Stator assembly magnetic tile anti-falling mechanism

Abstract

This invention discloses a stator assembly magnetic tile anti-tipping mechanism, belonging to the field of motor assembly technology. It includes a frame, and further comprises: an adhesive application mechanism, a magnetic tile assembly mechanism, a magnetic tile clamp installation mechanism, and a feeding mechanism. The leftmost side of the frame is equipped with an adhesive application mechanism for applying adhesive to the inner wall of the motor housing. The middle left side of the frame is equipped with a magnetic tile assembly mechanism for inserting the magnetic tiles into the motor housing. The middle right side of the frame is equipped with two magnetic tile clamp installation mechanisms for inserting magnetic tile clamps into the motor housing. The rightmost side of the frame is equipped with a feeding mechanism for inspecting and unloading the assembled product. The magnetic tile assembly mechanism includes: a magnetic tile pressing component, a feeding component, and a magnetic tile anti-tipping component. The magnetic tile pressing component is installed on the middle left side of the frame, and the feeding component is installed on the front side of the frame. Through this method, the invention can prevent the magnetic tiles from tipping over during the installation of the motor housing, while also enabling the recycling of the positioning core assembly.

Description

Technical Field

[0001] This invention relates to the field of motor assembly technology, specifically a stator assembly magnet anti-tipping mechanism. Background Technology

[0002] As a crucial component of permanent magnet motors, the reliability of the fixing and bonding of magnetic tiles is a key factor affecting motor performance. During the installation process, the magnetic tiles are glued to the inner wall of the motor housing and then secured with magnetic tile clamps to achieve stable installation. The glue requires a certain amount of time to cure. During this period, the magnetic tiles lack an effective limiting and fixing structure, making them highly susceptible to tilting or falling due to external disturbances, equipment vibrations, or their own weight. This leads to misalignment of the magnetic tile installation position, which not only reduces the consistency and pass rate of stator assembly but also wastes materials such as magnetic tiles and glue. Furthermore, rework and adjustments are required, increasing production costs and labor intensity.

[0003] Chinese patent CN116207934B discloses a magnetic tile assembly machine, comprising an assembly table. The assembly table is characterized by: an assembly mold, a motor housing conveying mechanism connected to the front of the assembly mold, a magnetic tile clamping conveying mechanism connected to the rear of the assembly mold, two sets of magnetic tile conveying mechanisms on the left and right sides, and a motor housing pressing mechanism on the top. The assembly mold is a cylindrical mold capable of lifting and rotating. The upper outer circumference of the cylindrical mold has two magnetic tile positioning grooves distributed on the left and right sides, and the outer circumference of the cylindrical mold has two magnetic tile clamping guide grooves distributed front and back and arranged axially. The device includes a magnetic tile clamp pushing assembly and a magnetic tile clamp positioning assembly at the lower end of the magnetic tile clamp guide groove. The motor housing conveying mechanism includes a conveying plate that can move back and forth on a guide rail. The conveying plate has a motor housing mounting hole, which is a stepped hole. The magnetic tile clamp conveying mechanism includes a swing arm and a vibratory plate. The vibratory plate outlet is connected to a slide rail, and a clamping assembly is provided at the end of the slide rail. One end of the swing arm can swing and is mounted on a cross slide table, and the other end of the swing arm has an adsorption assembly. The adsorption assembly connects the end of the slide rail and the lower end of the magnetic tile clamp guide groove for magnetic tile clamp conveying.

[0004] However, the technical solution of this patent has the following problems: This patent cannot prevent the magnetic tiles from tipping over during the installation of the motor housing.

[0005] Based on this, the present invention designs a stator assembly magnetic tile anti-tipping mechanism to solve the above problems. Summary of the Invention

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a stator assembly magnetic tile anti-tipping mechanism.

[0007] To achieve the above objectives, the present invention provides the following technical solution: A stator assembly magnetic tile anti-tipping mechanism includes a frame, and further includes: an adhesive application mechanism, a magnetic tile assembly mechanism, a magnetic tile clamp installation mechanism, and a feeding mechanism. The leftmost side of the frame is equipped with an adhesive application mechanism for applying adhesive to the inner wall of the motor housing. The middle left side of the frame is equipped with a magnetic tile assembly mechanism for inserting the magnetic tile into the motor housing. The middle right side of the frame is equipped with two magnetic tile clamp installation mechanisms for inserting the magnetic tile clamp into the motor housing. The rightmost side of the frame is equipped with a feeding mechanism for inspecting and feeding the assembled finished product. The magnetic tile assembly mechanism includes: a magnetic tile pressing component, a feeding component, and a magnetic tile anti-tipping component. The magnetic tile pressing component is installed on the left middle side of the frame, the feeding component is installed on the front side of the frame, and the magnetic tile anti-tipping component is installed on the left middle side of the frame.

[0008] Furthermore, the magnetic tile pressing assembly includes: a first sliding bracket, a first cylinder, a central shaft, a first slider, and a second cylinder. The first sliding bracket is slidably connected to the frame, the first cylinder is fixedly installed on the frame, the output end of the first cylinder is fixedly connected to the first sliding bracket, the upper end of the central shaft is fixedly installed on the frame, two first sliders are symmetrically distributed on the left and right sides of the central shaft, the first sliders are slidably connected to the central shaft, and two second cylinders are symmetrically fixedly installed on the left and right sides of the first sliding bracket.

[0009] Furthermore, the feeding assembly includes: a first linear module, a second linear module, a T-shaped frame, a first gripper cylinder, a second gripper cylinder, a third linear module, a second sliding bracket, and a third cylinder. The first linear module is fixedly installed on the front side of the frame, the second linear module is fixedly installed on the output end of the first linear module, the T-shaped frame is fixedly installed on the output end of the second linear module, the first gripper cylinder is fixedly installed on the left side of the T-shaped frame, the second gripper cylinder is fixedly installed on the right side of the T-shaped frame, the third linear module is fixedly installed on the left-middle side of the frame, the second sliding bracket is slidably connected to the output end of the third linear module, the third cylinder is fixedly installed on the output end of the third linear module, and the output end of the third cylinder is fixedly connected to the second sliding bracket.

[0010] Furthermore, the magnetic tile anti-tipping assembly includes: a second slider, a first slide cylinder, and a fourth cylinder. The second slider is slidably connected to the left middle side of the frame. The first slide cylinder is fixedly installed on the frame. The fourth cylinder is fixedly installed on the output end of the first slide cylinder. The output end of the fourth cylinder is fixedly connected to the second slider. The second slider has three circular slots.

[0011] Furthermore, the magnetic tile anti-tipping assembly also includes a positioning core assembly, which is installed in a circular slot. The positioning core assembly includes a circular base plate, a positioning post, a spring, and a T-shaped slider. The circular base plate is installed in the circular slot, the positioning post is fixedly installed on the circular base plate, one end of the spring is fixedly installed on the circular base plate, and the T-shaped slider is slidably connected to the positioning post. The end of the spring away from the circular base plate is fixedly installed on the side of the T-shaped slider located inside the positioning post.

[0012] Furthermore, the adhesive application mechanism includes: a fourth linear module, a rotating frame, a rotating cylinder, a first motor, a fifth linear module, and an adhesive delivery nozzle. The fourth linear module is fixedly installed on the far left of the frame. The rotating frame is rotatably connected to the output end of the fourth linear module via a rotating shaft. The rotating cylinder is fixedly installed on the output end of the fourth linear module, and the output end of the rotating cylinder is fixedly connected to the rotating shaft of the rotating frame. The first motor is fixedly installed on the rotating frame, and a circular frame is fixedly installed on the output end of the first motor to accommodate the motor housing. The fifth linear module is fixedly installed on the frame, and the adhesive delivery nozzle is fixedly installed on the output end of the fifth linear module.

[0013] Furthermore, the magnetic tile clamping mounting mechanism includes: a sixth linear module, a fifth cylinder, a C-shaped bracket, a sixth cylinder, and a protrusion. The sixth linear module is fixedly mounted on the right middle side of the frame. The output end of the sixth linear module has a rectangular slot and a circular opening. The circular opening is used to accommodate the motor housing. The fifth cylinder is fixedly mounted on the output end of the sixth linear module. The C-shaped bracket is fixedly mounted on the output end of the fifth cylinder. The sixth cylinder is fixedly mounted on the frame. The protrusion is fixedly mounted on the output end of the sixth cylinder. The protrusion is inserted into the rectangular slot to limit the output end of the sixth linear module.

[0014] Furthermore, the magnetic tile clamping mechanism also includes: a third sliding bracket, a seventh cylinder, a rotating rod, and a second motor. The third sliding bracket is slidably connected to the frame, the seventh cylinder is fixedly installed on the frame, and the output end of the seventh cylinder is fixedly connected to the third sliding bracket. One end of the rotating rod is rotatably connected to the frame, and a negative pressure suction nozzle is fixedly installed at the end of the rotating rod away from the frame. The input end of the negative pressure suction nozzle is connected to an external negative pressure generating device. The second motor is fixedly installed on the frame, and the output shaft of the second motor is connected to one end of the rotating rod via a synchronous pulley and synchronous belt drive.

[0015] Furthermore, the unloading mechanism includes: a fixed bracket, a seventh linear module, an eighth linear module, a second slide cylinder, and a third gripper. The fixed bracket is fixedly installed on the far right side of the frame, the seventh linear module is fixedly installed on the frame, the eighth linear module is fixedly installed at the output end of the seventh linear module, the second slide cylinder is fixedly installed at the output end of the eighth linear module, and the third gripper is fixedly installed at the output end of the second slide cylinder.

[0016] Furthermore, the feeding mechanism also includes a detection mechanism, which is mounted on the frame. The detection mechanism includes an industrial camera, a waste frame, a push plate, and an eighth cylinder. The industrial camera is fixedly mounted on the frame and is located directly above the fixed bracket. The waste frame is fixedly mounted on the frame. The push plate is slidably connected inside the waste frame. The eighth cylinder is fixedly mounted on the lower side of the waste frame, and the output end of the eighth cylinder is fixedly connected to the push plate.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The positioning iron core component in the magnetic tile anti-tipping assembly can be accurately inserted into the motor housing. After the magnetic tile is pressed in, its T-shaped slider forms a stable limit on the magnetic tile under the reset action of the spring, preventing the magnetic tile from tilting or falling due to factors such as uncured glue or external disturbance, ensuring accurate installation position of the magnetic tile, improving the consistency and pass rate of stator assembly, reducing rework and material waste caused by magnetic tile tilting, reducing production costs, and helping to prevent the magnetic tile from tilting during the installation of the motor housing; 2. Automatic picking, placing, conveying and recycling are achieved through the gripper cylinder of the feeding component. After the installation of a single stator magnet tile is completed, the gripper cylinder will take the positioning iron core component out of the motor housing and put it back into the preset slot of the magnet tile anti-tipping component, waiting for the next use. There is no need for frequent manual replenishment or replacement of positioning components, which not only reduces the consumption of positioning iron core materials, but also saves manual operation, improves the overall assembly efficiency, and is conducive to realizing the recycling of positioning iron core components. 3. Through the coordinated operation of various mechanisms, a fully automated process has been formed, from applying adhesive to the motor housing, assembling the magnetic tiles, installing the magnetic tile clamps, to finished product inspection and unloading. This significantly improves the efficiency and stability of stator assembly. The adhesive application mechanism ensures symmetrical and uniform adhesive application to the inner wall of the motor housing, guaranteeing the reliability of magnetic tile bonding. The magnetic tile assembly mechanism works precisely with the feeding and picking components to achieve efficient docking and installation of the magnetic tiles and the motor housing. The magnetic tile clamp installation mechanism uses the coordinated action of multiple cylinders and linear modules to prevent the motor housing from shifting during installation. The unloading mechanism's inspection components can quickly distinguish between qualified and unqualified products, achieving classified unloading. The entire process requires minimal manual intervention, reducing human error and improving production efficiency and product quality stability. This facilitates the automatic assembly, inspection, and unloading of magnetic tiles and magnetic tile clamps. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a front view of the present invention; Figure 3 This is a top view of the present invention; Figure 4 This is a partial schematic diagram of the adhesive application mechanism, the magnetic tile assembly mechanism, and the magnetic tile clamp installation mechanism of the present invention. Figure 5 This is a partial structural diagram of the adhesive coating mechanism of the present invention. Figure 1 ; Figure 6 This is a partial structural diagram of the adhesive coating mechanism of the present invention. Figure 2 ; Figure 7 This is a partial structural schematic diagram of the magnetic tile assembly mechanism of the present invention; Figure 8 This is a partial structural schematic diagram of the magnetic tile pressing assembly of the present invention; Figure 9 This is a partial structural schematic diagram of the feeding assembly and the magnetic tile anti-tipping assembly of the present invention; Figure 10 This is a partial structural schematic diagram of the magnetic tile anti-tipping component and the positioning iron core component of the present invention; Figure 11 This is a schematic diagram of the positioning core assembly of the present invention with a portion of the structure removed; Figure 12 This is a partial structural diagram of the magnetic tile clamp mounting mechanism of the present invention. Figure 1 ; Figure 13 This is a partial structural diagram of the magnetic tile clamp mounting mechanism of the present invention. Figure 2 ; Figure 14 This is a partial structural schematic diagram of the feeding mechanism of the present invention; Figure 15 for Figure 14 A magnified view of A in the middle.

[0020] The labels in the diagram represent: 1. Frame; 2. Glue application mechanism; 21. Fourth linear module; 22. Rotating frame; 23. Rotary cylinder; 24. First motor; 25. Fifth linear module; 26. Glue nozzle; 27. Circular frame; 3. Magnetic tile assembly mechanism; 31. First sliding bracket; 32. First cylinder; 33. Central shaft; 34. First slider; 35. Second cylinder; 36. First linear module; 37. Second linear module; 38. T-shaped frame; 39. First gripper cylinder; 310. Second gripper cylinder; 311. Third linear module; 312. Second sliding bracket; 313. Third cylinder; 314. Second slider; 315. First slide cylinder; 316. 317. Circular base plate; 318. Positioning post; 319. Spring; 320. T-shaped slider; 4. Magnetic tile clamping mechanism; 41. Sixth linear module; 42. Fifth cylinder; 43. C-shaped bracket; 44. Sixth cylinder; 45. Protrusion; 46. Rectangular slot; 47. Circular opening; 48. Third sliding bracket; 49. Seventh cylinder; 410. Rotating rod; 411. Second motor; 5. Unloading mechanism; 51. Fixed bracket; 52. Seventh linear module; 53. Eighth linear module; 54. Second slide cylinder; 55. Third gripper; 56. Industrial camera; 57. Scrap box; 58. Push plate; 59. Eighth cylinder. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0022] The present invention will be further described below with reference to embodiments.

[0023] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0024] Example 1: In some examples, please refer to Figures 1-15 A stator assembly magnetic tile anti-tipping mechanism includes a frame 1, and further includes: an adhesive application mechanism 2, a magnetic tile assembly mechanism 3, a magnetic tile clamp installation mechanism 4, and a feeding mechanism 5. The leftmost side of the frame 1 is equipped with an adhesive application mechanism 2 for applying adhesive to the inner wall of the motor housing. The left middle side of the frame 1 is equipped with a magnetic tile assembly mechanism 3 for inserting magnetic tiles into the motor housing. The right middle side of the frame 1 is equipped with two magnetic tile clamp installation mechanisms 4 for inserting magnetic tile clamps into the motor housing. The rightmost side of the frame 1 is equipped with a feeding mechanism 5 for inspecting and feeding the assembled finished product.

[0025] The magnetic tile assembly mechanism 3 includes: a magnetic tile pressing component, a feeding component, and a magnetic tile anti-tipping component. The magnetic tile pressing component is installed on the left middle side of the frame 1, the feeding component is installed on the front side of the frame 1, and the magnetic tile anti-tipping component is installed on the left middle side of the frame 1.

[0026] like Figure 1 , Figure 8 As shown, the magnetic tile pressing assembly includes: a first sliding bracket 31, a first cylinder 32, a central shaft 33, a first slider 34, and a second cylinder 35. The first sliding bracket 31 is slidably connected to the frame 1. The first cylinder 32 is fixedly installed on the frame 1, and the output end of the first cylinder 32 is fixedly connected to the first sliding bracket 31. The upper end of the central shaft 33 is fixedly installed on the frame 1. The two first sliders 34 are symmetrically distributed on the left and right sides of the central shaft 33, and the first sliders 34 are slidably connected to the central shaft 33. The two second cylinders 35 are symmetrically fixedly installed on the left and right sides of the first sliding bracket 31.

[0027] The magnetic tile is conveyed to the lower side of the central shaft 33 by manual labor or an external robotic arm. The magnetic tile is snapped into place on the lower side of the central shaft 33. When the magnetic tile needs to be pressed in, the feeding assembly conveys the motor housing coated with glue to the magnetic tile position on the lower side of the central shaft 33. At this time, the magnetic tile is located inside the motor housing. The output end of the first cylinder 32 extends, driving the first sliding bracket 31 to move downward. The downward movement of the first sliding bracket 31 drives the second cylinder 35 and the first slider 34 to move downward. The first slider 34 moves downward to the magnetic tile position. Then, the output end of the second cylinder 35 shortens, driving the first slider 34 to move. The movement of the first slider 34 pushes the magnetic tile into the motor housing, where the magnetic tile is glued.

[0028] like Figure 7 , Figure 9 As shown, the feeding assembly includes: a first linear module 36, a second linear module 37, a T-shaped frame 38, a first gripper cylinder 39, a second gripper cylinder 310, a third linear module 311, a second sliding bracket 312, and a third cylinder 313. The first linear module 36 is fixedly installed on the front side of the frame 1, the second linear module 37 is fixedly installed on the output end of the first linear module 36, the T-shaped frame 38 is fixedly installed on the output end of the second linear module 37, the first gripper cylinder 39 is fixedly installed on the left side of the T-shaped frame 38, the second gripper cylinder 310 is fixedly installed on the right side of the T-shaped frame 38, the third linear module 311 is fixedly installed on the left-middle side of the frame 1, the second sliding bracket 312 is slidably connected to the output end of the third linear module 311, the third cylinder 313 is fixedly installed on the output end of the third linear module 311, and the output end of the third cylinder 313 is fixedly connected to the second sliding bracket 312.

[0029] The output ends of the first linear module 36 and the second linear module 37 of the feeding assembly move, causing the T-shaped frame 38 to move. The movement of the T-shaped frame 38 causes the first gripper cylinder 39 and the second gripper cylinder 310 on it to move. The first gripper cylinder 39 clamps the motor housing with glue applied and transports it to the second sliding bracket 312. Then, the output end of the third linear module 311 moves, causing the second sliding bracket 312, the third cylinder 313 and the motor housing with glue applied to move to the preset position. The output end of the third cylinder 313 extends, causing the second sliding bracket 312 and the motor housing with glue applied to move upward. At this time, the motor housing with glue applied to move upward to the position of the magnetic tile. The magnetic tile is located inside the motor housing, which facilitates the next step of magnetic tile assembly.

[0030] like Figure 9 , Figure 10 As shown, the magnetic tile anti-tipping assembly includes: a second slider 314, a first slide cylinder 315, and a fourth cylinder 316. The second slider 314 is slidably connected to the left middle side of the frame 1. The first slide cylinder 315 is fixedly installed on the frame 1. The fourth cylinder 316 is fixedly installed on the output end of the first slide cylinder 315. The output end of the fourth cylinder 316 is fixedly connected to the second slider 314. The second slider 314 has three circular slots.

[0031] like Figure 10 , Figure 11 As shown, the magnetic tile anti-tipping assembly further includes a positioning core assembly, which is installed in a circular slot. The positioning core assembly includes a circular base plate 317, a positioning post 318, a spring 319, and a T-shaped slider 320. The circular base plate 317 is installed in the circular slot, the positioning post 318 is fixedly installed on the circular base plate 317, one end of the spring 319 is fixedly installed on the circular base plate 317, and the T-shaped slider 320 is slidably connected to the positioning post 318. The end of the spring 319 away from the circular base plate 317 is fixedly installed on the side of the T-shaped slider 320 located inside the positioning post 318.

[0032] The movement of the output ends of the first linear module 36 and the second linear module 37 of the feeding assembly drives the T-shaped frame 38 to move. The movement of the T-shaped frame 38 drives the first gripper cylinder 39 and the second gripper cylinder 310 on it to move. The first gripper cylinder 39 clamps and conveys the first positioning iron core component on the second slider 314 of the magnetic tile anti-tipping assembly into the motor housing that has been coated with glue. Then, the first gripper cylinder 39 clamps the motor housing and conveys it to the position of the second sliding bracket 312. The second sliding bracket 312 drives the motor housing to move to the preset position for magnetic tile assembly. The first gripper cylinder 39 then moves to the left. In the initial position, the output end of the first slide cylinder 315 moves, driving the fourth cylinder 316 and the second slider 314 to move. The movement of the second slider 314 moves the second positioning iron core assembly to directly below the first gripper cylinder 39. The first gripper cylinder 39 clamps it and transports it into the new motor housing. Then, the first gripper cylinder 39 transports the motor housing with the positioning iron core assembly installed to the right. During this process, the second gripper cylinder 310 clamps and transports the assembled magnetic tile motor housing to the next station for magnetic tile installation. At this time, the motor housing with the second positioning iron core moves to the magnetic tile installation position for magnetic tile installation.

[0033] The output end of the fourth cylinder 316 extends, causing the second slider 314 to move, moving the third positioning iron core assembly directly below the first gripper cylinder 39, ready for use.

[0034] After the magnetic tile clamp of the motor housing containing the first positioning iron core assembly is installed, the second gripper cylinder 310 clamps it and moves it to the unloading mechanism 5 for inspection and unloading. At this time, the second gripper cylinder 310 clamps the first positioning iron core assembly out of the motor housing and puts it back into the circular slot of the second slider 314. This process is repeated to reuse the positioning iron core assembly.

[0035] During the installation of the magnetic tile, the central shaft 33 drives the magnetic tile into the motor housing. At this time, the central shaft 33 moves to the position of the T-shaped slider 320 of the positioning core assembly and continues to move downward, driving the T-shaped slider 320 downward. The spring 319 undergoes elastic deformation and is compressed, and the central shaft 33 leaves the motor housing. The magnetic tile is installed. The elastically deformed spring 319 returns to its original position and pushes the T-shaped slider 320 back to its initial position. The T-shaped slider 320 limits the magnetic tile to prevent it from tipping over inside the motor housing, ensuring accurate installation of the magnetic tile, improving the consistency and pass rate of stator assembly, reducing rework and material waste caused by the magnetic tile tipping over, reducing production costs, and helping to prevent the magnetic tile from tipping over during the installation of the motor housing while realizing the recycling of the positioning core assembly.

[0036] Example 2: In some embodiments, such as Figures 1-15As shown, in a preferred embodiment of the present invention, the glue application mechanism 2 includes: a fourth linear module 21, a rotating frame 22, a rotating cylinder 23, a first motor 24, a fifth linear module 25, and a glue delivery nozzle 26. The fourth linear module 21 is fixedly installed on the leftmost side of the frame 1. The rotating frame 22 is rotatably connected to the output end of the fourth linear module 21 via a rotating shaft. The rotating cylinder 23 is fixedly installed on the output end of the fourth linear module 21, and the output end of the rotating cylinder 23 is fixedly connected to the rotating shaft of the rotating frame 22. The first motor 24 is fixedly installed on the rotating frame 22, and a circular frame 27 is fixedly installed on the output end of the first motor 24 to accommodate the motor housing. The fifth linear module 25 is fixedly installed on the frame 1, and the glue delivery nozzle 26 is fixedly installed on the output end of the fifth linear module 25.

[0037] like Figure 3 , Figure 5 , Figure 6 As shown, a manual or external robotic arm transports an empty motor housing into the circular frame 27 of the gluing mechanism 2. The output end of the rotary cylinder 23 rotates, causing the rotary frame 22 to rotate at a preset angle. At this time, the motor housing rotates to the preset angle. The output end of the fifth linear module 25 moves, causing the glue-feeding nozzle 26 to move into the motor housing. The glue-feeding nozzle 26 delivers glue into the motor housing through an external glue supply device. The output shaft of the first motor 24 rotates, causing the circular frame 27 to rotate. The rotation of the circular frame 27 causes the motor housing to rotate, symmetrically applying glue to the inner wall of the motor housing. After the preset position inside the motor housing is filled with glue, the output end of the fifth linear module 25 moves, causing the glue-feeding nozzle 26 to move out of the motor housing. The output end of the fourth linear module 21 moves, causing the glue-coated motor housing to move to the position of the first gripper cylinder 39, waiting for the installation of the positioning core assembly. This facilitates symmetrical application of glue to the inner wall of the motor housing.

[0038] Example 3: In some embodiments, such as Figures 1-15 As shown, in a preferred embodiment of the present invention, the magnetic tile clamping mechanism 4 includes: a sixth linear module 41, a fifth cylinder 42, a C-shaped bracket 43, a sixth cylinder 44, and a protrusion 45. The sixth linear module 41 is fixedly installed on the right middle side of the frame 1. The output end of the sixth linear module 41 has a rectangular slot 46 and a circular opening 47. The circular opening 47 is used to accommodate the motor housing. The fifth cylinder 42 is fixedly installed on the output end of the sixth linear module 41. The C-shaped bracket 43 is fixedly installed on the output end of the fifth cylinder 42. The sixth cylinder 44 is fixedly installed on the frame 1. The protrusion 45 is fixedly installed on the output end of the sixth cylinder 44. The protrusion 45 is inserted into the rectangular slot 46 to limit the output end of the sixth linear module 41.

[0039] like Figure 2 , Figure 3 , Figure 4 , Figure 12 , Figure 13 As shown, the magnetic tile clamping mechanism 4 further includes: a third sliding bracket 48, a seventh cylinder 49, a rotating rod 410, and a second motor 411. The third sliding bracket 48 is slidably connected to the frame 1. The seventh cylinder 49 is fixedly installed on the frame 1, and its output end is fixedly connected to the third sliding bracket 48. One end of the rotating rod 410 is rotatably connected to the frame 1, and a negative pressure suction nozzle is fixedly installed at the end of the rotating rod 410 away from the frame 1. The input end of the negative pressure suction nozzle is connected to an external negative pressure generating device. The second motor 411 is fixedly installed on the frame 1, and its output shaft is connected to one end of the rotating rod 410 via a synchronous pulley and synchronous belt drive.

[0040] The second gripper cylinder 310 clamps and moves the motor housing containing the positioning iron core assembly and magnetic tiles into the circular opening 47 at the output end of the sixth linear module 41. The output end of the sixth linear module 41 moves backward, causing the motor housing containing the positioning iron core assembly and magnetic tiles to move backward as well. An external robotic arm or a person places the magnetic tiles on the negative pressure suction nozzle at the end of the rotating rod 410 away from the frame 1. The output end of the second motor 411 rotates, driving the rotating rod 410 and the negative pressure suction nozzle to rotate via a synchronous pulley and belt, facilitating the placement of the two magnetic tiles. Then, the output end of the fifth cylinder 42 extends, moving the C-shaped bracket 43 above the motor housing to restrict the space above the motor housing. The output end of the sixth cylinder 44 extends, moving the protrusion 45 towards... The cylinder moves upward into the rectangular slot 46 at the output end of the sixth linear module 41, locking the output end of the sixth linear module 41. At this time, the output end of the seventh cylinder 49 moves downward, driving the third sliding bracket 48 and the rotating rod 410 to move downward. The magnetic tile on the negative pressure suction nozzle of the rotating rod 410 is pressed into the motor housing containing the positioning iron core assembly and the magnetic tile. Then the rotating rod 410 returns to its initial position. The C-shaped bracket 43 is above the motor housing, preventing the motor housing from moving upward with the rotating rod 410 after the magnetic tile clamp is pressed in. The output end of the sixth linear module 41 of the magnetic tile clamp installation mechanism 4 returns to bring the motor housing to the preset position, which is beneficial for installing the magnetic tile clamp into the motor housing while preventing the motor housing from being pulled upward out of the magnetic tile clamp installation position.

[0041] like Figure 14 , Figure 15 As shown, the unloading mechanism 5 includes: a fixed bracket 51, a seventh linear module 52, an eighth linear module 53, a second slide cylinder 54, and a third gripper 55. The fixed bracket 51 is fixedly installed on the rightmost side of the frame 1. The seventh linear module 52 is fixedly installed on the frame 1. The eighth linear module 53 is fixedly installed on the output end of the seventh linear module 52. The second slide cylinder 54 is fixedly installed on the output end of the eighth linear module 53. The third gripper 55 is fixedly installed on the output end of the second slide cylinder 54.

[0042] The feeding mechanism 5 further includes a detection mechanism, which is mounted on the frame 1. The detection mechanism includes an industrial camera 56, a waste frame 57, a push plate 58, and an eighth cylinder 59. The industrial camera 56 is fixedly mounted on the frame 1 and is located directly above the fixed bracket 51. The waste frame 57 is fixedly mounted on the frame 1. The push plate 58 is slidably connected inside the waste frame 57. The eighth cylinder 59 is fixedly mounted on the lower side of the waste frame 57, and the output end of the eighth cylinder 59 is fixedly connected to the push plate 58.

[0043] The first linear module 36 and the second linear module 37 of the feeding assembly drive the first gripper cylinder 39 to remove the assembled motor housing and bring it to the fixed bracket 51 of the unloading mechanism 5. At the same time, the first linear module 36 and the second linear module 37 drive the first gripper cylinder 39 to put the positioning iron core assembly back, realizing the recycling of the positioning iron core assembly. The industrial camera 56 of the detection mechanism of the unloading mechanism 5 takes a picture of the motor housing and transmits the electrical signal to the external equipment. The external equipment's visual recognition system performs visual recognition. If the magnetic tiles and magnetic tile clamps of the motor housing are installed correctly, the seventh linear module 52, the eighth linear module 53, and the second slide cylinder 54 work together to drive the third gripper 55 to clamp the qualified motor housing onto the preset material tray for unloading. If the motor housing is not qualified, the first linear module 36 and the second linear module 37 drive the second gripper cylinder 310 to carry it into the waste box 57. The output end of the eighth cylinder 59 extends to drive the push plate 58 to move, pushing the unqualified motor housing to the preset position, making room for the next unqualified motor housing in the waste box 57.

[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A stator assembly magnetic tile anti-tipping mechanism, comprising a frame (1), characterized in that, Also includes: The frame (1) includes a gluing mechanism (2), a magnetic tile assembly mechanism (3), a magnetic tile clamp installation mechanism (4), and a feeding mechanism (5). The leftmost side of the frame (1) is equipped with a gluing mechanism (2) for applying glue to the inner wall of the motor housing. The middle left side of the frame (1) is equipped with a magnetic tile assembly mechanism (3) for inserting magnetic tiles into the motor housing. The middle right side of the frame (1) is equipped with two magnetic tile clamp installation mechanisms (4) for inserting magnetic tile clamps into the motor housing. The rightmost side of the frame (1) is equipped with a feeding mechanism (5) for inspecting and feeding the assembled finished product. The magnetic tile assembly mechanism (3) includes: a magnetic tile pressing component, a feeding component and a magnetic tile anti-tipping component. The magnetic tile pressing component is installed on the left middle side of the frame (1), the feeding component is installed on the front side of the frame (1), and the magnetic tile anti-tipping component is installed on the left middle side of the frame (1).

2. The stator assembly magnetic tile anti-tipping mechanism according to claim 1, characterized in that, The magnetic tile pressing assembly includes: a first sliding bracket (31), a first cylinder (32), a central shaft (33), a first slider (34), and a second cylinder (35). The first sliding bracket (31) is slidably connected to the frame (1). The first cylinder (32) is fixedly installed on the frame (1). The output end of the first cylinder (32) is fixedly connected to the first sliding bracket (31). The upper end of the central shaft (33) is fixedly installed on the frame (1). The two first sliders (34) are symmetrically distributed on the left and right sides of the central shaft (33). The first sliders (34) are slidably connected to the central shaft (33). The two second cylinders (35) are symmetrically fixedly installed on the left and right sides of the first sliding bracket (31).

3. The stator assembly magnetic tile anti-tipping mechanism according to claim 2, characterized in that, The feeding assembly includes: a first linear module (36), a second linear module (37), a T-shaped frame (38), a first gripper cylinder (39), a second gripper cylinder (310), a third linear module (311), a second sliding bracket (312), and a third cylinder (313). The first linear module (36) is fixedly installed on the front side of the frame (1), the second linear module (37) is fixedly installed on the output end of the first linear module (36), and the T-shaped frame (38) is fixedly installed on the output end of the second linear module (37). At the end, the first gripper cylinder (39) is fixedly installed on the left side of the T-shaped frame (38), the second gripper cylinder (310) is fixedly installed on the right side of the T-shaped frame (38), the third linear module (311) is fixedly installed on the left middle side of the frame (1), the second sliding bracket (312) is slidably connected to the output end of the third linear module (311), the third cylinder (313) is fixedly installed on the output end of the third linear module (311), and the output end of the third cylinder (313) is fixedly connected to the second sliding bracket (312).

4. The stator assembly magnetic tile anti-tipping mechanism according to claim 3, characterized in that, The magnetic tile anti-tipping assembly includes: a second slider (314), a first slide cylinder (315), and a fourth cylinder (316). The second slider (314) is slidably connected to the left middle side of the frame (1). The first slide cylinder (315) is fixedly installed on the frame (1). The fourth cylinder (316) is fixedly installed on the output end of the first slide cylinder (315). The output end of the fourth cylinder (316) is fixedly connected to the second slider (314). The second slider (314) has three circular slots.

5. The stator assembly magnetic tile anti-tipping mechanism according to claim 4, characterized in that, The magnetic tile anti-tipping assembly further includes: a positioning core assembly, which is installed in a circular slot. The positioning core assembly includes: a circular base plate (317), a positioning post (318), a spring (319), and a T-shaped slider (320). The circular base plate (317) is installed in the circular slot. The positioning post (318) is fixedly installed on the circular base plate (317). One end of the spring (319) is fixedly installed on the circular base plate (317). The T-shaped slider (320) is slidably connected to the positioning post (318). The end of the spring (319) away from the circular base plate (317) is fixedly installed on the side of the T-shaped slider (320) located inside the positioning post (318).

6. The stator assembly magnetic tile anti-tipping mechanism according to claim 5, characterized in that, The glue application mechanism (2) includes: a fourth linear module (21), a rotating frame (22), a rotating cylinder (23), a first motor (24), a fifth linear module (25), and a glue delivery nozzle (26). The fourth linear module (21) is fixedly installed on the leftmost side of the frame (1). The rotating frame (22) is rotatably connected to the output end of the fourth linear module (21) via a rotating shaft. The rotating cylinder (23) is fixedly installed on the output end of the fourth linear module (21). The output end of the rotating cylinder (23) is fixedly connected to the rotating shaft of the rotating frame (22). The first motor (24) is fixedly installed on the rotating frame (22). A circular frame (27) is fixedly installed on the output end of the first motor (24) to accommodate the motor housing. The fifth linear module (25) is fixedly installed on the frame (1). The glue delivery nozzle (26) is fixedly installed on the output end of the fifth linear module (25).

7. The stator assembly magnetic tile anti-tipping mechanism according to claim 6, characterized in that, The magnetic tile clamping mechanism (4) includes: a sixth linear module (41), a fifth cylinder (42), a C-shaped bracket (43), a sixth cylinder (44), and a protrusion (45). The sixth linear module (41) is fixedly installed on the right middle side of the frame (1). The output end of the sixth linear module (41) has a rectangular slot (46) and a circular opening (47). The circular opening (47) is used to accommodate the motor housing. The fifth cylinder (42) is fixedly installed on the output end of the sixth linear module (41). The C-shaped bracket (43) is fixedly installed on the output end of the fifth cylinder (42). The sixth cylinder (44) is fixedly installed on the frame (1). The protrusion (45) is fixedly installed on the output end of the sixth cylinder (44). The protrusion (45) is inserted into the rectangular slot (46) to limit the output end of the sixth linear module (41).

8. The stator assembly magnetic tile anti-tipping mechanism according to claim 7, characterized in that, The magnetic tile clamping mechanism (4) further includes: a third sliding bracket (48), a seventh cylinder (49), a rotating rod (410), and a second motor (411). The third sliding bracket (48) is slidably connected to the frame (1). The seventh cylinder (49) is fixedly installed on the frame (1). The output end of the seventh cylinder (49) is fixedly connected to the third sliding bracket (48). One end of the rotating rod (410) is rotatably connected to the frame (1). A negative pressure suction nozzle is fixedly installed at the end of the rotating rod (410) away from the frame (1). The second motor (411) is fixedly installed on the frame (1). The output shaft of the second motor (411) is connected to one end of the rotating rod (410) through a synchronous pulley and synchronous belt drive.

9. The stator assembly magnetic tile anti-tipping mechanism according to claim 8, characterized in that, The feeding mechanism (5) includes: a fixed bracket (51), a seventh linear module (52), an eighth linear module (53), a second slide cylinder (54), and a third gripper (55). The fixed bracket (51) is fixedly installed on the rightmost side of the frame (1). The seventh linear module (52) is fixedly installed on the frame (1). The eighth linear module (53) is fixedly installed at the output end of the seventh linear module (52). The second slide cylinder (54) is fixedly installed at the output end of the eighth linear module (53). The third gripper (55) is fixedly installed at the output end of the second slide cylinder (54).

10. The stator assembly magnetic tile anti-tipping mechanism according to claim 9, characterized in that, The feeding mechanism (5) further includes a detection mechanism, which is installed on the frame (1). The detection mechanism includes an industrial camera (56), a waste frame (57), a push plate (58), and an eighth cylinder (59). The industrial camera (56) is fixedly installed on the frame (1) and is located directly above the fixed bracket (51). The waste frame (57) is fixedly installed on the frame (1). The push plate (58) is slidably connected inside the waste frame (57). The eighth cylinder (59) is fixedly installed on the lower side of the waste frame (57). The output end of the eighth cylinder (59) is fixedly connected to the push plate (58).

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