A 6-head welding strip simultaneous winding device

Abstract

The utility model discloses a kind of welding strip 6 head simultaneous winding device, it is related to welding strip winding technical field, including base subassembly and winding subassembly, the top of base subassembly is vertically installed with driving assembly, winding subassembly is connected with the side edge upper end of base subassembly with base subassembly as center circular array and is provided with six groups, the top of driving assembly is installed with fixed frame.The welding strip 6 head simultaneous winding device, by setting the side edge of base subassembly is connected with six winding subassembly, simultaneously cooperate the structure cooperation of driving assembly, six groups of welding strip can be simultaneously wound, with the setting of this structure, the efficiency of device structure operation can be effectively guaranteed, simultaneously using winding subassembly itself structure, realize the disassembly replacement of winding roller, with this, the structural flexibility of device can be guaranteed, and base subassembly can guarantee the structural stability of entire device, to ensure the operation stability of device.

Description

Technical Field

[0001] This utility model relates to the field of welding strip winding technology, specifically a welding strip winding device with 6 heads simultaneously winding. Background Technology

[0002] Solder ribbon is a strip-shaped welding material mainly used to connect or fill metal parts, and is widely used in photovoltaic modules, construction engineering, machinery manufacturing and other fields. Depending on the application scenario, it can be divided into photovoltaic solder ribbon (such as tinned copper ribbon) and industrial solder ribbon (such as steel solder ribbon, aluminum solder ribbon, etc.), and its core functions include conducting electricity (photovoltaic field) or enhancing weld strength (industrial field).

[0003] Conventional winding devices, due to structural limitations, have relatively limited processing efficiency, making them unsuitable for rapid batch winding of welding strips. Utility Model Content

[0004] The purpose of this invention is to provide a six-head simultaneous winding device for welding strips to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a six-head simultaneous winding device for welding strip, comprising a base assembly and a winding assembly. A drive assembly is vertically mounted on the top of the base assembly. The winding assembly is arranged in a circular array around the base assembly, connected to the upper side of the base assembly in six groups. A fixing frame is mounted on the top of the drive assembly. The winding assembly includes a guide post, an upper stabilizing frame, a driven wheel, a first connecting shaft, a winding roller, a second connecting shaft, and a lower stabilizing frame. The upper stabilizing frame is horizontally mounted on the top of the guide post, and a driven wheel is mounted on the top of the end of the upper stabilizing frame away from the guide post. The bottom of the driven wheel is vertically connected to the first connecting shaft, and a winding roller is movably and vertically mounted on the bottom of the first connecting shaft. The bottom of the winding roller is movably connected to the second connecting shaft, and the bottom of the second connecting shaft is connected to the lower stabilizing frame.

[0006] Furthermore, the base assembly includes a base, a protective ring frame, a stabilizing seat, and a base frame. The protective ring frame is provided at the top center of the base, and the stabilizing seat is provided on the side of the protective ring frame. The base frame is provided inside the protective ring frame.

[0007] Furthermore, the base has holes for bolt installation at its four opposite corners, and the base and the protective ring frame are welded together. The stabilizing seats are arranged in a ring array with the protective ring frame as the center and there are six groups of them.

[0008] Furthermore, the drive assembly includes a support frame, a servo motor, a differential, and a drive wheel. The servo motor is vertically mounted at the lower end of the support frame, and the top power output end of the servo motor is connected to the differential via a coupling. The top power output end of the differential is connected to the drive wheel via a coupling.

[0009] Furthermore, the support frame is movably mounted on the top of the base frame, and the drive wheel is horizontally positioned on the top of the differential. Moreover, the support frame, servo motor, differential, and drive wheel are all located on the same vertical central axis.

[0010] Furthermore, the upper and lower stabilizing frames are parallel to each other, the driven wheel and the driving wheel are meshed, and the driven wheel, the first connecting shaft, the take-up roller, and the second connecting shaft are all on the same vertical central axis. The upper and lower stabilizing frames are respectively connected to the upper and lower ends of the guide column.

[0011] Furthermore, the fixing frame includes a hexagonal frame, a combination plate base, and a docking seat. The combination plate base is installed at the center of the bottom of the hexagonal frame, and the docking seat is connected to the bottom edge of the hexagonal frame.

[0012] Furthermore, the docking seats are arranged in a circular array of six groups around the center of the hexagonal frame, and the docking seats are connected to the bottom center of the hexagonal frame through a bearing seat structure.

[0013] This utility model provides a welding strip six-head simultaneous winding device, which has the following beneficial effects:

[0014] 1. This utility model features six sets of winding components connected to the upper side of the base assembly. Since the driven wheels and driving wheels are meshed, when the servo motor operates with the differential, the driving wheel connected to it rotates horizontally, synchronously driving the six sets of driven wheels on the side. The rotation of the driven wheels, in turn, drives the winding roller connected to the bottom via the first connecting shaft to rotate vertically. This structure enables simultaneous operation of six workstations, facilitating batch processing of welding strip winding and maximizing the device's operational efficiency to meet usage requirements. Furthermore, a through-slot structure is provided in the middle of the guide column, through which the wound welding strip passes and wraps around the surface of the winding roller, ensuring winding stability and preventing unnecessary structural interference.

[0015] 2. In this utility model, the take-up roller is connected to the first connecting shaft and the second connecting shaft at both ends by a detachable movable link structure. This facilitates the disassembly and assembly of the take-up roller, thereby facilitating material collection. The structure also allows for easy maintenance of the device. Furthermore, the fixed frame installed on the top of the drive assembly provides structural fixation and support for the take-up assembly. Additionally, the docking seat connects the hexagonal frame and the driven wheel, and its own bearing seat structure ensures stability and mobility between structural components, preventing unnecessary structural interference. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a welding strip six-head simultaneous winding device according to the present invention;

[0017] Figure 2 This is a schematic diagram of the base assembly structure of a 6-head simultaneous winding device for welding strip according to the present invention;

[0018] Figure 3 This is a three-dimensional structural diagram of the drive assembly of a 6-head simultaneous winding device for welding strip according to this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the winding assembly of a 6-head simultaneous winding device for welding strip according to this utility model;

[0020] Figure 5 This is a three-dimensional structural diagram of the winding component of a six-head simultaneous winding device for welding strip according to this utility model.

[0021] In the diagram: 1. Base assembly; 101. Base; 102. Protective ring frame; 103. Stabilizer; 104. Base frame; 2. Drive assembly; 201. Support frame; 202. Servo motor; 203. Differential; 204. Drive wheel; 3. Rewind assembly; 301. Guide column; 302. Upper stabilizer; 303. Driven wheel; 304. First connecting shaft; 305. Rewind roller; 306. Second connecting shaft; 307. Lower stabilizer; 4. Fixing frame; 401. Hexagonal frame; 402. Combined disc base; 403. Docking seat. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] like Figures 1 to 5As shown, a six-head simultaneous winding device for welding strip includes a base assembly 1 and a winding assembly 3. A drive assembly 2 is vertically mounted on the top of the base assembly 1. The winding assemblies 3 are arranged in a circular array around the base assembly 1, connected to the upper side of the base assembly 1, and six sets are provided. A fixing frame 4 is mounted on the top of the drive assembly 2. The winding assembly 3 includes a guide post 301, an upper stabilizing frame 302, a driven wheel 303, a first connecting shaft 304, a winding roller 305, a second connecting shaft 306, and a lower stabilizing frame 307. The upper stabilizing frame 302 is horizontally mounted on the top of the guide post 301, and the driven wheel 303 is mounted on the top of the end of the upper stabilizing frame 302 away from the guide post 301. The bottom of the driven wheel 303 is vertically connected to the first connecting shaft 304, and the bottom of the first connecting shaft 304 is movably and vertically mounted to the bottom of the first connecting shaft 304. The bottom of the winding roller 305 is movably connected to... There is a second connecting shaft 306, and the bottom of the second connecting shaft 306 is connected to a lower stabilizer 307. The upper stabilizer 302 and the lower stabilizer 307 are parallel to each other. The driven wheel 303 and the driving wheel 204 are meshed. The driven wheel 303, the first connecting shaft 304, the take-up roller 305, and the second connecting shaft 306 are all on the same vertical central axis. The upper stabilizer 302 and the lower stabilizer 307 are respectively set and connected to the upper and lower ends of the guide column 301. Since the driven wheel 303 and the driving wheel 204 are meshed, when the servo motor 202 and the differential 203 are in operation, the driving wheel 204 connected to it will rotate horizontally, thereby synchronously driving the six sets of driven wheels 303 on the side. The rotation of the driven wheels 303 will drive the take-up roller 305 connected to the bottom through the first connecting shaft 304 to rotate synchronously vertically.

[0024] like Figures 1 to 5As shown, the base assembly 1 includes a base 101, a protective ring frame 102, a stabilizing seat 103, and a base frame 104. The protective ring frame 102 is located at the top center of the base 101, and the stabilizing seat 103 is located on the side of the protective ring frame 102. The base frame 104 is located inside the protective ring frame 102. Holes for bolt installation are provided at the four opposite corners of the base 101. The base 101 and the protective ring frame 102 are welded together. The stabilizing seats 103 are arranged in a circular array with the protective ring frame 102 as the center, and there are six groups of them. The drive assembly 2 includes a support frame 201, a servo motor 202, a differential 203, and a drive wheel 204. The servo motor 202 is vertically mounted on the lower end of the support frame 201. The top power output end of the servo motor 202 is connected to the differential 203 through a coupling, and the top power output end of the differential 203 is connected to the drive wheel 204 through a coupling. 04. The support frame 201 is movably installed on the top of the base frame 104, and the drive wheel 204 is horizontally set on the top of the differential 203. Moreover, the support frame 201, servo motor 202, differential 203 and drive wheel 204 are all on the same vertical central axis. The fixed frame 4 includes a hexagonal frame 401, a combination plate seat 402 and a docking seat 403. The combination plate seat 402 is installed at the center of the bottom of the hexagonal frame 401, and the docking seat 403 is connected to the bottom edge of the hexagonal frame 401. The docking seats 403 are arranged in a circular array around the center of the hexagonal frame 401 in six groups. The docking seats 403 are connected to the center of the bottom of the hexagonal frame 401 through a bearing seat structure. Since the take-up roller 305 is connected to the first connecting shaft 304 and the second connecting shaft 306 at both ends by a detachable movable link structure, the take-up roller 305 can be disassembled and assembled in this way, which facilitates the collection of materials.

[0025] In summary, as Figures 1 to 5 As shown, the welding strip six-head simultaneous winding device is used by first fixing the entire device with bolts using the holes set at the four diagonal corners of the base 101. Then, the six sets of winding rollers 305 used to wind the welding strip are vertically connected and installed between the six sets of first connecting shafts 304 and second connecting shafts 306. Then, a section of the welding strip to be wound is passed through the through groove opened in the middle of the guide column 301, and one end of the welding strip is connected to the surface of the winding roller 305.

[0026] When the drive assembly 2 connected to the top of the base frame 104 inside the protective ring frame 102 starts to operate, the servo motor 202 inside the support frame 201 starts to operate and drives the drive wheel 204 connected to it via the differential 203 to rotate vertically. As the drive wheel 204 operates, the six sets of driven wheels 303 meshing with the side of the drive wheel 204 rotate synchronously. As the driven wheels 303 rotate, their bottoms rotate vertically through the first connecting shaft 304 connected to the take-up roller 305, thereby realizing the take-up operation of the six stations. During the operation of the entire device, the hexagonal frame 401 connected to the top of the support frame 201 and the top surface of the driven wheels 303 via the combination plate seat 402 and the docking seat 403 can provide good structural support and structural stability.

[0027] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A six head simultaneous welding strip winding device comprising a base assembly (1) and a winding assembly (3), characterized in that: A drive assembly (2) is vertically mounted on the top of the base assembly (1). The winding assembly (3) is arranged in a circular array around the base assembly (1) and connected to the upper side of the base assembly (1) in six groups. A fixing frame (4) is mounted on the top of the drive assembly (2). The winding assembly (3) includes a guide post (301), an upper stabilizing frame (302), a driven wheel (303), a first connecting shaft (304), a winding roller (305), a second connecting shaft (306), and a lower stabilizing frame (307). An upper stabilizer (302) is horizontally mounted on the top of the column (301), and a driven wheel (303) is mounted on the top of the end of the upper stabilizer (302) away from the guide column (301). A first connecting shaft (304) is vertically connected to the bottom of the driven wheel (303), and a take-up roller (305) is movably and vertically mounted on the bottom of the first connecting shaft (304). At the same time, a second connecting shaft (306) is movably connected to the bottom of the take-up roller (305), and a lower stabilizer (307) is connected to the bottom of the second connecting shaft (306).

2. The welding strip six-head simultaneous winding device according to claim 1, characterized in that, The base assembly (1) includes a base (101), a protective ring frame (102), a stabilizing seat (103), and a base frame (104). The protective ring frame (102) is provided at the top center of the base (101), and the stabilizing seat (103) is provided on the side of the protective ring frame (102). The base frame (104) is provided inside the protective ring frame (102).

3. The welding strip six-head simultaneous winding device according to claim 2, characterized in that, The base (101) has holes for bolt installation at its four opposite corners, and the base (101) and the protective ring frame (102) are welded together. The stabilizing seat (103) is arranged in a ring array with the protective ring frame (102) as the center and has six groups of them.

4. The welding strip six-head simultaneous winding device according to claim 2, characterized in that, The drive assembly (2) includes a support frame (201), a servo motor (202), a differential (203), and a drive wheel (204). The servo motor (202) is vertically mounted on the lower interior of the support frame (201), and the top power output end of the servo motor (202) is connected to the differential (203) via a coupling. The top power output end of the differential (203) is connected to the drive wheel (204) via a coupling.

5. A simultaneous winding device for six welding strips according to claim 4, characterized in that, The support frame (201) is movably mounted on the top of the base frame (104), and the drive wheel (204) is horizontally positioned on the top of the differential (203). Moreover, the support frame (201), servo motor (202), differential (203) and drive wheel (204) are all on the same vertical central axis.

6. A simultaneous winding device for six welding strips according to claim 4, characterized in that, The upper stabilizer (302) and the lower stabilizer (307) are parallel to each other. The driven wheel (303) and the driving wheel (204) are meshed together. The driven wheel (303), the first connecting shaft (304), the winding roller (305), and the second connecting shaft (306) are all on the same vertical central axis. The upper stabilizer (302) and the lower stabilizer (307) are respectively connected to the upper and lower ends of the guide column (301).

7. A simultaneous winding device for six welding strips according to claim 1, characterized in that, The fixing frame (4) includes a hexagonal frame (401), a combination plate base (402) and a docking seat (403). The combination plate base (402) is installed at the center of the bottom of the hexagonal frame (401), and the docking seat (403) is connected to the bottom edge of the hexagonal frame (401).

8. A simultaneous winding device for six welding strips according to claim 7, characterized in that, The docking seats (403) are arranged in a circular array in six groups around the center of the hexagonal frame (401), and the docking seats (403) are connected to the center of the bottom of the hexagonal frame (401) through a bearing seat structure.

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