Cooling device for flange production

By designing a motor-driven support plate and annular brush in the cooling device, combined with a water pump and nozzle circulation system, the problems of low cooling water recycling rate and insufficient cleanliness in flange production were solved, realizing the recycling of cooling water and efficient cooling and cleaning of flanges.

CN224406371UActive Publication Date: 2026-06-26CHANGZHOU PUBO MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU PUBO MASCH CO LTD
Filing Date
2025-08-01
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

In the existing flange production process, the recycling rate of cooling water is low, and the cooling process lacks effective cleaning measures, resulting in resource waste and insufficient cleanliness.

Method used

A cooling device comprising a cooling box, a refrigeration station, a filter box, and a storage box was designed. The flange is cooled and cleaned in all directions by a motor-driven support plate and a ring-shaped brush. Combined with a water pump and a spray nozzle circulation system, the cooling water is filtered and reused.

Benefits of technology

This enables the recycling of cooling water, improves the cooling effect and cleanliness of the flange, reduces resource waste, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224406371U_ABST
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Abstract

The utility model relates to flange production cooling technical field discloses a cooling device for flange production, including cooling box, the fixed mounting of partition board is close to the bottom position in cooling box, the fixed mounting of first motor has in the bottom of cooling box, the support plate is provided with on the partition board top, the left side of cooling box is fixed with second motor, the output of second motor is connected with screw rod through the shaft coupling, the outside of screw rod is rotatably connected with the sliding block, the right side of the right side of cooling box is provided with the water outlet, the right side of cooling box outside is provided with refrigeration station, the filter box is provided with in the front side of refrigeration station, the storage tank is provided with in the right side of refrigeration station, the upper side of storage tank is provided with water pump, the left side fixed setting of water pump has rigid water pipe, the other end fixed of rigid water pipe has the shower nozzle, the drainage pipeline is provided with between cooling box and refrigeration station, the water that cools off enters the filter box and filters and then enters the storage tank, and the water pump sends the cooling water in the storage tank to the shower nozzle, realizes the filtration circulation use of cooling water.
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Description

Technical Field

[0001] This utility model relates to the field of flange production cooling technology, specifically a cooling device for flange production. Background Technology

[0002] Flanges are components used to connect pipes. Flanges are typically manufactured using casting and forging. Forging usually involves heating the material to a high temperature and then hammering it into shape. The material then needs to be cooled before proceeding to the next step. Cooling methods include water cooling, air cooling, tower cooling, and sand burial cooling. Low-carbon steel is air-cooled, while austenitic stainless steel is water-cooled. Existing water cooling systems typically require cooling towers and cooling pools, resulting in a significant amount of waste hot water that cannot be recycled. Furthermore, the flanges are not effectively cleaned during the cooling process.

[0003] Therefore, it is essential to design a cooling system for flange production that recycles cooling water. Utility Model Content

[0004] The purpose of this invention is to provide a cooling device for flange production to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a cooling device for flange production, including a cooling box, a partition plate fixedly installed near the bottom of the cooling box, the partition plate dividing the cooling box into a cooling layer and a motor layer, a first motor fixedly installed on the left and right sides of the upper surface of the bottom plate of the motor layer of the cooling box, a support plate provided above the partition plate, a connecting shaft provided at the bottom of the support plate, the support plate being connected to the output end of the first motor through the connecting shaft and a coupling, the partition plate having a shaft hole and a sealed bearing for cooperating with the first motor, a single-sided brush provided below the support plate, the single-sided brush being L-shaped, one side of the L-shape of the single-sided brush having bristles, the other end of the L-shape of the single-sided brush being fixedly connected to the partition plate, when the first motor starts and drives the support plate to rotate, the single-sided brush remains stationary and cleans the impurities at the bottom of the support plate through friction.

[0006] According to the above technical solution, two sets of second motors are fixedly installed on the left side of the cooling box. The output end of each set of second motors is connected to a lead screw through a coupling. A slider is threadedly connected to the outer side of each lead screw. The lead screw and slider form a ball screw nut structure. Each slider is slidably connected to a partition plate. The partition plate is fixed with racks on the front and rear sides of the motor. Each slider is connected to a rotating shaft by a bearing. Gears and annular brushes are fixedly installed at both ends of the rotating shaft. The gears mesh with the racks. A water outlet is opened on the right side of the cooling box. When the second motor starts in the forward direction, the slider drives the rotating shaft to move to the right. The gears mesh with the racks and rotate, driving the rotating shaft to rotate. The annular brush rolls to the right and pushes the wastewater out of the cooling box.

[0007] According to the above technical solution, a refrigeration station is set on the right side of the outside of the cooling box, a filter box is set in front of the refrigeration station, a storage box is set on the right side of the refrigeration station, a water pump is set on the upper side of the storage box, a rigid water pipe is fixedly set on the left side of the water pump, a nozzle is fixed on the other end of the rigid water pipe, multiple nozzles are set on the lower side of the nozzle, the nozzle is located directly above the support plate, a drainage pipe is set between the cooling box and the refrigeration station, the water outlet of the refrigeration station is connected to the filter box, the water outlet of the filter box is connected to the storage box, the cooled water enters the filter box for filtration and then enters the storage box, and the water pump sends the cooling water in the storage box to the nozzle, realizing the filtration and recycling of cooling water.

[0008] According to the above technical solution, the partition plate is provided with a shaft hole and a sealed bearing that cooperate with the first motor.

[0009] According to the above technical solution, a water outlet is provided on the right side of the cooling box.

[0010] According to the above technical solution, the rigid water pipe is a hard pipe.

[0011] Compared with the prior art, the beneficial effects achieved by this utility model are: This utility model,

[0012] The sprayed wastewater is pushed to the cooling station by the rolling of the annular brush for cooling. From the cooling station, it enters the filter box and storage box. The water pump sends the water from the storage box to the nozzle, thus the cooling water is filtered and recycled.

[0013] The motor drives the support plate to rotate, thereby delivering cooling water to every part of the flange, improving the cooling and cleaning effect of the flange;

[0014] The slider drives the rotating shaft to move to the left, and the annular brush rolls to the left to promptly discharge wastewater and impurities from the cooling box, preventing wastewater and impurities from exceeding the support plate and thus avoiding reduced cleaning effect on the flange. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the overall front structure of this utility model;

[0017] Figure 2 This is a partial front view of the structure of this utility model;

[0018] Figure 3 This is the utility model Figure 2 Enlarged schematic diagram of region A structure

[0019] Figure 4This is a partial cross-sectional structural schematic diagram of the right view of this utility model.

[0020] In the diagram: 1. Cooling box; 2. Refrigeration station; 3. Filter box; 4. Storage box; 5. Divider plate; 6. First motor; 7. Water pump; 8. Support plate; 9. Single-sided brush; 10. Drainage pipe; 11. Second motor; 12. Lead screw; 13. Slider; 14. Rack; 15. Rotating shaft; 16. Gear; 17. Circular brush; 18. Rigid water pipe; 19. Spray head; 20. Nozzle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides a technical solution: a cooling device for flange production, including a cooling box 1. A partition plate 5 is fixedly installed near the bottom of the cooling box 1, dividing the cooling box 1 into a cooling layer and a motor layer. A first motor 6 is fixedly installed on both sides of the bottom of the motor layer of the cooling box 1. A support plate 8 is provided above the partition plate 5, and a connecting shaft is provided at the bottom of the support plate 8. The support plate 8 is connected to the output end of the first motor 6 through the shaft and coupling. The partition plate 5 has a shaft hole and a sealed bearing that cooperate with the first motor 6. A single-sided brush 9 is provided below the support plate 8. The single-sided brush 9 is L-shaped, with bristles on one side of the L-shape. The other end of the L-shape of the single-sided brush 9 is fixedly connected to the partition plate 5. When the first motor 6 starts and drives the support plate 8 to rotate, the single-sided brush 9 remains stationary and cleans the impurities at the bottom of the support plate 8 through friction.

[0023] refer to Figures 2-3 Two sets of second motors 11 are fixed on the left side of the cooling box 1. The output end of each set of second motors 11 is connected to a lead screw 12 through a coupling. A slider 13 is threaded on the outer side of each set of lead screws 12. The lead screw 12 and slider 13 form a ball screw nut structure. Each slider 13 is slidably connected to a partition plate 5. A rack 14 is fixed on the front and rear sides of the partition plate 5. A rotating shaft 15 is connected to the slider 13 by a bearing. A gear 16 and a ring brush 17 are fixed at both ends of the rotating shaft 15 respectively. The gear 16 meshes with the rack 14. A water outlet is opened on the right side of the cooling box 1. When the second motor 11 starts in the forward direction, the slider 13 drives the rotating shaft 15 to move to the right. The gear 16 meshes with the rack 14 and rotates, driving the rotating shaft 15 to rotate. The ring brush 17 rolls to the right and pushes the wastewater out of the cooling box 1.

[0024] refer to Figures 1-3 A refrigeration station 2 is located on the right side of the exterior of the cooling tank 1. A filter box 3 is located in front of the refrigeration station 2. A storage tank 4 is located on the right side of the refrigeration station 2. A water pump 7 is located on the upper side of the storage tank 4. A rigid water pipe 18 is fixedly installed on the left side of the water pump 7. Spray nozzles 19 are respectively installed above the two support plates 8. The spray nozzles 19 are fixedly connected to the rigid water pipes 18. Multiple nozzles 20 are installed on the lower side of the spray nozzles 19. A drain pipe 10 is installed between the cooling tank 1 and the refrigeration station 2. The water outlet of the refrigeration station 2 is connected to the filter box 3. The water outlet of the filter box 3 is connected to the storage tank 4. The cooled water enters the filter box 3 for filtration and then enters the storage tank 4. The water pump 7 sends the cooling water in the storage tank 4 to the spray nozzles 19 to realize the filtration and recycling of the cooling water.

[0025] Working principle: During cooling, the flange is placed into the support plate 8. The first motor 6 starts and drives the support plate 8 to rotate. The water pump 7 sends the cooling water in the storage tank 4 to the nozzle 19. The nozzle 20 sprays water to cool the flange and flush impurities to the bottom of the support plate 8. The first motor 6 drives the support plate 8 to rotate, thereby delivering cooling water to every part of the flange, improving the cooling and cleaning effect of the flange.

[0026] The second motor 11 is a bidirectional motor. When the second motor 11 starts in the forward direction, the slider 13 drives the rotating shaft 15 to move to the right. The gear 16 meshes with the rack 14 and rotates, driving the rotating shaft 15 to rotate. The annular brush 17 rolls to the right to push the wastewater out of the cooling box 1. When the second motor 11 starts in the reverse direction, the slider 13 drives the rotating shaft 15 to move to the left. The annular brush 17 rolls to the left to promptly discharge the wastewater and impurities from the cooling box 1, preventing the wastewater and impurities from exceeding the support plate 8 and avoiding reducing the cleaning effect on the flange.

[0027] After cooling, the water enters the refrigeration station 2 for further cooling, then enters the filter box 3 for filtration, and finally enters the storage tank 4. The water pump 7 sends the cooling water from the storage tank 4 to the nozzle 19, thus achieving the filtration and recycling of the cooling water and maintaining the cooling and cleaning effect on the flange.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A cooling device for flange production, comprising a cooling box (1), characterized in that: A partition plate (5) is fixedly installed near the bottom of the cooling box (1). The partition plate (5) divides the cooling box (1) into a cooling layer and a motor layer. A first motor (6) is fixedly installed on the left and right sides of the upper surface of the bottom plate of the motor layer of the cooling box (1). A support plate (8) is provided above the partition plate (5). A connecting shaft is provided at the bottom of the support plate (8). The support plate (8) is connected to the output end of the first motor (6) through the connecting shaft. A single-sided brush (9) is provided below the support plate (8). The single-sided brush (9) is L-shaped. One end of the L-shape of the single-sided brush (9) is provided with bristles. The other end of the L-shape of the single-sided brush (9) is fixedly connected to the partition plate (5).

2. The cooling device for flange production according to claim 1, characterized in that: Two sets of second motors (11) are fixedly installed on the left side of the cooling box (1). The output end of each set of second motors (11) is connected to a lead screw (12) through a coupling. The outer side of each set of lead screws (12) is threaded with a slider (13). Each set of lead screws (12) and sliders (13) form a ball screw nut structure. Each slider (13) is slidably connected to a partition plate (5). The partition plate (5) is fixed with racks (14) on the front and rear sides of the motor. Each slider (13) is connected to a rotating shaft (15) by a bearing. The two ends of the rotating shaft (15) are respectively fixed with gears (16) and annular brushes (17). The gears (16) mesh with the racks (14).

3. A cooling device for flange production according to claim 2, characterized in that: A refrigeration station (2) is provided on the right side of the outside of the cooling box (1). A filter box (3) is provided on the front side of the refrigeration station (2). A storage box (4) is provided on the right side of the refrigeration station (2). A water pump (7) is provided on the upper side of the storage box (4). A rigid water pipe (18) is fixedly provided on the left side of the water pump (7). A nozzle (19) is fixed at the other end of the rigid water pipe (18). Multiple nozzles (20) are provided on the lower side of the nozzle (19). The nozzle (19) is located directly above the support plate (8). A drainage pipe (10) is provided between the cooling box (1) and the refrigeration station (2). The water outlet of the refrigeration station (2) is connected to the filter box (3). The water outlet of the filter box (3) is connected to the storage box (4).

4. A cooling device for flange production according to claim 1, characterized in that: The partition plate (5) has a shaft hole and a sealed bearing that cooperate with the first motor (6).

5. A cooling device for flange production according to claim 2, characterized in that: The cooling box (1) has a water outlet on its right side.

6. A cooling device for flange production according to claim 3, characterized in that: The rigid water pipe (18) is a hard pipe.