a vibration guide seat (631), and the bottom of the vibration guide seat (631) is in contact with the slag crushing shovel (4).
6. The water-cooled wall slag cleaning tool according to claim 1, characterized in that: The bottom surface of the slag crusher (4) is provided with an inclined chamfer.