An atomizer charging device

Abstract

The utility model discloses a kind of atomizer charging devices, it is related to atomizer technical field, comprising: charging rack, several rows of support frame are equipped on charging rack;Charging carrier is set on support frame, and each support frame is equipped with several charging carriers, and each charging carrier is equipped with several charging grooves for placing atomizer;Equal controller is set on charging rack with the number of charging carrier and one-to-one correspondence setting, each controller is electrically connected with several charging lines, the number of charging line is equal with the number of charging groove in corresponding charging carrier, the side of each charging line is equipped with line pressing assembly, line passing assembly and line spacing assembly.The utility model realizes manpower saving as a whole, compared with traditional scattered charging, energy consumption optimization, while the service life of entire device is prolonged, and unified stable charging parameter can prolong atomizer battery life.

Description

Technical Field

[0001] This utility model relates to the field of atomizer technology, and specifically to an atomizer charging device. Background Technology

[0002] A nebulizer is a device that transforms a liquid or other aerosol-generating matrix into fine aerosol particles. The core capability of a nebulizer is to convert the aerosol-generating matrix into atomized particles through various physical methods, making it easier to inhale or spray onto a specific surface. Nebulizers are now widely used in medical, industrial, and everyday applications.

[0003] With the widespread application of atomizers in medical, industrial, and consumer fields, market demand continues to grow, and production scale is constantly expanding, requiring more charging equipment for atomizers. However, existing atomizer charging equipment has significant shortcomings in charging efficiency, space utilization, and intelligent management, severely restricting the efficiency and quality control of large-scale production. Utility Model Content

[0004] In view of this, this utility model provides an atomizer charging device to solve the problem that atomizer charging equipment restricts the efficiency and quality control of large-scale production.

[0005] According to a first aspect, embodiments of the present invention provide an atomizer charging device, comprising:

[0006] A charging rack, wherein the charging rack is provided with several rows of support frames;

[0007] A charging carrier is mounted on the support frame, and each support frame is provided with a plurality of the charging carriers, and each charging carrier is provided with a plurality of charging slots for placing atomizers.

[0008] The charging rack is equipped with controllers that are equal in number and correspond one-to-one with the number of charging carriers. The controllers are located on the side of the charging carriers. Each controller is electrically connected to a number of charging cables. The number of charging cables is equal to the number of charging slots in the corresponding charging carrier. Each charging cable is equipped with a wire pressing component, a wire passing component, and a wire spreading component on its side. The wire pressing component, the wire passing component, and the wire spreading component are all located on the charging rack, and the charging cable slides in contact with the wire pressing component, the wire passing component, and the wire spreading component.

[0009] In conjunction with the first aspect, in the first embodiment of the first aspect, the charging slot includes a placement slot, a first platform and a second platform, and the charging carrier is provided with a plurality of the placement slots spaced apart, and the first platform and the second platform are respectively provided at both ends of the placement slot, and the first platform and the second platform both protrude from the placement slot.

[0010] In conjunction with the first aspect, in a second embodiment of the first aspect, each of the charging cables has a pair of the wire clamping components and the wire guide components, the wire guide components being located above the wire clamping components.

[0011] In conjunction with the first aspect, in the third embodiment of the first aspect, the wire clamping assembly includes a wire clamping base and a wire clamping arm. The wire clamping base is disposed on the charging rack, and the wire clamping arm is rotatably connected to both ends of the wire clamping base. The charging cable is slidably engaged with the wire clamping base, and the wire clamping arm is used to clamp the charging cable.

[0012] In conjunction with the first aspect, in the fourth embodiment of the first aspect, the cable guide assembly includes a cable guide base and a cable guide arm. The cable guide base is disposed on the charging rack, and the cable guide arm is rotatably connected to both ends of the cable guide base. The charging cable is slidably engaged with the cable guide base, and the cable guide arm is used to clamp the charging cable.

[0013] In conjunction with the first aspect, in the fifth embodiment of the first aspect, the cable routing assembly includes a cable routing plate and cable routing holes. The cable routing plate is disposed between the charging frame and the support frame. The cable routing plate has cable routing holes corresponding to the number of charging cables disposed on the controller. The charging cables slide in cooperation with the cable routing holes, and the size of the charging head on the charging cable exceeds the size of the cable routing hole.

[0014] In conjunction with the first aspect, in the sixth embodiment of the first aspect, the charging carrier is slidably engaged with the support frame.

[0015] In conjunction with the sixth embodiment of the first aspect, in the seventh embodiment of the first aspect, the support frame is provided at both the front and rear ends of the charging rack.

[0016] In conjunction with the first aspect, in the eighth embodiment of the first aspect, the charging rack is provided with a cooling fan.

[0017] In conjunction with the first aspect, in the ninth embodiment of the first aspect, the bottom end of the charging rack is provided with casters.

[0018] This utility model discloses an atomizer charging device. The charging rack, support frame, and charging carrier enable ultra-high capacity charging of atomizers, improve production efficiency, and implement layered group control to avoid single faults affecting overall operation. Charging efficiency is improved by more than 90%. Scientific arrangement avoids equipment collisions and supports quick loading and unloading, making it suitable for assembly line operations. By setting up wire pressing components, wire guiding components, and wire untangling components for the charging cable, wire tangling can be avoided, improving wire maintenance efficiency. Overall, it saves manpower. Compared with traditional decentralized charging, it reduces plugging and unplugging operation time by 90%, optimizes energy consumption, reduces peak grid load with intelligent time-sharing charging, and reduces energy waste through efficient conversion of the electrical control box. At the same time, the lifespan of the entire device is extended, and unified and stable charging parameters can extend the life of atomizer batteries. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] in:

[0021] Figure 1 A schematic diagram of the atomizer charging device provided by this utility model is shown.

[0022] Figure 2 It shows Figure 1 Enlarged view of point A in the middle;

[0023] Figure 3 This invention provides a schematic diagram of the structure of the charging cable in the atomizer charging device.

[0024] Figure 4 This invention provides a schematic diagram of the structure of the voltage wire assembly in the atomizer charging device.

[0025] Figure 5 A schematic diagram of the wire-passing assembly in the atomizer charging device provided by this utility model is shown.

[0026] In the diagram: 10-Charging rack; 11-Support frame; 12-Controller; 13-Charging cable; 14-Wire clamping assembly; 141-Wire clamping base; 142-Wire clamping arm; 15-Wire guide assembly; 151-Wire guide base; 152-Wire guide arm; 16-Wire slack assembly; 161-Wire slack plate; 162-Wire slack hole; 17-Universal wheel; 18-Cooling fan; 20-Charging carrier; 21-Charging slot; 211-Placement slot; 212-First platform; 213-Second platform. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0029] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0030] A nebulizer is a device that transforms a liquid or other aerosol-generating matrix into fine aerosol particles. The core capability of a nebulizer is to convert the aerosol-generating matrix into atomized particles through various physical methods, making it easier to inhale or spray onto a specific surface. Nebulizers are now widely used in medical, industrial, and everyday applications.

[0031] With the widespread application of atomizers in medical, industrial, and consumer fields, market demand continues to grow, and production scale is constantly expanding, requiring more charging equipment for atomizers. However, existing atomizer charging equipment has significant shortcomings in charging efficiency, space utilization, and intelligent management, severely restricting the efficiency and quality control of large-scale production.

[0032] Specifically, existing atomizer charging equipment suffers from insufficient charging capacity, resulting in a limited single-charge capacity (typically less than 100 atomizers), which cannot meet the current demands of mass production, making the charging process a bottleneck. Existing atomizer charging equipment is also too widely spaced and loosely arranged, leading to low space utilization, occupying a large amount of space, inconvenient operation, and impacting production efficiency. Furthermore, the charging process relies on manual monitoring, lacking intelligent management and real-time detection of charging status. Defective products (such as those with poor contact or overcharging) require manual screening later, increasing time and labor costs. During the charging of multiple atomizers, cable management is chaotic, with cables easily tangled and loosened, affecting not only aesthetics but also potentially causing safety hazards or poor contact issues.

[0033] To address the aforementioned problems, this specification provides an atomizer charging device. For example... Figures 1 to 5 As shown, the charging device includes:

[0034] The charging rack 10 serves as the main support for the charging device. Several rows of support frames 11 are provided on the charging rack 10, which are used to fix the charging carrier 20 of the atomizer. In this embodiment, a support rod can be provided at the bottom of the charging rack 10 to support the entire charging rack 10, making it more stable when placed in a certain location.

[0035] Preferably, the bottom of the charging rack 10 is provided with casters 17. The casters 17 facilitate the movement of the charging rack 10 and can be pushed to different areas of the workshop (such as the assembly line and the quality inspection area) according to production needs.

[0036] The charging carrier 20 is mounted on the support frame 11, and each support frame 11 is provided with a number of charging carriers 20, and each charging carrier 20 is provided with a number of charging slots 21 for placing atomizers.

[0037] Preferably, the charging rack 10 has support frames 11 at both its front and rear ends, and the charging carrier 20 slides in conjunction with the support frames 11. By providing support frames 11 at both ends of the charging rack 10, each row of the charging rack 10 has two support frames 11, and both sides of the charging rack 10 can be used to charge the atomizers. This scientific arrangement also prevents atomizers from colliding with each other, making it suitable for assembly line operations. This arrangement achieves space optimization and a high-density layout. Furthermore, the arrangement of the charging rack 10, support frames 11, and charging carrier 20 enables ultra-high capacity charging of the atomizers, improves production efficiency, and allows for layered and grouped control, preventing a single fault from affecting overall operation, thus improving charging efficiency by over 90%.

[0038] To support the quick placement and removal of the atomizer, the charging carrier 20 and the support frame 11 are slidably connected. This allows the entire charging carrier 20 to be removed from the support frame 10, making it easier for automated equipment to place and retrieve the atomizer at the charging carrier 20.

[0039] In this embodiment, the atomizer is placed in a flat position in the charging slot 21. Correspondingly, the support frame 11 is set parallel to the horizontal plane, and the charging slot 21 is also set parallel to the horizontal plane.

[0040] Specifically, the charging slot 21 includes a placement slot 211, a first platform 212, and a second platform 213. The charging carrier 20 has several placement slots 211 spaced apart. The first platform 212 and the second platform 213 are respectively provided at both ends of the placement slot 211, and both the first platform 212 and the second platform 213 protrude from the placement slot 211. The first platform 212 and the second platform 213 can fix the end of the atomizer and facilitate the quick placement and removal of the atomizer.

[0041] The charging rack 10 is also equipped with an electrical control box, a touch screen, indicator lights, and buttons. The touch screen, indicator lights, and buttons are all electrically connected to the electrical control box. The electrical control box is responsible for converting the 220V power supply into the atomizer charging voltage and distributing it to each charging position. Users can control and observe the charging status of each atomizer through the touch screen and centrally control the charging, such as adjusting the charging time and viewing the status of each layer (such as voltage, current, and charging progress). Users can start or stop charging the atomizers through the buttons. The indicator lights can show the user the operating status of the charging device and the charging status of the atomizers. If a defective product is encountered during charging (such as poor contact or overcharging), the light will illuminate in real time to indicate the problem, reducing manual inspection time.

[0042] The charging rack 10 is equipped with controllers 12, which are equal in number and correspond one-to-one with the charging carriers 20. The controllers 12 are also electrically connected to the electrical control box. The controllers 12 are located beside the charging carriers 20. Each controller 12 is electrically connected to several charging cables 13. The controllers 12 can be used for quick fault location and replacement. The number of charging cables 13 is equal to the number of charging slots 21 in the corresponding charging carriers 20. Each charging cable 13 is equipped with a wire pressing component 14, a wire guiding component 15, and a wire unblocking component 16 beside it. The wire pressing component 14, the wire guiding component 15, and the wire unblocking component 16 are all located on the charging rack 10, and the charging cables 13 are slidably engaged with the wire pressing component 14, the wire guiding component 15, and the wire unblocking component 16.

[0043] Preferably, considering that the temperature of the charging rack 10 and the charging carrier 20 is too high when multiple atomizers are charged together, the charging 10 is equipped with several cooling fans 18. The cooling fans 18 are also electrically connected to the control box, and the heat during charging can be quickly dissipated by the cooling fans 18.

[0044] The wire clamping assembly 14 includes a wire clamping base 141 and a wire clamping arm 142. The wire clamping base 141 is disposed on the charging rack 10. Both ends of the wire clamping base 141 are rotatably connected to the wire clamping arm 142. The charging cable 13 is slidably engaged with the wire clamping base 141. The wire clamping arm 142 is used to clamp the charging cable 13.

[0045] The cable guide assembly 15 includes a cable guide base 151 and a cable guide arm 152. The cable guide base 151 is disposed on the charging rack 10. Both ends of the cable guide base 151 are rotatably connected to the cable guide arm 152. The charging cable 13 is slidably engaged with the cable guide base 151. The cable guide arm 152 is used to clamp the charging cable 13.

[0046] A wire clamping component 14 and a wire guiding component 15 are provided near each charging cable 13. In this way, the charging cable can be organized using the wire clamping component 14 and the wire guiding component 15 at each atomizer charging position, so as to avoid the cable bundle from becoming messy, tangled, or loose. The rotatable wire clamping arm 141 and the wire guiding arm 152 can adjust the clamping force of the cable.

[0047] Preferably, each charging cable 13 has a pair of wire clamping components 15 and wire guiding components 15. The wire guiding components 15 are located above the wire clamping components 14. This arrangement makes the wiring layout of the charging cable 13 S-shaped, which is convenient for stretching and easy for cable management.

[0048] The cable management assembly 16 includes a cable management plate 161 and cable management holes 162. The cable management plate 161 is disposed between the charging frame 10 and the support frame 11. The cable management plate 161 has a number of cable management holes 162 corresponding to the number of charging cables 13 disposed on the corresponding controller. The charging cables 13 slide in contact with the cable management holes 162, and the size of the charging head on the charging cable 13 exceeds the size of the cable management hole 162. The cable management plate 161 can cover the internal structure of the charging frame 10, and the cable management holes 162 on the cable management plate 161 can press down the charging cables 13 to prevent the atomizer tip from tilting up.

[0049] This utility model's atomizer charging device, with its charging rack 10, support frame 11, and charging carrier 20, enables ultra-high capacity charging of the atomizer, improves production efficiency, and allows for layered and grouped control, preventing a single fault from affecting overall operation. Charging efficiency is increased by over 90%. Scientific arrangement avoids equipment collisions and supports rapid loading and unloading, making it suitable for assembly line operations. By setting up a wire pressing component 14, a wire guiding component 15, and a wire untangling component 16 for the charging cable 13, wire tangling is prevented, improving wire maintenance efficiency. Overall, it saves manpower. Compared to traditional decentralized charging, it reduces plugging and unplugging operation time by 90%, optimizes energy consumption, and intelligent time-sharing charging reduces peak grid load. The efficient conversion of the electrical control box reduces energy waste, while extending the overall device lifespan. Unified and stable charging parameters extend the atomizer battery life.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An atomizer charging device, characterized in that, include: A charging rack, wherein the charging rack is provided with several rows of support frames; A charging carrier is mounted on the support frame, and each support frame is provided with a plurality of the charging carriers, and each charging carrier is provided with a plurality of charging slots for placing atomizers. The charging rack is equipped with controllers that are equal in number and correspond one-to-one with the number of charging carriers. The controllers are located on the side of the charging carriers. Each controller is electrically connected to a number of charging cables. The number of charging cables is equal to the number of charging slots in the corresponding charging carrier. Each charging cable is equipped with a wire pressing component, a wire passing component, and a wire spreading component on its side. The wire pressing component, the wire passing component, and the wire spreading component are all located on the charging rack, and the charging cable slides in contact with the wire pressing component, the wire passing component, and the wire spreading component.

2. The atomizer charging device according to claim 1, characterized in that, The charging slot includes a placement slot, a first platform, and a second platform. The charging carrier is provided with a plurality of placement slots spaced apart. The first platform and the second platform are respectively provided at both ends of the placement slot. The first platform and the second platform both protrude from the placement slot.

3. The atomizer charging device according to claim 1, characterized in that, Each of the charging cables has a pair of the wire clamping components and the wire guide components, with the wire guide components located above the wire clamping components.

4. The atomizer charging device according to claim 1, characterized in that, The wire clamping assembly includes a wire clamping base and wire clamping arms. The wire clamping base is disposed on the charging rack, and the wire clamping arms are rotatably connected to both ends of the wire clamping base. The charging cable is slidably engaged with the wire clamping base, and the wire clamping arms are used to clamp the charging cable.

5. The atomizer charging device according to claim 1, characterized in that, The cable guide assembly includes a cable guide base and cable guide arms. The cable guide base is disposed on the charging rack, and the cable guide arms are rotatably connected to both ends of the cable guide base. The charging cable slides in cooperation with the cable guide base, and the cable guide arms are used to clamp the charging cable.

6. The atomizer charging device according to claim 1, characterized in that, The cable routing assembly includes a cable routing plate and cable routing holes. The cable routing plate is disposed between the charging frame and the support frame. The cable routing plate has cable routing holes corresponding to the number of charging cables disposed on the controller. The charging cables slide in conjunction with the cable routing holes, and the size of the charging head on the charging cable exceeds the size of the cable routing hole.

7. The atomizer charging device according to claim 1, characterized in that, The charging carrier is slidably engaged with the support frame.

8. The atomizer charging device according to claim 7, characterized in that, The charging rack is equipped with the support frame at both the front and rear ends.

9. The atomizer charging device according to claim 1, characterized in that, The charging rack is equipped with a cooling fan.

10. The atomizer charging device according to claim 1, characterized in that, The charging rack is equipped with casters at the bottom.

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