A soundproofing material processing device

Abstract

The utility model discloses an acoustic material processing device relates to sound insulation and noise reduction technical field, including cutting table and booster station, the top surface fixed connection of cutting table has the stand, the bottom of stand is provided with the space of acoustic material passing, the outside wall sliding connection of stand has the shearing knife rest, the outside wall rotation of stand is connected with the down pressure rod, the down pressure rod is used for controlling shearing knife rest up and down movement and shearing, the top surface fixed connection of booster station has the positioning frame, in the utility model, through the cooperation of cutting table, booster station and slope, realize the flow line operation of cutting and pressure forming. The material after cutting is automatically slid to the limiting plate place through the slope, reduces manual transfer time, and the pressure structure that double screw rod, threaded seat etc.

Description

Technical Field

[0001] This utility model relates to the field of sound insulation and noise reduction technology, and in particular to a sound insulation material processing device. Background Technology

[0002] Sound insulation materials are materials that can block or reduce the transmission of sound. Their production mainly involves processes such as raw material mixing, molding, and performance testing to meet the sound insulation needs of different scenarios. The production of sound insulation materials typically involves raw material selection, formula formulation, molding, performance optimization, and quality testing. First, suitable raw materials, such as rubber, fiber, and foam, are selected according to sound insulation requirements, mixed in proportion, and additives are added to improve performance. Then, they are made into sheets, rolls, etc., through processes such as pressing, foaming, and extrusion. Afterward, composite treatment may be carried out to enhance the sound insulation effect. Finally, acoustic performance testing is conducted to ensure compliance with standards, producing sound insulation products suitable for construction, automobiles, home appliances, and other fields.

[0003] The sound insulation performance of existing sound insulation materials mainly relies on the stacking and composite of multiple layers. However, to meet the stringent requirements for standard dimensions in commercial applications, the production process requires precise cutting of different layers of material, followed by multiple processing steps such as stacking, pressing, and molding. The current technological bottleneck in the industry is the lack of integrated equipment capable of integrating the entire process of cutting, stacking, pressing, and molding. This results in fragmented production processes, low efficiency, and significant manual intervention that easily leads to dimensional errors, making it difficult to consistently guarantee product consistency and yield. This, to some extent, hinders the large-scale mass production of sound insulation materials. Utility Model Content

[0004] The purpose of this utility model is to solve the problems existing in the prior art by proposing a sound insulation material processing device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a sound insulation material processing device, comprising a cutting table and a pressure table, wherein a support frame is fixedly connected to the top surface of the cutting table, and a space for sound insulation material to pass through is opened at the bottom end of the support frame; a shearing blade holder is slidably connected to the outer side wall of the support frame, and a pressure rod is rotatably connected to the outer side wall of the support frame, the pressure rod being used to control the shearing blade holder to move up and down for shearing; a positioning frame is fixedly connected to the top surface of the pressure table, and a pressure plate is slidably connected to the outer side wall of the positioning frame, the pressure plate being used to press down multiple layers of sheared sound insulation material; the height of the top surface of the cutting table exceeds the height of the top surface of the pressure table; and a ramp connects the cutting table and the pressure table.

[0006] Preferably, the top of the positioning frame is rotatably connected to a double-threaded rod, and the outer side wall of the double-threaded rod is threaded with two threaded seats.

[0007] Preferably, a handle is fixedly connected to one end of the double threaded rod, the double threaded rod drives two threaded seats to rotate in opposite directions, and a rotating rod is rotatably connected between the threaded seats and the lower pressure plate.

[0008] Preferably, a limiting plate is fixedly connected to the side of the pressurizing table, and a support column is fixedly connected to the bottom of both the cutting table and the pressurizing table.

[0009] Preferably, the outer side wall of the support frame is provided with an inclined groove, and the outer side wall of the support frame is provided with an arc-shaped groove.

[0010] Preferably, the bottom end of the pressure rod adopts a corner design, and the corner is rotatably connected to the upright frame. The bottom end of the pressure rod is rotatably connected to the shear blade holder, and the top end of the pressure rod is provided with a protective sleeve.

[0011] Preferably, both ends of the shearing blade holder are provided with sliders, and the shearing blade holder slides in the inclined groove and the arc groove respectively through the sliders.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the cutting table, the pressure table, and the ramp work together to achieve a streamlined operation of cutting and pressurizing. The cut material automatically slides to the limiting plate via the ramp, reducing manual transfer time. Furthermore, the pressurizing structure composed of double threaded rods and threaded seats can quickly drive the lower pressure plate to complete the pressing, shortening the processing cycle and adapting to the needs of mass production.

[0014] 2. In this utility model, the double-limiting shearing blade holder with its inclined groove and arc groove ensures precise cutting dimensions; the double threaded rod, controlled by a handle, allows for flexible adjustment of the lower pressure plate pressure to accommodate materials of different thicknesses. Simultaneously, the corner design and protective sleeve of the lower pressure rod make cutting operations more effortless and safer, improving overall processing quality. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a sound insulation material processing device proposed in this utility model;

[0016] Figure 2 This is a schematic diagram of the pressurization platform in a sound insulation material processing device proposed in this utility model;

[0017] Figure 3 This invention provides a schematic diagram of the structure of a cutting table in a sound insulation material processing device. Figure 1 ;

[0018] Figure 4 This invention provides a schematic diagram of the structure of a cutting table in a sound insulation material processing device. Figure 2 .

[0019] Legend: 1. Cutting table; 2. Pressure plate; 3. Ramp; 4. Positioning frame; 5. Lower pressure plate; 6. Handle; 7. Threaded seat; 8. Rotating rod; 9. Limiting plate; 10. Stand; 11. Double threaded rod; 12. Lower pressure rod; 13. Shearing blade holder; 14. Inclined groove; 15. Arc groove. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides a sound insulation material processing device, including a cutting table 1 and a pressure table 2. A support frame 10 is fixedly connected to the top surface of the cutting table 1. A space for sound insulation material to pass through is opened at the bottom end of the support frame 10. A shearing blade holder 13 is slidably connected to the outer wall of the support frame 10. A pressure rod 12 is rotatably connected to the outer wall of the support frame 10. The pressure rod 12 is used to control the shearing blade holder 13 to move up and down for shearing. A positioning frame 4 is fixedly connected to the top surface of the pressure table 2. A pressure plate 5 is slidably connected to the outer wall of the positioning frame 4. The pressure plate 5 is used to press the multiple layers of sheared sound insulation material. The height of the top surface of the cutting table 1 exceeds the height of the top surface of the pressure table 2. A ramp 3 connects the cutting table 1 and the pressure table 2.

[0023] The specific setup and function of this embodiment will be described in detail below. Sound insulation materials generally employ a multi-layered structure design. To standardize commercial requirements, each layer needs to be processed to a specified size. After the different materials are joined together, they are uniformly pressurized and molded. A composite material is pre-coated between each layer. The multi-layered materials are matched to achieve sound insulation and noise reduction. To accommodate the operation of the two production lines, a specified size cutting operation is performed on the cutting table 1, and a pressing operation is performed on the pressurizing table 2. The height of the cutting table 1 exceeds the height of the pressurizing table 2. When a continuous piece of material... The material is placed below the stand 10. The manual control of the pressure rod 12 adjusts the shearing blade holder 13 to press down, causing part of the material to detach from the whole piece of material. The detached material is placed on the side of the stand 10. The detached material is completely placed on the slope 3. The slope 3 provides gravitational potential energy, which causes the detached material to automatically separate and slide sideways until it slides to the side of the limiting plate 9. It is blocked by the limiting plate 9 and stops moving horizontally. After the material under the pressure plate 5 is stacked to a certain height, the newly cut material cannot fall automatically under the pressure plate 5 to align. The material is manually moved and stacked on top. Finally, the pressure plate 5 is operated to perform lamination.

[0024] Example 2: Figure 2 and Figure 3 As shown, a double-threaded rod 11 is rotatably connected to the top of the positioning frame 4, and two threaded seats 7 are threadedly connected to the outer wall of the double-threaded rod 11. A handle 6 is fixedly connected to one end of the double-threaded rod 11, and the double-threaded rod 11 drives the two threaded seats 7 to rotate in opposite directions. A rotating rod 8 is rotatably connected between the threaded seats 7 and the lower pressure plate 5. A limit plate 9 is fixedly connected to the side of the pressure boosting table 2, and support columns are fixedly connected to the bottom of both the cutting table 1 and the pressure boosting table 2.

[0025] The outer wall of the support frame 10 has a slanted groove 14 and an arc-shaped groove 15. The bottom end of the pressure rod 12 has a corner design and is rotatably connected to the support frame 10 at the corner. The bottom end of the pressure rod 12 is rotatably connected to the shearing blade holder 13, and a protective sleeve is provided at the top end of the pressure rod 12. Both ends of the shearing blade holder 13 are provided with sliders, and the shearing blade holder 13 slides in the slanted groove 14 and the arc-shaped groove 15 respectively through the sliders.

[0026] The overall effect of this embodiment is as follows: During the lamination operation, the handle 6 is rotated by hand, which controls the rotation of the double threaded rod 11. The double threaded rod 11 adjusts the two threaded seats 7 to rotate in opposite directions. When the two threaded seats 7 move towards the middle, the threaded seats 7 press the lower pressure plate 5 downward through the rotating rod 8, causing the lower pressure plate 5 to move along the trajectory of the positioning frame 4. Rotating the handle 6 in the opposite direction causes the two threaded seats 7 to move to both sides. The threaded seats 7 pull the lower pressure plate 5 upward through the rotating rod 8. At this time, the laminated material can be taken out from under the lower pressure plate 5. During the cutting operation, the lower pressure rod 12 is moved close to the upright frame 10 by hand, which drives the shearing blade holder 13 to move. The bottom end of the lower pressure rod 12 is centered on the inflection point, causing its end to move along the arc groove 15 with the shearing blade holder 13. The other end of the shearing blade holder 13 is limited by the inclined groove 14. Through the double limiting effect, the shearing blade holder 13 completes the cutting action.

[0027] The usage and working principle of this device are as follows: On the cutting table 1, the continuous material is placed under the upright frame 10. The bottom end of the manual pressure rod 12 rotates around the inflection point, and the end moves along the arc groove 15 to drive the shearing blade holder 13 to move. The other end of the shearing blade holder 13 is limited by the inclined groove 14 to achieve cutting. The cut material falls on the slope 3 and slides sideways with the help of gravity until it is blocked by the limiting plate 9. Then it is stacked under the positioning frame 4 of the pressure boosting table 2. When laminating, the handle 6 is turned to rotate the double threaded rod 11, which drives the two threaded seats 7 to move in opposite directions. The threaded seats 7 drive the pressure plate 5 to slide along the positioning frame 4 through the rotating rod 8, thereby pressing or loosening the stacked material to complete the cutting and pressing molding process of multi-layer sound insulation material.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A sound insulation material processing apparatus, comprising a cutting table (1) and a pressurizing table (2), characterized in that: The top surface of the cutting table (1) is fixedly connected to a stand (10). The bottom end of the stand (10) is provided with a space for sound insulation material to pass through. The outer side wall of the stand (10) is slidably connected to a shearing blade holder (13). The outer side wall of the stand (10) is rotatably connected to a pressure rod (12). The pressure rod (12) is used to control the shearing blade holder (13) to move up and down for shearing. The top surface of the pressure boosting table (2) is fixedly connected to a positioning frame (4). The outer side wall of the positioning frame (4) is slidably connected to a pressure plate (5). The pressure plate (5) is used to press down multiple layers of sheared sound insulation material. The top surface height of the cutting table (1) exceeds the top surface height of the pressure boosting table (2). A ramp (3) connects the cutting table (1) and the pressure boosting table (2).

2. The sound insulation material processing device according to claim 1, characterized in that: The top of the positioning frame (4) is rotatably connected to a double threaded rod (11), and the outer side wall of the double threaded rod (11) is threadedly connected to two threaded seats (7).

3. The sound insulation material processing device according to claim 2, characterized in that: One end of the double threaded rod (11) is fixedly connected to a handle (6), the double threaded rod (11) drives two threaded seats (7) to rotate in opposite directions, and a rotating rod (8) is rotatably connected between the threaded seats (7) and the lower pressure plate (5).

4. The sound insulation material processing device according to claim 1, characterized in that: The side of the pressurizing platform (2) is fixedly connected to a limiting plate (9), and the bottom of both the cutting platform (1) and the pressurizing platform (2) are fixedly connected to a support column.

5. The sound insulation material processing device according to claim 1, characterized in that: The outer side wall of the support frame (10) is provided with a slanted groove (14) and an arc-shaped groove (15).

6. The sound insulation material processing device according to claim 1, characterized in that: The bottom end of the pressure rod (12) is designed with a corner, and the corner is rotatably connected to the upright frame (10). The bottom end of the pressure rod (12) is rotatably connected to the shearing blade holder (13). The top end of the pressure rod (12) is provided with a protective sleeve.

7. The sound insulation material processing device according to claim 1, characterized in that: Both ends of the shearing blade holder (13) are provided with sliders, and the shearing blade holder (13) slides in the inclined groove (14) and the arc groove (15) respectively through the sliders.

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