Construction machine LED spotlight

Abstract

The utility model provides a kind of engineering machinery LED spotlight, including rear shell, the lamp panel assembly with several LED lamps, front frame and optical assembly;The lamp panel assembly is arranged in rear shell interior and is connected with rear shell;The optical assembly includes face shield, face shield is provided with equal optical lens component with the number of LED lamp, face shield and optical lens component are integrated structure;The face shield is connected with rear shell, and each optical lens component cover is equipped with corresponding LED lamp, and the light emitted by LED lamp is emitted through optical lens component and face shield;The front frame is connected with rear shell and accommodates lamp panel assembly and optical assembly in rear shell interior.The utility model engineering machinery LED spotlight can solve the problem that the structure stability is poor and the sealing property is poor caused by the separation structure of face shield and optical lens, to improve the optical performance and lighting effect of LED spotlight.In addition, engineering machinery LED spotlight can adapt to different plug use, to improve practicality and versatility.

Description

Technical Field

[0001] This utility model relates to the field of lighting technology, and more specifically, to an LED spotlight for engineering machinery. Background Technology

[0002] LED spotlights for construction machinery are key lighting equipment for modern construction vehicles (such as excavators, loaders, and cranes), playing an irreplaceable role in low-light environments such as nighttime operations and tunnel construction. To ensure the reliability and optical performance of LED spotlights under complex working conditions (such as vibration, dust, and high / low temperatures), their structural design is particularly crucial.

[0003] The use of a separate mask and optical lens structure in LED spotlights for construction machinery is becoming increasingly mainstream. This structure, through the layered design of an independent mask and an internal optical lens, provides protection for the optical lens when assembled, but it also introduces the following prominent problems:

[0004] 1. Poor structural stability: The working environment of construction machinery is complex and it is in a state of vibration and bumps for a long time. This can easily cause the relative position of the mask and lens to shift, affecting the lighting effect of the LED spotlight.

[0005] 2. Cumbersome assembly: The separate structure of the mask and optical lens increases the assembly process and difficulty, requiring higher technical skills from assembly workers. Furthermore, slight carelessness during assembly may introduce deviations, reducing the production efficiency of LED spotlights.

[0006] 3. Insufficient sealing: The separate structure results in an assembly gap between the mask and the lens. Dust and moisture can enter and contaminate the optical lens, reduce light transmittance, and affect the lighting effect of the LED spotlight. Utility Model Content

[0007] The purpose of this utility model is to overcome the shortcomings and deficiencies in the existing technology and provide an LED spotlight for engineering machinery. This LED spotlight for engineering machinery can solve the problems of poor structural stability and poor sealing caused by the separation of the mask and optical lens, thereby improving the optical performance and lighting effect of the LED spotlight.

[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: an LED spotlight for engineering machinery, characterized in that it includes a rear shell, a lamp panel assembly with a plurality of LEDs, a front frame, and an optical assembly; the lamp panel assembly is disposed inside the rear shell and connected to the rear shell; the optical assembly includes a mask, on which optical lens components are provided in an number equal to the number of LEDs, and the mask and the optical lens components are an integral structure; the mask is connected to the rear shell, each optical lens component covers a corresponding LED, and the light emitted by the LEDs is emitted through the optical lens components and the mask; the front frame is connected to the rear shell and accommodates the lamp panel assembly and the optical assembly inside the rear shell.

[0009] In the above solution, the LED spotlight's mask and optical lens components are integrated into a single structure, which solves the problems of poor structural stability and sealing caused by the separate structure of the mask and optical lens in existing engineering machinery lighting fixtures, thereby improving the optical performance and lighting effect of the LED spotlight. Furthermore, the integrated structure of the mask and optical lens components allows for convenient and quick replacement of the corresponding integrated structure mask and optical lens components according to different light distribution schemes of the LED spotlight. This facilitates assembly and improves the versatility and ease of use of the LED spotlight.

[0010] Each optical lens component includes a lamp cup and a lens; the lamp cup has a gradually tapering structure, with the larger end of the lamp cup mounted on the mask and the smaller end connected to the lens.

[0011] The LED spotlight for this construction machinery also includes a sealing gasket; the rear housing is provided with a sealing groove, and the sealing gasket is placed in the sealing groove and fits the face shield.

[0012] The LED spotlight for construction machinery also includes a wiring assembly; the wiring assembly includes a lead cap and an electrical control wire; the lead cap is located on the rear housing, one end of the electrical control wire is connected to the light panel assembly, and the other end passes through the lead cap for connection to an external power supply and / or controller.

[0013] The LED spotlight for construction machinery also includes a wiring assembly for easy connection of electrical control wires; the wiring assembly is embedded in the rear cover and connected to the lamp panel assembly.

[0014] The wiring assembly includes plug terminals for connecting electrical control wires and an adapter plate; the adapter plate is disposed on and connected to the lamp panel assembly, and the plug terminals are embedded in the rear cover and connected to the adapter plate.

[0015] The LED spotlight of this invention uses an embedded plug-in terminal for its wiring method. In actual use, the electrical control line may use different types of plugs to connect to the external power supply and / or controller. This invention can be used with electrical control lines with different plugs according to the application. Electrical control lines with different plugs can be plugged into the plug-in terminal, thereby improving the versatility of the LED spotlight.

[0016] The rear of the rear housing is uniformly provided with several heat sinks; a mounting plate is provided inside the rear housing near the heat sinks, and the lamp board assembly is mounted to the mounting plate. To address the problem of excessive light decay caused by high internal temperature in LED spotlights, the lamp board assembly of this invention is directly attached to the internal mounting plate of the rear housing near the heat sinks using fastening screws. By rationally designing the structure of the heat sinks in the rear housing, such as increasing their height and thickness, the surface area for heat dissipation is increased. Simultaneously, increasing the weight of the rear housing accelerates heat conduction, thus solving the problem of excessive light decay at high power output.

[0017] The rear shell is equipped with a waterproof and breathable valve.

[0018] The LED spotlight for construction machinery also includes a mounting bracket for easy installation; the rear shell is adjustablely connected to the mounting bracket; the LED spotlight for construction machinery can be installed at an adjustable angle via the mounting bracket.

[0019] The mounting bracket includes a support, a bolt, and a locking assembly; the rear shell is connected to the support via the bolt and its angle can be adjusted up and down, and finally locked to the bolt via the locking assembly to achieve an adjustable connection between the rear shell and the support.

[0020] The mounting bracket also includes bolt two, anti-vibration pads, flat plates, and anti-loosening nuts; the bracket is adjusted and installed by bolt two, and the anti-vibration pads, flat plates, and anti-loosening nuts are connected to bolt two to lock the bracket.

[0021] This utility model LED spotlight can adjust the beam angle vertically and horizontally to adapt to actual usage needs.

[0022] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0023] 1. This utility model of LED spotlight for engineering machinery can solve the problems of poor structural stability and poor sealing caused by the separation of the mask and optical lens, thereby improving the optical performance and lighting effect of LED spotlight.

[0024] 2. When the wiring method of the utility model engineering machinery LED spotlight adopts embedded plug-in terminals, the LED spotlight can be adapted to different plugs and can be matched with different plug electrical control lines according to the application. The electrical control lines of different plugs only need to be plugged into the plug-in terminals, thereby improving the versatility and practicality of the LED spotlight. Attached Figure Description

[0025] Figure 1 This utility model relates to the explosion of an LED spotlight for engineering machinery. Figure 1 ;

[0026] Figure 2 This utility model relates to the explosion of an LED spotlight for engineering machinery. Figure 2 ;

[0027] Figure 3 This is a schematic diagram of the LED spotlight for engineering machinery of this utility model. Figure 1 ;

[0028] Figure 4 This is a schematic diagram of the LED spotlight for engineering machinery of this utility model. Figure 2 ;

[0029] Among them, 1 is the rear shell, 2 is the lamp panel assembly, 3 is the front frame, 4 is the face mask, 5 is the optical lens component, 6 is the lamp cup, 7 is the sealing gasket, 8 is the sealing groove, 9 is the heat sink, 10 is the mounting plate, 11 is the waterproof and breathable valve, 12 is the bracket, 13 is bolt one, 14 is the locking assembly, 15 is bolt two, 16 is the shockproof pad, 17 is the flat plate, 18 is the anti-loosening nut, and 19 is the plug-in terminal. Detailed Implementation

[0030] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0031] Example 1

[0032] like Figures 1 to 4 As shown, this utility model of an LED spotlight for engineering machinery includes a rear shell 1, a lamp panel assembly 2 with a plurality of LEDs, a front frame 3, and an optical assembly. The lamp panel assembly 2 is disposed inside and connected to the rear shell 1. The optical assembly includes a mask 4, on which are mounted optical lens components 5, the number of which is equal to the number of LEDs. The mask 4 and the optical lens components 5 are an integral structure. The mask 4 is connected to the rear shell 1. Each optical lens component 5 covers a corresponding LED, and the light emitted by the LEDs is emitted through the optical lens components 5 and the mask 4. The front frame 3 is connected to the rear shell 1 and houses the lamp panel assembly 2 and the optical assembly inside the rear shell 1.

[0033] Specifically, each optical lens component 5 includes a lamp cup 6 and a lens. The lamp cup 6 has a gradually tapering structure, with the larger end of the lamp cup 6 mounted on the mask 4 and the smaller end connected to the lens. To improve sealing, the engineering machinery LED spotlight also includes a sealing gasket 7. The rear housing 1 is provided with a sealing groove 8, and the sealing gasket 7 is disposed within the sealing groove 8 and fits against the mask 4.

[0034] The rear shell 1 of this invention has several heat sinks 9 evenly arranged at its rear. An installation plate 10 is located inside the rear shell 1 near the heat sinks 9, and the lamp board assembly 2 is mounted to the installation plate 10. To solve the problem of excessive light decay caused by high internal temperature of the LED spotlight, the lamp board assembly 2 of this invention is directly attached to the installation plate 10 inside the rear shell 1 near the heat sinks 9 using fastening screws. By rationally designing the structure of the heat sinks 9 in the rear shell 1, such as increasing their height and thickness, the surface heat dissipation area is increased. This also increases the weight of the rear shell 1, accelerating heat conduction and solving the problem of excessive light decay at high power. In addition, the rear shell 1 is equipped with a waterproof and breathable valve 11.

[0035] The engineering machinery LED spotlight of this utility model also includes a wiring assembly for easy connection of electrical control cables. This wiring assembly is embedded in the rear cover 1 and connected to the lamp panel assembly 2. The wiring assembly includes a plug-in terminal 19 for plugging in the electrical control cable and an adapter plate 13. The adapter plate 13 is disposed on and connected to the lamp panel assembly 2, and the plug-in terminal 19 is embedded in the rear cover 1 and connected to the adapter plate 13. The LED spotlight of this utility model uses an embedded plug-in terminal 19 for cable output, allowing for the use of electrical control cables with different plugs depending on the application, thereby improving the versatility of the LED spotlight.

[0036] The engineering machinery LED spotlight of this utility model also includes a mounting bracket for easy installation. The rear shell is adjustablely connected to the mounting bracket, and the engineering machinery LED spotlight can be installed at an adjustable angle via the mounting bracket. Specifically, the mounting bracket includes a bracket 12, a bolt 13, and a locking assembly 14. The rear shell 1 is connected to the bracket 12 via the bolt 13 and its angle can be adjusted up and down. Finally, it is locked to the bolt 13 via the locking assembly 14, thereby achieving an adjustable connection between the rear shell 1 and the bracket 12.

[0037] In addition, the mounting bracket also includes bolt 15, anti-vibration pad 16, flat plate 17, and anti-loosening nut 18. The bracket 12 is installed and its angle is adjusted via bolt 15, and the anti-vibration pad 16, flat plate 17, and anti-loosening nut 18 are connected to bolt 15 to lock the bracket 12 in place. This utility model LED spotlight allows for vertical and horizontal adjustment of the beam angle, thus adapting to practical usage needs.

[0038] Example 2

[0039] The only difference between this implementation and Example 1 is that the structure of the wiring assembly is different.

[0040] The wiring assembly of this embodiment includes a wire outlet cap and an electrical control wire. The wire outlet cap is disposed on the rear housing. One end of the electrical control wire is connected to the lamp board assembly, and the other end passes through the wire outlet cap for connection to an external power supply and / or controller.

[0041] The other structures in this embodiment are the same as in Embodiment 1.

[0042] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.

Claims

1. An LED spotlight for engineering machinery, characterized in that: The device includes a rear shell, a light panel assembly with several LEDs, a front frame, and an optical assembly. The light panel assembly is disposed inside the rear shell and connected to it. The optical assembly includes a mask with an equal number of optical lens components as the number of LEDs, and the mask and the optical lens components are an integral structure. The mask is connected to the rear shell, and each optical lens component covers a corresponding LED. The light emitted by the LEDs is emitted through the optical lens components and the mask. The front frame is connected to the rear shell and houses the light panel assembly and the optical assembly inside the rear shell.

2. The LED spotlight for engineering machinery according to claim 1, characterized in that: Each optical lens component includes a lamp cup and a lens; the lamp cup has a gradually tapering structure, with the larger end of the lamp cup mounted on the mask and the smaller end connected to the lens.

3. The LED spotlight for engineering machinery according to claim 1, characterized in that: The LED spotlight for this construction machinery also includes a sealing gasket; the rear housing is provided with a sealing groove, and the sealing gasket is placed in the sealing groove and fits the face shield.

4. The LED spotlight for engineering machinery according to claim 1, characterized in that: The LED spotlight for construction machinery also includes a wiring assembly; the wiring assembly includes a wire outlet cap and an electrical control wire; the wire outlet cap is located on the rear housing, one end of the electrical control wire is connected to the light panel assembly, and the other end passes through the wire outlet cap for connection to an external power supply and / or controller.

5. The LED spotlight for engineering machinery according to claim 1, characterized in that: The LED spotlight for construction machinery also includes a wiring assembly for easy connection of electrical control wires; the wiring assembly is embedded in the rear cover and connected to the lamp panel assembly. The wiring assembly includes plug terminals for connecting electrical control wires and an adapter plate; the adapter plate is disposed on and connected to the lamp panel assembly, and the plug terminals are embedded in the rear cover and connected to the adapter plate.

6. The LED spotlight for engineering machinery according to claim 1, characterized in that: The rear of the rear shell is provided with several heat sinks evenly distributed on the rear part; a mounting plate is provided inside the rear shell near the heat sinks, and the lamp panel assembly is mounted on the mounting plate.

7. The LED spotlight for engineering machinery according to claim 1, characterized in that: The rear shell is equipped with a waterproof and breathable valve.

8. The LED spotlight for engineering machinery according to any one of claims 1 to 7, characterized in that: The LED spotlight for construction machinery also includes a mounting bracket for easy installation; the rear shell is adjustablely connected to the mounting bracket; the LED spotlight for construction machinery can be installed at an adjustable angle via the mounting bracket.

9. The LED spotlight for engineering machinery according to claim 8, characterized in that: The mounting bracket includes a support, a bolt, and a locking assembly; the rear shell is connected to the support via the bolt and its angle can be adjusted up and down, and finally locked to the bolt via the locking assembly to achieve an adjustable connection between the rear shell and the support.

10. The LED spotlight for engineering machinery according to claim 9, characterized in that: The mounting bracket also includes bolt two, anti-vibration pads, flat plates, and anti-loosening nuts; the bracket is adjusted and installed by bolt two, and the anti-vibration pads, flat plates, and anti-loosening nuts are connected to bolt two to lock the bracket.

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