Industrial building maintenance hoisting and translation device
Patent Information
- Application Number
- CN202521473854.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-15
AI Technical Summary
但这一举措不仅大幅增加了设备购置成本,导致大量的重复投资,而且这些固定设备长期占据楼层空间,使得原本就紧张的工业建筑内部作业环境变得更加局促,严重制约了工业生产与检修作业的顺利开展
[0015]1、显著提升安全性:本发明通过可移动承重平台与平移轨道系统的配合,实现了重物从吊装口到楼面位置的水平安全转运,整个过程中,重物始终保持垂直吊运状态,彻底消除了传统方案中斜拉作业带来的安全隐患,极大地保障了作业人员的生命安全以及工业设施的完整性。
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Figure CN224646543U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an industrial building maintenance hoisting and translation device, belonging to the field of industrial building maintenance technology. Background Technology
[0002] In the field of production and maintenance equipment for multi-story and high-rise industrial buildings, the current mainstream "roof-mounted electric hoist + layered lifting holes" hoisting system is no longer sufficient to meet the ever-increasing demands for safety and efficiency. In actual operations, after the heavy object is vertically lifted to the target floor, due to the lack of professional horizontal transfer equipment, operators have to use a diagonal pulling method to move the heavy object from the lifting hole to the floor. This operation method violates the "Safety Regulations for Lifting Machinery" (GB 6067.1), which strictly prohibits diagonal pulling. It is extremely easy for the wire rope to break due to uneven stress, leading to a falling accident of the heavy object, seriously threatening the lives of the operators, and may also cause devastating damage to the equipment and building structure below.
[0003] To mitigate the safety risks associated with cable-stayed cranes, traditional solutions often involve installing fixed hoisting equipment, such as cantilever cranes, at the hoisting openings on each floor of the building. However, this approach not only significantly increases equipment purchase costs and leads to substantial redundant investment, but these fixed devices also occupy floor space for extended periods, further cramping the already limited working environment inside industrial buildings and severely hindering the smooth operation of industrial production and maintenance. Furthermore, traditional hoisting systems have cumbersome operating procedures, requiring multiple people to work together, making it difficult to achieve precise remote control by a single person, further reducing operational efficiency, extending construction periods, and increasing costs.
[0004] As modern industrial buildings continue to expand in scale and become increasingly complex in structure, the drawbacks of traditional hoisting systems are becoming more and more prominent, and there is an urgent need for a safer, more efficient, and more economical solution. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide an industrial building maintenance hoisting and translation device that can realize the safe horizontal transfer of heavy objects, reduce costs, enhance operational flexibility, save space resources, simplify operation procedures and ensure structural stability and reliability.
[0006] The technical solution adopted by this utility model to solve its existing problems is:
[0007] An industrial building maintenance hoisting and translation device includes a translation track system adapted to the hoisting opening of the maintenance floor of the industrial building. The translation track system includes tracks mirror-arranged on both sides of the hoisting opening, and a movable load-bearing platform is rotatably connected to the tracks.
[0008] The movable load-bearing platform can move along the track to the top of the hoisting opening and cooperate with the lifting device installed on the floor to realize the hoisting and translation of heavy objects.
[0009] Preferably, the movable load-bearing platform includes a platform body, a support frame is mirrored on the bottom of the platform body, and a plurality of guide wheels adapted to the track are installed on the support frame, the guide wheels being connected to a power device.
[0010] Preferably, multiple reinforcing ribs are provided between the mirror-mounted support frames, and the two ends of the reinforcing ribs are respectively fixedly connected to the mirror-mounted support frames.
[0011] Preferably, a first railing is installed on the top surface of the platform.
[0012] Preferably, a remote control receiver is installed on the movable load-bearing platform. The remote control receiver receives signals from the remote control and controls the movable load-bearing platform to move back and forth.
[0013] Preferably, both ends of the track are equipped with wheel stops, which are fixedly connected to the track.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. Significantly improved safety: This invention, through the cooperation of a movable load-bearing platform and a translational track system, enables the safe horizontal transfer of heavy objects from the hoisting port to the floor position. Throughout the process, the heavy objects remain in a vertical hoisting state, completely eliminating the safety hazards caused by the inclined pulling operation in the traditional solution, and greatly ensuring the life safety of the operators and the integrity of the industrial facilities.
[0016] 2. Significantly Reduced Costs: Eliminating the traditional practice of repeatedly installing hoisting equipment on each floor, only one movable load-bearing platform and a translation track system adaptable to each floor are needed to meet the hoisting and translation requirements of different floors. This innovative design effectively avoids substantial redundant investment in equipment, while reducing equipment maintenance costs and greatly improving economic efficiency.
[0017] 3. Saves space resources: When not in use, the movable load-bearing platform can be disassembled from the translation track system and properly stored, avoiding the long-term occupation of floor space like traditional fixed equipment, providing sufficient space for the normal operation of other work on the floor, and ensuring the efficient use of the interior space of industrial buildings.
[0018] 4. Optimize the work process: With the help of the remote control system, the operator can accurately control the movement of the movable load-bearing platform from a safe distance. The operation can be completed by a single person, and the transfer accuracy is high. With the help of lifting devices such as electric hoists, the entire process of hoisting and moving heavy objects is smoother and more efficient, which significantly improves work efficiency and reduces labor intensity.
[0019] 5. Stable and reliable structure: The supporting frame of the movable load-bearing platform is equipped with reinforcing ribs, which effectively improves the overall strength and stability of the structure. It can withstand large loads and stresses during the hoisting and translation of heavy objects, prevent deformation and twisting of the platform body and supporting frame, avoid safety accidents such as heavy objects falling due to structural instability, and ensure the long-term reliable operation of the device. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the translation path of an industrial building maintenance hoisting and translation device according to the present invention;
[0021] Figure 2 This is a cross-sectional schematic diagram of the working state of an industrial building maintenance hoisting and translation device according to the present invention;
[0022] Figure 3 This is a schematic diagram of the movable load-bearing platform structure of an industrial building maintenance hoisting and translation device according to the present invention;
[0023] Figure 4 This is a schematic diagram of the wheel stop assembly for an industrial building maintenance hoisting and translation device according to the present invention.
[0024] In the picture:
[0025] 1. Movable load-bearing platform; 101. Platform body; 102. Power unit; 103. Support frame; 104. Guide wheel; 105. Remote control receiver; 106. Reinforcing rib; 107. First railing; 2. Track; 3. Track mounting surface; 4. Second railing; 5. Lifting port; 6. Vehicle stop; 7. Floor level; 8. Electric hoist. Detailed Implementation
[0026] This specification and claims do not distinguish components by differences in name, but by differences in function. In the description of this utility model, it should be understood that terms such as "upper," "lower," "front," "rear," "left," "right," and "horizontal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are used only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In this utility model, unless otherwise expressly specified and limited, terms such as "installed," "connected," "joined," and "fixed" should be interpreted broadly. Those skilled in the art can understand the specific meaning of these terms in this utility model according to the specific circumstances.
[0027] like Figures 1-4The diagram illustrates an industrial building maintenance hoisting and translation device. A hoisting opening 5 is provided on the maintenance floor of the industrial building, and a lifting device is installed on the upper floor above the hoisting opening 5. The device includes a translation track system adapted to the hoisting opening 5. The translation track system includes tracks 2 mirror-imagely arranged on both sides of the hoisting opening 5, with a movable load-bearing platform 1 rotatably connected to the tracks 2. The movable load-bearing platform 1 can move along the tracks 2 to above the hoisting opening 5 and cooperate with the lifting device installed on the upper floor to achieve the hoisting and translation of heavy objects.
[0028] The hoisting port 5 is located on the maintenance floor of the industrial building and serves as a channel for the vertical transport of heavy objects between floors. The floor surfaces 7 on both sides of the hoisting port 5 are provided with sunken track mounting surfaces 3. The track 2 is installed on the track mounting surfaces 3, forming the basis of the translation track system. The extension direction of the track 2 covers the hoisting port 5 to the position where the heavy object is placed, allowing the movable load-bearing platform 1 to move along the track 2 to above the hoisting port 5, providing an accurate docking position for receiving heavy objects hoisted from above. It is a key node connecting the two operation links of vertical hoisting and horizontal translation.
[0029] The lifting device is an electric hoist 8, which is a mature existing technology. As a lifting device installed on the upper floor, the electric hoist 8 uses a drum to wind a steel wire rope, and is driven by a motor, a reduction mechanism, and a braking system. It connects to the load with a hook to achieve vertical lifting of the load. In conjunction with the movable load-bearing platform 1, it completes the operation of lifting heavy objects from the hoisting port 5 to the movable load-bearing platform 1 during industrial building maintenance. Of course, the lifting device is not limited to the electric hoist 8; it can also be a pneumatic lift or a winch, etc.
[0030] The movable load-bearing platform 1 includes a platform body 101. A support frame 103 is mirror-imagely arranged on the bottom of the platform body 101. Multiple guide wheels 104 adapted to the track 2 are installed on the support frame 103. Two guide wheels 104 are installed on each support frame 103. Two guide wheels 104 form a group. The two groups of guide wheels 104 are arranged opposite to each other. The guide wheels 104 are connected to a power device 102. The power device 102 is a motor. The power device 102 drives the movable load-bearing platform 1 to move along the track 2.
[0031] Multiple reinforcing ribs 106 are provided between the mirror-mounted support frames 103. The two ends of the reinforcing ribs 106 are fixedly connected to the mirror-mounted support frames 103. The main function of the reinforcing ribs 106 is to improve the overall strength and stability of the structure. During the hoisting and translation of heavy objects, the support frames 103 and the platform body 101 will bear large loads and stresses. The reinforcing ribs 106 disperse the load and prevent the platform body 101 and the support frames 103 from deforming or twisting, thus avoiding safety accidents such as heavy objects falling due to structural instability.
[0032] The first railing 107 is installed on the top surface of the platform 101 mainly to ensure operational safety. Secondly, when hoisting work is required to different floors, the movable load-bearing platform 1 needs to be disassembled from the track 2. Workers can hold the first railing 107 and push the movable load-bearing platform 1 to move to the work site.
[0033] The industrial building maintenance hoisting and translation device also includes a remote control system. The remote control system includes a remote control receiver 105 installed on the movable load-bearing platform 1 and a remote controller that sends signals to the remote control receiver 105. The remote control receiver 105 is electrically connected to the power unit 102. The remote control receiver 105 receives signals from the remote controller and sends signals to the power unit 102 to control the movable load-bearing platform 1 to move back and forth.
[0034] Both ends of the track 2 are equipped with a stop 6, which is fixedly connected to the track 2. The stop 6 can be fixed to the track 2 by bolts. The stop 6 is a limiting block that extends above the top surface of the track 2. The stop 6 is used to limit the extreme position of the movable load-bearing platform 1 and prevent the movable load-bearing platform 1 from derailing when it reaches the two ends of the track 2.
[0035] A second railing 4 is installed around the hoisting opening 5 on floor 7. The second railing 4 serves two main purposes: safety protection and operational guidance. From a safety perspective, it prevents personnel from falling due to negligence, slippery ground, or other accidents while performing equipment docking, operation, or control near the hoisting opening, effectively reducing the risk of falls from heights. In terms of operational guidance, the second railing 4 delineates the safety zone for hoisting operations, clearly defines the boundaries between personnel activities and equipment operation, prevents unauthorized personnel from entering dangerous areas, ensures the standardization and orderliness of the hoisting operation process, and ensures the safe and efficient conduct of the entire industrial building maintenance, hoisting, and relocation operations.
[0036] The working process of an industrial building maintenance hoisting and translation device is as follows:
[0037] 1) Positioning preparation: After the heavy object is vertically lifted to the target floor by the electric hoist 8 and suspended directly above the hoisting opening 5, the operator issues a command through the remote control to control the movable load-bearing platform 1 to move along the track 2 to above the hoisting opening 5.
[0038] 2) Loading: After confirming that the movable load-bearing platform 1 is aligned with the position of the load, the electric hoist 8 slowly lowers the load and places it steadily on the platform body 101 of the movable load-bearing platform. During this process, the operator closely monitors the lowering status of the load to ensure that the load is accurately and safely placed in the appropriate position on the platform, and avoids the platform's center of gravity shifting or the load slipping due to improper placement.
[0039] 3) Horizontal transfer: After the heavy object is successfully placed on the movable load-bearing platform 1, the operator sends a command to the remote control receiver 105 through the remote control. The remote control receiver 105 starts the power unit 102, which drives the guide wheel 104 to rotate, so that the movable load-bearing platform 1 moves horizontally along the track 2 towards the target position. During the transfer, the operator can adjust the moving speed and direction of the platform in real time through the remote control according to the actual situation to ensure that the heavy object is transferred to the designated location smoothly and accurately.
[0040] 4) Unloading assistance: After the movable load-bearing platform 1 moves the heavy object to the target location, a hydraulic forklift can be used to enter the work area. The operator works with the hydraulic forklift to unload the heavy object from the movable load-bearing platform 1, thus completing the entire lifting and moving operation of the heavy object.
[0041] Based on actual construction needs, a translational track system adapted to the structure of the maintenance floor of an industrial building can be laid on each floor. The movable load-bearing platform 1 and the translational track system adopt a detachable connection design. When it is necessary to carry out operations on different floors, the workers can remove the wheel stop 6 at one end of the track 2, so that the movable load-bearing platform 1 can move along the track 2 to the end of the track 2, separate the movable load-bearing platform 1 from the track 2, and transfer the movable load-bearing platform 1 to the target floor. The movable load-bearing platform 1 can quickly complete the installation and docking with the translational track system already laid on that floor, and then be put into hoisting and translational operations.
[0042] A single set of movable load-bearing platform 1 can be used cyclically across multiple floors, eliminating the need for an independent platform on each floor. This reduces equipment purchase costs and resource waste, avoids the high costs of repeatedly installing fixed platforms on each floor, and also reduces equipment maintenance costs, improving economic efficiency. Construction personnel can flexibly deploy the movable load-bearing platform 1 according to the work progress and needs of different floors, responding promptly to changes in construction and accelerating project progress. When not in use, the movable load-bearing platform 1 can be disassembled from the track system and properly stored, avoiding long-term occupation of floor space and ensuring the normal operation of other work on the floor.
[0043] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. An industrial building access hoist translation device, characterized by: The system includes a translational track system adapted to the hoisting port (5) of the maintenance floor of an industrial building. The translational track system includes tracks (2) mirror-set on both sides of the hoisting port (5), and a movable load-bearing platform (1) is rolled on the tracks (2). The movable load-bearing platform (1) can move along the track (2) to the top of the hoisting port (5) and cooperate with the lifting device installed on the floor to realize the hoisting and translation of heavy objects.
2. The industrial building maintenance hoisting and translation device according to claim 1, characterized in that: The movable load-bearing platform (1) includes a platform body (101), and a support frame (103) is mirrored on the bottom of the platform body (101). Multiple guide wheels (104) adapted to the track (2) are installed on the support frame (103), and the guide wheels (104) are connected to the power unit (102).
3. The industrial building maintenance hoisting and translation device according to claim 2, characterized in that: Multiple reinforcing ribs (106) are provided between the mirror-mounted support frames (103), and the two ends of the reinforcing ribs (106) are fixedly connected to the mirror-mounted support frames (103).
4. The industrial building maintenance hoisting and translation device according to claim 3, characterized in that: The platform body (101) is equipped with a first railing (107) on its top surface.
5. The industrial building maintenance hoisting and translation device according to claim 1, characterized in that: The movable load-bearing platform (1) is equipped with a remote control receiver (105), which receives signals from the remote control and controls the movable load-bearing platform (1) to move back and forth.
6. The industrial building maintenance hoisting and translation device according to claim 1, characterized in that: Both ends of the track (2) are equipped with wheel stops (6), which are fixedly connected to the track (2).