Box for integrated gas station and high-power integrated integrated gas station house

Abstract

The application relates to the technical field of air compressors, in particular to a box for integrated gas stations and a high-power integrated integrated gas station house, wherein the box for the integrated gas station comprises a box body, the box body has an installation space inside, characterized in that the box further comprises gas storage tanks, the gas storage tanks are symmetrically arranged on the two sides of the length direction of the box body, one side of the gas storage tank close to the installation space direction is embedded into the box body, so as to close the two sides of the length direction of the box body through the gas storage tank. At least the problem that the center of gravity of the integrated equipment is greatly offset to one side where the gas storage tank is arranged, and a safety risk exists in the prior art is solved.

Description

Technical Field

[0001] This application relates to the field of air compressor technology, and in particular to a housing for an integrated gas station and a high-power integrated gas station room. Background Technology

[0002] A compressed air station is a complete set of equipment that uses an air compressor (i.e., a compressed air cooling assembly) as its core device to provide a power source for industrial production. Currently, traditional high-power compressed air stations integrate components such as air compressors (i.e., compressed air cooling assemblies), air tanks, and purification equipment (i.e., oil-gas separators, compressed air dryers, etc.) to meet the compressed air needs of metallurgy, chemical industry, machinery manufacturing, and other fields.

[0003] For example, existing technologies disclose an air compressor with a built-in dual-tank cold zone (patent publication number CN218953525U) and a horizontal two-stage screw compact air station (patent publication number CN221120309U).

[0004] Of the two options above:

[0005] First, they all adopt a dual-tank (gas storage tank) layout, and the dual tanks are located on the same single side of the box. Placing the gas storage tank on a single side of the box will cause the center of gravity of the integrated equipment to shift significantly towards the side where the gas storage tank is located. During equipment relocation or use, there may be safety risks due to instability of the center of gravity.

[0006] Secondly, traditional high-power integrated compressed air stations, including but not limited to the two solutions mentioned above, all employ a method of first cooling the compressed air (using an air-cooled cooler) and then further removing water and oil (using a refrigerated dryer). This method places a heavy workload on the equipment used for water and oil removal, typically requiring a high-powered dewatering and deoiling unit. Utility Model Content

[0007] The purpose of this application is to propose a housing for an integrated gas station and a high-power integrated gas station room, which at least solves the problem in the prior art where the integrated compressed air station places the gas storage tank on only one side of the housing, causing the center of gravity of the integrated equipment to shift significantly towards the side where the gas storage tank is located. This may lead to safety risks due to instability during equipment relocation or use.

[0008] To achieve the above objectives, this application adopts the following technical solution:

[0009] On one hand, this application provides a housing for an integrated gas station, including a housing body with an installation space inside. The housing also includes gas storage tanks symmetrically arranged on both sides of the housing body along its length. The side of the gas storage tank closest to the installation space is embedded in the housing body, so that the two sides of the housing body along its length are closed by the gas storage tanks on both sides.

[0010] Based on the above solution and as a preferred embodiment: the housing body includes: a base, with a first mounting area and a second mounting area at both ends along its length; a first support body and a second support body, which are respectively disposed opposite to each other on both sides of the base along its width, and the lower sides of both the first support body and the second support body are connected to the base; a top body, located directly above the base, with two sides of the top body correspondingly connected to the upper sides of the first support body and the second support body; and gas storage tanks respectively disposed in the first mounting area and the second mounting area; the first mounting area... One gas storage tank is provided in each of the first and second installation areas. The bottom of the gas storage tank is connected to the base, the top contacts the top main body, and the sides correspondingly contact the first and second support main bodies, thereby sealing both ends of the box body in the length direction through the gas storage tank. Alternatively, multiple gas storage tanks are provided in the first and second installation areas respectively. The bottom of the gas storage tanks is connected to the base and arranged in a line along the width direction of the box body. The top of the gas storage tanks contacts the top main body. Among the gas storage tanks arranged in a line, the sides of the gas storage tanks correspondingly contact the first and second support main bodies, thereby sealing both ends of the box body in the length direction through the gas storage tank.

[0011] Based on the above scheme and as a preferred embodiment: multiple gas storage tanks are respectively provided in the first installation area and the second installation area; each gas storage tank is provided with an air inlet and an air outlet; among the multiple gas storage tanks provided in the first installation area, the air inlet of the first-ranked gas storage tank is a first air inlet, the air outlet of the last-ranked gas storage tank is a first air outlet, and the air outlet of the first-ranked gas storage tank is connected to the air inlet of the last-ranked gas storage tank; among the multiple gas storage tanks provided in the second installation area, the air inlet of the first-ranked gas storage tank is a second air inlet, the air outlet of the last-ranked gas storage tank is a second air outlet, and the air outlet of the first-ranked gas storage tank is connected to the air inlet of the last-ranked gas storage tank.

[0012] Based on the above scheme and as a preferred embodiment of the above scheme: the gas storage tank and the base are detachably connected.

[0013] Based on the above scheme and as a preferred embodiment: Two first mounting arms are provided on both sides of the base along its length, and the two first mounting arms are opposite each other on both sides of the base along its width. Each first mounting arm has a slot and a first connecting hole. Two second mounting arms are provided on both sides of the top body along its length, and the two second mounting arms are opposite each other on both sides of the top body along its width. A connecting beam connects the two second mounting arms together. A support beam is connected to the bottom of the gas tank. Inserts and second connecting holes are respectively provided at both ends of the support beam. When the gas tank is connected to the base, the top of the gas tank contacts the connecting beam, and the connecting beam and the gas tank are detachably connected. The inserts are inserted into the slots, and the first connecting holes and the second connecting holes are opposite each other. A connector passes through both the first connecting hole and the second connecting hole simultaneously to detachably connect the gas tank to the base.

[0014] Based on the above scheme and as a preferred embodiment: the gas storage tank is provided with an air inlet and an air outlet; the air inlet is located on the side of the gas storage tank and extends into the gas storage tank in such a way that the air intake direction is tangential to the inner wall of the gas storage tank, and a guide ring is provided inside the gas storage tank, the position of the guide ring corresponding to the position of the air inlet, and an annular sealing plate is provided on the guide ring, the inner side of the sealing plate is connected to the upper edge of the guide ring, and the outer side of the sealing plate is connected to the inner wall of the gas storage tank, wherein the guide ring and the sealing plate together form a downward-opening guide channel on the inner wall of the gas storage tank.

[0015] Based on the above scheme and as a preferred embodiment of the above scheme: the air outlet is positioned higher than the air inlet and above the sealing plate; the inner ring of the guide ring is also provided with an inwardly extending annular baffle plate.

[0016] On the other hand, based on the same technical concept of this application, this application also provides a high-power integrated gas station, including the box described above.

[0017] Based on the above scheme and as a preferred embodiment of the above scheme, it further includes an air compression assembly, an oil-gas separation device, a compressed air cooling assembly, and a compressed air dryer, all disposed within the installation space.

[0018] Based on the above scheme and as a preferred embodiment of the above scheme: the air storage tank on one side of the housing body is the first air storage tank, and the air storage tank on the other side is the second air storage tank; the air compression assembly, the oil-gas separator, the compressed air cooling assembly, the first air storage tank, the compressed air dryer, and the second air storage tank are connected in sequence, so that the compressed air generated by the air compression assembly passes through the oil-gas separator, the compressed air cooling assembly, the first air storage tank, and the compressed air dryer in sequence before entering the second air storage tank.

[0019] To address the issue that existing integrated compressed air stations place the air storage tank on only one side of the housing, causing a significant shift in the overall center of gravity towards the tank and potentially posing safety risks during relocation or use, this application offers the following advantages:

[0020] The enclosure for the integrated gas station described in this application can be used in the integrated installation of a high-power integrated gas station room, wherein the installation space is used to install various functional devices (or components) when the high-power integrated gas station room is integrated.

[0021] The enclosure used in integrated gas stations is designed by symmetrically arranging heavier gas storage tanks on both sides of the enclosure's length. These tanks are then used to seal off both sides of the enclosure, ensuring a balanced weight distribution and preventing one side from being too heavy or the other too light. This design serves two purposes: first, it keeps the overall center of gravity of the enclosure and the equipment using it relatively central, preventing significant shifts in the equipment's center of gravity to one side; second, it prevents the weight from concentrating in any particular area within the enclosure, thus ensuring that during movement or other specific situations, the center of gravity is less likely to deviate significantly from the center of the support surface or exceed the support boundary (i.e., the stabilizing cone), thereby improving stability.

[0022] Meanwhile, by directly installing the gas storage tank on the side of the main body of the box and using it to seal the side of the main body of the box, the gas storage tank can also be used to support the structure of the box under certain circumstances. This saves some of the structural materials used in the manufacture of the box and also saves the materials required for sealing the surrounding space of the box. As a result, production costs are reduced compared to general integrated gas station products, and the product weight is also reduced.

[0023] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. These will be further described in detail below with reference to figures. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the enclosure and high-power integrated gas station building for integrated gas stations according to this application. Figure 1 ;

[0026] Figure 2 This is a schematic diagram of the enclosure and high-power integrated gas station building for integrated gas stations according to this application. Figure 2 ;

[0027] Figure 3 This is a schematic diagram showing the distribution of the first installation area, the second installation area, the third installation area, and the fourth installation area of ​​this application;

[0028] Figure 4 This is an assembly diagram of the high-power integrated gas station building of this application after the main body of the box structure is hidden.

[0029] Figure 5 This is an assembly disassembly diagram of the high-power integrated gas station building of this application after the main structure of the box body is hidden.

[0030] Figure 6 This is a schematic diagram showing the first open / closed door of the high-power integrated gas station building in this application.

[0031] Figure 7 This is a schematic diagram showing the arrangement and connection of the first gas storage tank in this application;

[0032] Figure 8 This is a schematic diagram showing the arrangement and connection of the second gas storage tank in this application;

[0033] Figure 9 This is a schematic diagram of a housing and a high-power integrated gas station room for an integrated gas station, which is another embodiment of this application.

[0034] Figure 10 This is an assembly diagram of a high-power integrated gas station, which is another embodiment of this application, after the structure of the main body of the container is hidden.

[0035] Figure 11 This is a structural block diagram of the compressed air flow direction of the high-power integrated gas station building of this application.

[0036] Explanation of reference numerals in the attached figures:

[0037] 10. Containers used for integrated gas stations;

[0038] 20. High-power integrated gas station building;

[0039] 100. Cabinet body; 101. First mounting area; 102. Second mounting area; 103. Third mounting area; 104. Fourth mounting area; 105. Base; 106. First mounting arm; 107. First support body; 108. Second support body; 109. Top body; 110. Second mounting arm; 111. Connecting beam; 112. Slot; 113. First connecting hole; 114. Middle mounting body; 115. First opening and closing door; 116. Air inlet; 117. Second opening and closing door;

[0040] 200. Gas storage tank; 201. Air inlet; 202. Air outlet; 203. Flow guide channel; 204. Flow guide ring; 205. Sealing plate; 206. Baffle plate; 207. First gas storage tank; 208. First air inlet; 209. First air outlet; 210. Second gas storage tank; 211. Second air inlet; 212. Second air outlet; 213. Support beam; 214. Insert block; 215. Second connecting hole; 216. Drain outlet;

[0041] 300. Air compression assembly; 301. Compressor head; 302. Drive motor;

[0042] 400. Oil-gas separation device;

[0043] 500. Compressed air dryer; 501. Cooling fan;

[0044] 600. Compressed air cooling assembly; 601. Fan; 602. Cooler; 603. Air cooling passage; 604. Oil cooling passage;

[0045] 700, Electrical control cabinet; 800, Air filter. Detailed Implementation

[0046] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0047] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it may be directly or indirectly located on that other component. When a component is referred to as "connected to" another component, it may be directly or indirectly connected to that other component. The terms "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate orientations or positions based on the accompanying drawings, and are for ease of description only, and should not be construed as limiting the technical solution. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. "A plurality" means two or more, unless otherwise explicitly defined.

[0048] See Figure 1-10 In order to solve the problem that the integrated compressed air station in the prior art places the air storage tank 200 on one side of the box, which causes the center of gravity of the integrated equipment to shift significantly to the side where the air storage tank 200 is located, and may pose a safety risk due to instability during equipment relocation or use, this application discloses a box 10 for an integrated gas station and a high-power integrated gas station room 20.

[0049] On the one hand, this application discloses a housing 10 for an integrated gas station. The housing 10 for an integrated gas station in this application includes, but is not limited to, the integrated installation of a high-power integrated gas station room 20, wherein the installation space is used to install various functional devices (or components) when the high-power integrated gas station room 20 is integrated.

[0050] In the embodiments of this disclosure, such as Figure 1 , Figure 2 , Figure 4 , Figure 9 As shown, the enclosure 10 for the integrated gas station includes an enclosure body 100, which has an installation space inside. The enclosure also includes gas storage tanks 200, which are symmetrically arranged on both sides of the enclosure body 100 along its length. The side of the gas storage tank 200 closest to the installation space is embedded in the enclosure body 100, so that the two sides of the enclosure body 100 along its length are closed by the gas storage tanks 200 arranged on both sides.

[0051] like Figure 1-2 and Figure 9As shown, the housing 10 for the integrated gas station symmetrically arranges the heavier gas storage tanks 200 on both sides of the housing body 100 along its length, and closes the two sides of the housing body 100 along its length with the gas storage tanks 200. This arrangement of the gas storage tanks 200 on the housing body 100 ensures a balanced weight distribution, preventing one side from being too heavy and the other too light. This serves two purposes: first, it keeps the overall center of gravity of the housing and the equipment using it relatively central, preventing a significant shift of the equipment's center of gravity to one side; second, it prevents the weight from concentrating in a localized area within the housing, thus ensuring that during movement or other specific situations, the center of gravity is less likely to deviate significantly from the center of its support surface or exceed the support boundary (i.e., the stabilizing cone), thereby improving stability.

[0052] Meanwhile, by directly setting the gas storage tank 200 on the side of the box body 100 and using it to seal the side of the box body 100, under certain circumstances, the gas storage tank 200 can work together to support the structure of the box. This saves some of the structural materials used in the production of the box and also saves the materials required for sealing the surrounding space of the box. As a result, production costs are reduced compared to general integrated gas station products, and the product weight is also reduced.

[0053] Meanwhile, the gas tank 200 is embedded in the box body 100 on one side near the installation space, but the other side can be exposed outside the box body 100. The exposed part of the gas tank 200 forms the special appearance structure of the box, making the overall appearance of the box more textured.

[0054] Specifically, such as Figure 1 , Figure 2 , Figure 4 , Figure 9 The box body 100 shown includes a base 105, a first support body 107, a second support body 108, and a top body 109. (As shown...) Figure 3 As shown, the base 105 has a first mounting area 101 and a second mounting area 102 at its two ends along its length, respectively; Figure 5As shown, a first support body 107 and a second support body 108 are respectively disposed opposite to each other on both sides of the base 105 in the width direction, and the lower sides of the first support body 107 and the second support body 108 are fixedly connected to the base 105; a top body 109 is located directly above the base 105, and two sides of the top body 109 are respectively fixedly connected to the upper sides of the first support body 107 and the second support body 108; gas tanks 200 are respectively disposed in the first installation area 101 and the second installation area 102; a gas tank 200 is disposed in the first installation area 101 and the second installation area 102 respectively, the bottom of the gas tank 200 is connected to the base 105, the top contacts the top body 109, and the two sides respectively contact the first support body 107 and the second support body 108, thereby sealing the two ends of the box body 100 in the length direction through the gas tank 200, or, as Figure 1 , Figure 9 As shown, multiple gas storage tanks 200 are respectively arranged in the first installation area 101 and the second installation area 102. The bottom of the gas storage tanks 200 is connected to the base 105 and arranged in a straight line along the width of the box. The top of the gas storage tanks 200 contacts the top body 109. Among the gas storage tanks 200 arranged in a straight line, the sides of the gas storage tanks 200 respectively contact the first support body 107 and the second support body 108, thereby sealing both ends of the box body 100 in the length direction through the gas storage tanks 200. Thus, the base 105, the first support body 107, the second support body 108 and the top body 109 together form the aforementioned installation space.

[0055] On the other hand, this application discloses a high-power integrated gas station 20, which uses the above-mentioned housing 10 for integrated gas stations.

[0056] In the embodiments of this disclosure, such as Figure 3-6 and Figure 10 As shown, this high-power integrated gas station 20 also includes an air compression assembly 300, an oil-gas separation device 400, a compressed air cooling assembly 600, and a compressed air dryer 500, all installed in the installation space.

[0057] For example, such as Figure 3-6 As shown, this high-power integrated gas station 20 includes a housing, a gas storage tank 200, an air compression assembly 300, a compressed air cooling assembly 600, an oil-gas separator 400, and a compressed air dryer 500. The housing has a first installation area 101 and a second installation area 102, located at opposite ends of the housing's length. Figure 3As shown, the space between the first installation area 101 and the second installation area 102 is an installation space, which can be divided into a third installation area 103 and a fourth installation area 104, and the third installation area 103 and the fourth installation area 104 are arranged side by side in the width direction of the housing; the gas storage tank 200 is respectively installed in the first installation area 101 and the second installation area 102; as Figure 4-6 As shown, an air compression assembly 300 is disposed in the third mounting area 103, and is fixedly disposed at the bottom of the housing, with its two ends in the length direction facing the first mounting area 101 and the second mounting area 102 respectively; a compressed air cooling assembly 600 is disposed in the third mounting area 103 and is located above the air compression assembly 300; an oil-gas separator 400 is disposed in the fourth mounting area 104, and is fixedly disposed at the bottom of the housing and is located on the side close to the first mounting area 101 or the second mounting area 102; and a compressed air dryer 500 is disposed in the fourth mounting area 104 and is located on the side opposite to the oil-gas separator 400.

[0058] like Figure 1-2 and Figure 9 As shown, this high-power integrated gas station 20 incorporates multiple gas storage tanks 200, arranged in the first installation area 101 and the second installation area 102 on both sides of the housing. Firstly, by symmetrically and evenly distributing the heavier gas storage tanks 200 within the housing, the overall center of gravity of the high-power integrated gas station 20 is kept relatively centrally located, preventing a significant shift to one side. Secondly, by dispersing the heavier gas storage tanks 200, the internal weight of the high-power integrated gas station 20 is prevented from concentrating in a localized area, thus preventing the center of gravity from significantly deviating from the center of its support surface or exceeding the support boundary (i.e., the stability cone) during movement or other specific situations, thereby improving the stability of the high-power integrated gas station 20.

[0059] Meanwhile, the arrangement of the air storage tank 200 defines the third installation area 103 and the fourth installation area 104 of the intermediate installation area. The heavy air compressor assembly 300 and the oil-gas separator 400, which may generate vibration during operation, are directly fixed to the bottom of the housing, thus ensuring the stability and reliability of the overall structure. Furthermore, the relatively large but lightweight compressed air cooling assembly 600 is placed on top of the air compressor assembly 300, and the fourth installation area 104 simultaneously accommodates the oil-gas separator 400 and the compressed air dryer 500. Through the rational planning and layout of the air compressor assembly 300, the compressed air cooling assembly 600, the oil-gas separator 400, and the compressed air dryer 500, an integrated design scheme with a more compact layout, a more stable structure, and better service life for this high-power integrated gas station 20 is obtained.

[0060] In this embodiment of the disclosure, based on the aforementioned housing 10 for integrated gas stations, such as Figure 6 As shown, the gas tank 200 and the base 105 are detachably connected. Specifically, two first mounting arms 106 are provided on both sides of the base 105 along its length, and the two first mounting arms 106 are opposite each other on both sides of the base 105 along its width. The first mounting arms 106 are provided with slots 112 and first connecting holes 113. Two second mounting arms 110 are provided on both sides of the top body 109 along its length, and the two second mounting arms 110 are opposite each other on both sides of the top body 109 along its width. The two second mounting arms 110 are connected together by a connecting beam 111. The bottom of the gas tank 200 is connected to a support beam 213, and both ends of the support beam 213 are provided with inserts 214 and second connecting holes 215, respectively. When the gas tank 200 is connected to the base 105, the top of the gas tank 200 contacts the connecting beam 111, and the connecting beam 111 and the gas tank 200 are detachably connected, for example, by using screws or screws with nuts to detachably connect the connecting beam 111 and the gas tank 200. At the same time, when the gas storage tank 200 is connected to the base 105, if Figure 2 As shown, the insert 214 is inserted into the slot 112, and the first connecting hole 113 is opposite to the second connecting hole 215. The gas tank 200 is detachably connected to the base 105 by a connector that passes through both the first connecting hole 113 and the second connecting hole 215. The connector can also be a screw or a screw with a nut.

[0061] During the assembly of this high-power integrated gas station 20, the gas storage tank 200 can be removed from the main body 100 first, allowing for a larger access space on the side of the main body 100. This provides more operating space when installing the air compression assembly 300, oil-gas separator 400, compressed air cooling assembly 600, and compressed air dryer 500, facilitating installation operations during assembly and avoiding the problem of inconvenient installation caused by the cramped installation structure of general housings.

[0062] It is worth noting that when multiple gas storage tanks 200 are provided on both sides of the base 105, the multiple gas storage tanks 200 on both sides should be connected to the same support beam 213 to improve the convenience of operation during installation.

[0063] The first installation area 101 and the second installation area 102 are each provided with the same number of gas storage tanks 200, and the gas storage tanks 200 are arranged in a straight line along the width of the box. That is, at least one gas storage tank is provided in each of the first installation area 101 and the second installation area 102.

[0064] like Figure 4 and Figure 6 As shown, the gas storage tank 200 is vertically arranged. The upper and lower ends of the gas storage tank 200 are fixedly connected to the housing. The height of the housing is limited by the height of the gas storage tank 200, and the width of the housing is limited by the arrangement of the gas storage tanks 200. This high-power integrated gas station 20 design is suitable for high-power air compressor components 300 such as 160KW, 250KW, and 320KW. Therefore, while meeting the required gas storage capacity, the gas storage work that would normally require a large-capacity gas storage device can be distributed among multiple relatively small gas storage tanks 200. For example, two or three gas storage tanks 200 can be installed in the first installation area 101 and the second installation area 102, respectively. This results in each gas storage tank 200 having a smaller diameter and a height that perfectly accommodates the installation height of the air compressor components 300 and other devices, thus achieving high-power application requirements while occupying a smaller volume. Meanwhile, the small diameter of a single gas storage tank 200 determines the planar area of ​​the first installation area 101 and the second installation area 102. In addition, the length of the third installation area 103 and the fourth installation area 104 are adapted to the length of the air compression assembly 300, and the width is adapted to the installation and usage width of the oil-gas separator 400 or the compressed air dryer 500 and the air compression assembly 300. As a result, this high-power integrated gas station 20 has the structural advantages of small space occupation volume and small planar area occupation.

[0065] In this embodiment of the disclosure, to ensure both capacity and ease of installation, the gas storage tanks 200 in each installation area 101 and 102 are connected in series. Specifically, each gas storage tank 200 is provided with an air inlet 201 and an air outlet 202. Among the multiple gas storage tanks 200 arranged in the first installation area 101, the air inlet 201 of the first-ranked gas storage tank 200 is designated as the first air inlet 208, and the air outlet 202 of the last-ranked gas storage tank 200 is designated as the first air outlet 208. 09, and the air outlet 202 of the first-ranked air tank 200 is connected to the air inlet 201 of the next-ranked air tank 200; among the multiple air tanks 200 arranged in the second installation area 102, the air inlet 201 of the first-ranked air tank 200 is the second air inlet 211, and the air outlet 202 of the last-ranked air tank 200 is the second air outlet 212, and the air outlet 202 of the first-ranked air tank 200 is connected to the air inlet 201 of the next-ranked air tank 200. In the first installation area 101, compressed air enters the air tank 200 of the current area, which only needs to be connected to the first air inlet 208, and then the compressed air in each air tank 200 is output from the first air outlet 209. In the second installation area 102, compressed air enters the air storage tank 200 of the current area. It only needs to be connected to the second air inlet 211. Then, the compressed air in each air storage tank 200 is output from the second air outlet 212.

[0066] In some embodiments, the first air outlet 209 is connected to the second air inlet 211, or the second air outlet 212 is connected to the first air inlet 208. In this case, the air storage tanks 200 in the first installation area 101 and the second installation area 102 are both used for temporary storage of compressed air in the rear direction.

[0067] When the first air outlet 209 and the second air inlet 211 are connected, the specific connection method is as follows: the air compression assembly 300, the oil-gas separator 400, the compressed air cooling assembly 600, the compressed air dryer 500, and the first air inlet 208 are connected in sequence, so that the compressed air generated by the air compression assembly 300 passes through the oil-gas separator 400, the compressed air cooling assembly 600, and the compressed air dryer 500 in sequence before entering the air storage tank 200 through the first air inlet 208 for temporary storage. The second air outlet 212 is used to connect to an external air-using system (air-using working device, etc.).

[0068] When the second air outlet 212 is connected to the first air inlet 208, the specific connection method is as follows: the air compression assembly 300, the oil-gas separator 400, the compressed air cooling assembly 600, the compressed air dryer 500, and the second air inlet 211 are connected in sequence, so that the compressed air generated by the air compression assembly 300 passes through the oil-gas separator 400, the compressed air cooling assembly 600, and the compressed air dryer 500 in sequence before entering the air storage tank 200 through the second air inlet 211 for temporary storage. The first air outlet 209 is used to connect to an external air-using system (air-using working device, etc.).

[0069] In the embodiments of this disclosure, such as Figure 4 , Figure 6 and Figure 11 As shown, the air tank 200 on one side of the housing body 100 is the first air tank 207, and the air tank 200 on the other side is the second air tank 210. Generally, the air tank 200 installed in the first installation area 101 is the first air tank 207, and the air tank 200 installed in the second installation area 102 is the second air tank 210. The air compression assembly 300, the oil-gas separator 400, the compressed air cooling assembly 600, the first air tank 207, the compressed air dryer 500, and the second air tank 210 are connected in sequence so that the compressed air generated by the air compression assembly 300 passes through the oil-gas separator 400, the compressed air cooling assembly 600, the first air tank 207, and the compressed air dryer 500 in sequence before entering the second air tank 210.

[0070] According to the above configuration, in the first air storage tank 207 and the second air storage tank 210, the first air storage tank 207 is used for temporary storage of compressed air, while the second air storage tank 210 is used for temporary storage of compressed air after final purification. In the compressed air production process, firstly, the air compression assembly 300 is used to produce compressed air. During the production process, a large amount of oil and gas mixture occurs, resulting in high temperatures in the compressed air. Secondly, the compressed air produced by the air compression assembly 300 is connected to the oil-gas separator 400 (typically an externally purchased oil-gas separator tank from an air compressor). The oil-gas separator 400 separates the oil and gas in the compressed air, and the oil is returned to the air compression assembly 300 for reuse. Then, the separated compressed air is connected to the compressed air cooling assembly 600. The compressed air produced by the air compression assembly 300 contains a large proportion of both oil and water. While most of the oil has been separated by the oil-gas separator 400, the water remains mostly in a stable gaseous state due to the high temperature of the compressed air. Connecting the separated compressed air to the compressed air cooling assembly 600 significantly cools the compressed air, causing most of the gaseous water to become liquid water. Then, the next step of water-vapor separation is performed.

[0071] At this point, it's important to note that in general existing technologies, the purification method for compressed air involves directly connecting the compressed air to a refrigerated dryer after passing through the compressed air cooling assembly 600 for further water and oil removal. The disadvantage is that this method places a heavy workload on the equipment used for water and oil removal, typically requiring a high-powered dewatering and oil removal system.

[0072] Therefore, it is important to note that in this embodiment, the compressed air cooling assembly 600 significantly cools the compressed air, converting most of the gaseous water into liquid water. The compressed air is then first connected to the first air storage tank 207 and then to the compressed air dryer 500. This serves two purposes: first, it allows the liquid water in the compressed air to condense and settle directly in the first air storage tank 207, achieving primary water removal; second, it allows the compressed air to continue cooling in the first air storage tank 207, further cooling the compressed air. Through this primary water removal and further cooling process, the workload of the compressed air dryer 500 is reduced, as some liquid water is already removed only in the first air storage tank 207; second, it reduces the cooling load on the compressed air dryer 500 during water removal. This significantly reduces the water removal burden on the compressed air dryer 500. Firstly, the reduced water removal requirement allows for a reduction in the power configuration of the compressed air dryer 500, thus lowering energy consumption. Secondly, the reduced water removal load extends the service life of the compressed air dryer 500. Thirdly, the multi-stage water removal mechanism ensures the purification effect of the compressed air.

[0073] In the embodiments of this disclosure, such as Figure 5-8 As shown, the gas storage tank 200 is provided with an air inlet 201 and an air outlet 202; the air inlet 201 is located on the side of the gas storage tank 200, extending into the gas storage tank 200 in a manner that the air intake direction is tangential to the inner wall of the gas storage tank 200, and a guide ring 204 is provided inside the gas storage tank 200, such as... Figure 7 and Figure 8 As shown, the position of the guide ring 204 corresponds to the position of the air intake port 201. The lower side of the guide ring 204 extends below the horizontal position of the air intake port 201, and the upper side extends above the horizontal position of the air intake port 201. An annular sealing plate 205 is provided on the guide ring 204. The inner side of the sealing plate 205 is connected to the upper edge of the guide ring 204, and the outer side of the sealing plate 205 is connected to the inner wall of the air storage tank 200. The guide ring 204 and the sealing plate 205 together form a downward-opening guide channel 203 on the inner wall of the air storage tank 200.

[0074] Compressed air enters the guide channel 203 from the intake direction through the air inlet 201. Constrained by the guide channel 203, the compressed air forms a high-speed airflow that rapidly surrounds the guide channel 203, resulting in centrifugal flow. This causes oil mist and moisture in the compressed air to be separated. During centrifugation, the guide channel 203 guides and constrains the incoming compressed air, preventing it from rapidly diffusing inside the air tank 200 and losing its rotational flow speed, thus reducing the effectiveness of removing oil mist and moisture. Simultaneously, the contact between the inner wall of the air tank 200 and the sealing plate 205, guide ring 204, etc., with the high-speed compressed air flow creates a viscous effect on oil mist and moisture, and provides a large contact area, ensuring dehydration and oil removal capabilities. The separated oil mist and moisture condense and sink to the bottom of the air tank 200, where water and oil can be discharged from the drain outlet 216.

[0075] Furthermore, the liquid water and separated liquid oil in the gas storage tank 200 naturally sink, while the gas rises, such as... Figure 7 and Figure 8 As shown, the air outlet 202 is positioned higher than the air inlet 201 and above the sealing plate 205, thereby preventing more oil or water substances from flowing out with the compressed air into the air outlet 202.

[0076] Furthermore, such as Figure 7 and Figure 8 As shown, an inwardly extending annular baffle plate 206 is also provided on the inner ring of the guide ring 204. This ensures that the compressed air entering the air tank 200 must pass through the inner hole of the baffle plate 206 before flowing to the air outlet 202. Furthermore, the baffle plate 206 prevents any liquid water or oil mist from being carried to the air outlet 202 by the upward-flowing compressed air. Secondly, the baffle plate 206 prevents any water or oil mist from contacting and condensing on it during the upward flow, thus accelerating the condensation and sinking of water and oil mist in the compressed air to the bottom of the air tank 200.

[0077] It is particularly noteworthy that the inclusion of a guide channel 203 for removing oil mist and moisture in the first air tank 207 significantly enhances its ability to remove water from high-temperature compressed air after cooling by the compressed air cooling assembly 600, and also improves its oil removal capacity, thereby greatly reducing the workload of the compressed air dryer 500. Furthermore, multiple first air tanks 207 can be installed in the first installation area 101 to perform multi-stage oil and water removal on the compressed air. Meanwhile, although the oil and moisture content of the compressed air in the second air tank 210 has already met the standards after treatment by the compressed air dryer 500, the guide channel 203 in the second air tank 210 can further improve the quality of the compressed air, thus preventing malfunctions of the compressed air dryer 500 and ensuring the quality of the compressed air.

[0078] Meanwhile, the guide channel 203 performs oil and water removal on compressed air entirely through physical processes, requiring no additional energy consumption. This enhances the oil and water removal capabilities of the high-power integrated gas station 20 while ensuring the purification effect of compressed air and reducing the energy consumption requirements of the high-power integrated gas station 20.

[0079] It should be noted that the second air storage tank 210 is used to temporarily store purified compressed air, but the total air storage capacity of this high-power integrated gas station 20 is still the sum of the air storage capacity of the first air storage tank 207 and the second air storage tank 210. The gas-using equipment directly consumes the compressed air in the second air storage tank 210, and the first air storage tank 207 continuously supplies and replenishes compressed air to the second air storage tank 210. Furthermore, this allows the compressed air dryer 500 to consume one less set of compressed air from the first air storage tank 207 in one working cycle, further reducing energy consumption and achieving energy conservation and environmental protection. Especially after the first air storage tank 207 is simultaneously equipped with a guide channel 203, the effect of removing water, oil, and solid particulate impurities during the stage of compressed air passing through the first air storage tank 207 is very significant. Furthermore, a multi-stage purification mechanism is formed by connecting multiple first air storage tanks 207 in series before the compressed air dryer 500, thereby pre-purifying the air in a non-powered manner and reducing the workload of the compressed air dryer 500. A further multi-stage purification mechanism is formed by connecting multiple first air storage tanks 207, the compressed air dryer 500, and multiple second air storage tanks 210 in series to fully guarantee the quality of the compressed air produced by this high-power integrated gas station.

[0080] Among them, such as Figure 1 As shown, two gas storage tanks 200 are respectively installed on both sides of the main body 100. Figure 9As shown, three air tanks 200 are respectively arranged on both sides of the housing body 100. If multiple air tanks 200 of the same number are arranged in both the first installation area 101 and the second installation area 102, then similarly, in a preferred manner, multiple first air tanks 207 are connected in series, multiple second air tanks 210 are connected in series, and the compressed air output of the compressed air cooling assembly 600 is connected to the first air inlet 208, then the first air outlet 209 is connected to the compressed air input of the compressed air dryer 500, then the compressed air output of the compressed air dryer 500 is connected to the second air inlet 211, and the second air outlet 212 is connected to the air consumption system.

[0081] In some implementations, such as Figure 4 and Figure 6 As shown, an air filter 800 is also installed on the connecting pipeline between the first air tank 207 and the compressed air dryer 500, so as to fully filter out moisture, oil mist, solid impurities and other contaminants in the compressed air.

[0082] In this embodiment of the disclosure, the high-power integrated gas station 20 is also equipped with an electrical control cabinet 700, which is also located in the fourth installation area 104, and the compressed air dryer 500 and the electrical control cabinet 700 are distributed vertically.

[0083] Furthermore, the compressed air dryer 500 is a refrigerated dryer, and the bottom of the electrical control cabinet 700 is fixedly connected to the bottom of the housing. The refrigerated dryer is positioned above the electrical control cabinet 700. Positioning the refrigerated dryer above the electrical control cabinet 700 allows the cooling fan 501 of the refrigerated dryer to be embedded in the top of the housing.

[0084] In the embodiments of this disclosure, such as Figure 4 and Figure 5 As shown, the compressed air cooling assembly 600 includes a cooler 602 and a fan 601. The cooler 602 is provided with a plurality of cooling fins, and air cooling channels 603 for circulating compressed air are provided among the cooling fins. The fan 601 is located on one side of the cooler 602. The fan 601 is used to blow air into the cooler 602 to dissipate heat and cool the cooling fins, or the fan 601 is used to draw air, so that the air passes through the cooler 602 and dissipates heat and cools the cooling fins. Thus, the compressed air can be cooled by the fan 601 in conjunction with the cooler 602.

[0085] In some embodiments, several cooling fins are further provided with oil cooling channels 604 for the circulation of medium oil, which is the oil required for the operation of the air compression assembly 300. This is also the reason why compressed air contains oil mist. The oil separated in the oil-gas separator 400 first enters the oil cooling channel 604, where the medium oil is cooled before being input into the compressed air cooling assembly 600. This serves two purposes: firstly, it reduces the operating temperature of the compressed air cooling assembly 600, and secondly, it extends the service life of the medium oil.

[0086] Among them, such as Figure 5 As shown, the air compression assembly 300 is an outsourced component. The air compression assembly 300 includes a drive motor 302 and a compressor head 301 driven by the drive motor 302 to produce compressed air. The compressor head 301 faces the first installation area 101, and the oil-gas separator 400 is also located adjacent to the first installation area 101.

[0087] The top main body 109 extends along the length of the gas storage tank 200 and is connected to the middle of the top of the gas storage tank 200. The first support body 107 and the second support body 108 extend along the length of the gas storage tank 200 and extend to the side of the gas storage tank 200, so that the gas storage tank 200 is partially exposed at both ends of the box.

[0088] Among them, the air compression assembly 300, oil-gas separator 400, electrical control cabinet 700, etc. can be directly fixedly connected to the base 105. Then, the middle position of the first support body 107 and the second support body 108 in the vertical direction jointly supports an intermediate mounting body 114 in the installation space. The intermediate mounting body 114 and the top body 109 work together to fix the compressed air dryer 500, compressed air cooling assembly 600, etc.

[0089] Among them, such as Figure 1-2 and Figure 5As shown, to facilitate the later maintenance of this high-power integrated gas station 20, the front of the housing is a first supporting body 107, and the rear is a second supporting body 108. The first supporting body 107 is equipped with a first opening and closing door 115. For example, the first supporting body 107 may include several first columns supported between the base 105 and the top body 109. The first opening and closing door 115 is located between two adjacent first columns, so that the first opening and closing door 115 is mounted on the supporting body and closes the front of the supporting body. A cooler 602 is directly installed on the upper part of the rear side of the housing (second supporting body 108) to facilitate the entry and exit of air for cooling the cooler 602. A second opening and closing door 117 is located on the lower side of the cooler 602 (lower side of the second supporting body 108), and the second opening and closing door 117 is mounted on the supporting body and cooperates with the cooler 602 to close the rear side of the housing. The fan 601 is a centrifugal fan with its outlet facing upwards, i.e., the outlet is located at the top of the housing. Firstly, the fan 601 drives external air through the cooler 602 to cool the medium oil and compressed air. Secondly, an air inlet 116 can be set on the first switch door 115, and the fan 601 drives external air into the housing through the air inlet 116 to form flowing air to cool the various devices inside the housing.

[0090] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A housing for an integrated gas station, comprising a housing body, wherein the housing body has an internal installation space, characterized in that, The enclosure also includes gas storage tanks, which are symmetrically arranged on both sides of the length of the enclosure body. The gas storage tank is embedded in the box body on the side closest to the installation space, so that the two sides of the box body are sealed along the length direction by the gas storage tanks on both sides.

2. The housing for an integrated gas station according to claim 1, characterized in that, The housing body includes: The base has a first mounting area and a second mounting area at its two ends along its length. A first support body and a second support body are disposed opposite to each other on both sides of the width direction of the base, and the lower sides of the first support body and the second support body are both connected to the base. The top body is located directly above the base, and two sides of the top body are connected to the upper sides of the first support body and the second support body respectively. The gas storage tanks are respectively installed in the first installation area and the second installation area; One gas storage tank is respectively installed in the first installation area and the second installation area. The bottom of the gas storage tank is connected to the base, the top contacts the top main body, and the two sides correspondingly contact the first support main body and the second support main body, thereby sealing both ends of the box body in the length direction through the gas storage tank. or, Multiple gas storage tanks are respectively provided in the first installation area and the second installation area. The bottom of the gas storage tank is connected to the base and arranged in a line along the width direction of the box body. The top of the gas storage tank contacts the top main body. Among the gas storage tanks arranged in a line, the side of the gas storage tank contacts the first support main body and the second support main body respectively, thereby sealing both ends of the box body in the length direction through the gas storage tank.

3. The housing for an integrated gas station according to claim 2, characterized in that, Multiple gas storage tanks are respectively provided in the first installation area and the second installation area; The gas storage tank is equipped with an air inlet and an air outlet. Among the multiple gas storage tanks arranged in the first installation area, the air inlet of the first gas storage tank is the first air inlet, the air outlet of the last gas storage tank is the first air outlet, and the air outlet of the first gas storage tank is connected to the air inlet of the last gas storage tank. Among the multiple gas storage tanks arranged in the second installation area, the air inlet of the first gas storage tank is the second air inlet, the air outlet of the last gas storage tank is the second air outlet, and the air outlet of the first gas storage tank is connected to the air inlet of the last gas storage tank.

4. The housing for an integrated gas station according to claim 2, characterized in that, The gas storage tank and the base are detachably connected.

5. The housing for an integrated gas station according to claim 4, characterized in that, Two first mounting arms are provided on both sides of the base along its length. The two first mounting arms are arranged opposite each other on both sides of the base along its width. The first mounting arms are provided with slots and first connecting holes. Two second mounting arms are provided on both sides of the length direction of the top main body. The two second mounting arms are arranged opposite to each other on both sides of the width direction of the top main body, and a connecting beam is connected between the two second mounting arms. The bottom of the gas tank is connected to a support beam. The two ends of the support beam are respectively provided with a plug and a second connecting hole. When the gas tank is connected to the base, the top of the gas tank contacts the connecting beam, and the connecting beam and the gas tank are detachably connected. The plug is inserted into the slot, and the first connecting hole and the second connecting hole are opposite each other. The gas tank and the base are detachably connected by a connector passing through both the first connecting hole and the second connecting hole.

6. The housing for an integrated gas station according to any one of claims 1-5, characterized in that, The gas storage tank is equipped with an air inlet and an air outlet. The air inlet is located on the side of the air tank and extends into the air tank in a manner that the air intake direction is tangential to the inner wall of the air tank. A guide ring is provided inside the air tank, and the position of the guide ring corresponds to the position of the air inlet. An annular sealing plate is provided on the guide ring. The inner side of the sealing plate is connected to the upper edge of the guide ring, and the outer side of the sealing plate is connected to the inner wall of the air tank. The guide ring and the sealing plate together form a downward-opening guide channel on the inner wall of the air tank.

7. The housing for an integrated gas station according to claim 6, characterized in that, The air outlet is positioned higher than the air inlet and above the sealing plate; The inner ring of the flow guide ring is also provided with an inwardly extending annular baffle plate.

8. A high-power integrated gas station, characterized in that: The housing includes any one of claims 1-7.

9. The high-power integrated gas station building according to claim 8, characterized in that, It also includes an air compression assembly, an oil-gas separator, a compressed air cooling assembly, and a compressed air dryer, all disposed within the installation space.

10. The high-power integrated gas station building according to claim 9, characterized in that, The gas storage tank on one side of the box body is the first gas storage tank, and the gas storage tank on the other side is the second gas storage tank. The air compression assembly, the oil-gas separator, the compressed air cooling assembly, the first air storage tank, the compressed air dryer, and the second air storage tank are connected in sequence so that the compressed air generated by the air compression assembly passes through the oil-gas separator, the compressed air cooling assembly, the first air storage tank, and the compressed air dryer in sequence before entering the second air storage tank.

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