Color matching mechanism for colored polyurethane condom production

Abstract

The utility model relates to the technical field of condom color matching, disclose color polyurethane condom production is with color matching mechanism, including support, support inner wall fixedly connected with the load tank, the load tank top fixedly connected with the supporting plate, the supporting plate top fixedly connected with first motor, first motor output fixedly connected with the rotating plate, the supporting plate bottom is provided with stirring assembly, the stirring assembly includes hollow post, the hollow post top fixedly connected in the supporting plate bottom, the hollow post inside is opened with sliding ring, sliding ring inside rotatable connection has the rotating column. In the utility model, through first motor drive rotating plate drive rotating column rotates in the hollow post, and rotating column realizes stable transmission through the cooperation of limiting post and sliding ring, and further drives the high -speed rotation of transmission shaft and stirring blade in the load tank, solves the problem of uneven dyeing caused by the traditional stirring mode mixing not fully, promotes the color matching stability of color polyurethane condom production.

Description

Technical Field

[0001] This utility model relates to the field of condom color matching technology, and in particular to a color matching mechanism for the production of colored polyurethane condoms. Background Technology

[0002] In the production of polyurethane condoms, the dyeing process is a crucial step that determines the product's appearance quality and market acceptance. Traditional dyeing methods typically involve mixing liquid dyes with polyurethane raw materials and then stirring to achieve a uniform color distribution. However, due to the high viscosity of polyurethane materials and the dispersibility of dyes, insufficient stirring can easily lead to uneven color distribution, affecting the product's consistency and aesthetics.

[0003] Currently, common dye mixing technologies in the industry mainly include mechanical stirring, magnetic stirring, and static mixing. Mechanical stirring typically uses low-speed impellers or spiral stirrers, relying on a motor to drive the stirring shaft to rotate, thus initially mixing the dye with the polyurethane material. Magnetic stirring uses a magnetic field to drive a stir bar to rotate within a sealed container, suitable for small-scale or high-precision mixing needs. Static mixers, through fixed mixing elements, cause the fluid to be divided and recombined multiple times during flow, thereby achieving uniform mixing.

[0004] However, the aforementioned mixing method still has significant shortcomings when applied to the production of colored polyurethane condoms. Especially in the absence of an efficient mixing system, the mixing of dye and polyurethane material is often insufficient, leading to inconsistent dyeing effects and problems such as color spots or uneven color depth on the product surface. This not only affects the appearance quality of the product but also increases the difficulty of quality control due to batch-to-batch color differences, thereby reducing production efficiency and market competitiveness. Therefore, a color matching mechanism for the production of colored polyurethane condoms is proposed to solve these problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a color matching mechanism for the production of colored polyurethane condoms, which aims to improve the problem that the dye cannot be fully and evenly mixed when there is a lack of an efficient stirring system in the prior art, resulting in inconsistent dyeing effects.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A color matching mechanism for producing colored polyurethane condoms includes a support frame, a material tank fixedly connected to the inner wall of the support frame, a support plate fixedly connected to the top of the material tank, a first motor fixedly connected to the top of the support plate, a rotating plate fixedly connected to the output end of the first motor, and a stirring assembly provided at the bottom of the support plate.

[0008] The stirring assembly includes a hollow column, the top of which is fixedly connected to the bottom of a support plate. A sliding ring is provided inside the hollow column, and a rotating column is rotatably connected inside the sliding ring. The rotating column is slidably connected to the outer wall of the rotating plate. A limiting column is fixedly connected to the outer wall of the rotating column, and the outer wall of the limiting column is rotatably connected to the inside of the sliding ring. A drive shaft is fixedly connected to the bottom of the rotating column, and a stirring blade is fixedly connected to the outer wall of the drive shaft. The outer wall of the stirring blade is rotatably connected to the inside of the material tank.

[0009] As a further description of the above technical solution:

[0010] A support column is fixedly connected to the top of the bracket, and a second connecting block is fixedly connected to the top of the support column. A feed pipe is fixedly connected inside the second connecting block.

[0011] As a further description of the above technical solution:

[0012] The second connecting block has a sliding valve inside, the second connecting block has a first connecting block fixedly connected to its side wall, the first connecting block has a threaded sleeve fixedly connected to its top, and the first connecting block has a discharge pipe fixedly connected to its bottom.

[0013] As a further description of the above technical solution:

[0014] The threaded sleeve has a threaded rod internally connected to it. One end of the threaded rod is fixedly connected to a turntable, and the other end of the threaded rod is provided with a piston. The outer wall of the piston is slidably connected inside the first connecting block.

[0015] As a further description of the above technical solution:

[0016] The piston sidewall is fixedly connected to a water inlet pipe and a drain pipe, and the piston bottom is fixedly connected to a fixing column.

[0017] As a further description of the above technical solution:

[0018] The first connecting block has a connecting pipe inside, the outer wall of the fixed column is slidably connected to the inside of the connecting pipe, the first connecting block has a connecting plate fixedly connected inside, and the connecting plate has a connecting column slidably connected inside.

[0019] As a further description of the above technical solution:

[0020] One end of the connecting column is fixedly connected to a limiting ring, the top of the limiting ring is slidably connected to the bottom of the connecting plate, and a plug is fixedly connected to the top of the connecting column, the top of the plug being slidably connected to one end of the connecting pipe.

[0021] As a further description of the above technical solution:

[0022] A spring is provided on the outer wall of the connecting column. One end of the spring is fixedly connected to the outer wall of the connecting column, and the other end of the spring is fixedly connected to the top of the connecting plate.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the rotating plate is driven by the first motor to rotate. The rotation of the rotating plate causes the rotating column to rotate inside the hollow column. Then, the rotating column drives the limiting column on the outer wall to rotate inside the sliding ring. Then, the rotating column drives the transmission shaft and the stirring blade to rotate inside the material tank. This achieves the effect of highly efficient dye stirring, solves the problem that the dye cannot be fully mixed evenly when there is no efficient stirring system, resulting in inconsistent dyeing effect, and improves the stability of the color matching mechanism for the production of colored polyurethane condoms.

[0025] 2. In this utility model, the liquid driven by the drainage pipe pushes the piston to slide and generate negative pressure, causing the second connecting block to move and separate from one end of the feed pipe, so that the fuel can be sucked into the cavity of the first connecting block through the feed pipe; then the water inlet pipe drives the liquid to push the piston, causing the bottom fixed column to move and abut against the top of the plug to separate it and create a gap, allowing the dye to be discharged through the discharge pipe, realizing quantitative dye addition, solving the problem of uneven dyeing or inconsistent color caused by the lack of quantitative addition equipment, which leads to inaccurate dye addition and inability to strictly control the amount, and improving the consistency of the color matching mechanism for the production of colored polyurethane condoms. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of the color matching mechanism for producing colored polyurethane condoms according to this utility model.

[0027] Figure 2 This is a schematic diagram of the top structure of the support frame of the color matching mechanism for producing colored polyurethane condoms proposed in this utility model.

[0028] Figure 3 This is a schematic cross-sectional view of the material tank structure of the color matching mechanism for producing colored polyurethane condoms proposed in this utility model.

[0029] Figure 4 This is a schematic cross-sectional view of the first connecting block of the color matching mechanism for producing colored polyurethane condoms proposed in this utility model.

[0030] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0031] Legend:

[0032] 1. Bracket; 2. Material tank; 3. Support plate; 4. First motor; 5. Rotating plate; 6. Hollow column; 7. Sliding ring; 8. Limiting column; 9. Drive shaft; 10. Stirring blade; 11. Support column; 12. Feed pipe; 13. Sliding valve; 14. First connecting block; 15. Threaded sleeve; 16. Turntable; 17. Threaded rod; 18. Water inlet pipe; 19. Drainage pipe; 20. Piston; 21. Connecting pipe; 22. Discharge pipe; 23. Connecting plate; 24. Plug; 25. Connecting column; 26. Spring; 27. Limiting ring; 28. Rotating column; 29. ​​Second connecting block; 30. Fixed column. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figure 1 - Figure 3 An embodiment of this utility model provides a color matching mechanism for the production of colored polyurethane condoms, including a support 1, a material tank 2 fixedly connected to the inner wall of the support 1, a support plate 3 fixedly connected to the top of the material tank 2, a first motor 4 fixedly connected to the top of the support plate 3, the first motor 4 being used to drive a rotating plate 5 to rotate, thereby driving the stirring assembly to run, realizing the stirring and mixing of polyurethane raw materials and dyes in the material tank 2, improving the mixing uniformity, and avoiding uneven dyeing; the output end of the first motor 4 is fixedly connected to the rotating plate 5, and the bottom of the support plate 3 is provided with a stirring assembly;

[0035] The mixing assembly includes a hollow column 6, the top of which is fixedly connected to the bottom of the support plate 3. A sliding ring 7 is provided inside the hollow column 6, and a rotating column 28 is rotatably connected inside the sliding ring 7. The rotating column 28 rotates and moves up and down in conjunction with the limiting column 8 and the sliding ring 7. The rotating column 28 rotates under the drive of the rotating plate 5, and the limiting column 8 slides along the sliding ring 7, which ensures both rotational stability and up and down movement, so that the mixing blade 10 can be mixed at multiple angles within the effective mixing area. The rotating column 28 is slidably connected to the outer wall of the rotating plate 5, and the limiting column 8 is fixedly connected to the outer wall of the rotating column 28. The outer wall of the limiting column 8 is rotatably connected to the inside of the sliding ring 7. A drive shaft 9 is fixedly connected to the bottom of the rotating column 28, and the mixing blade 10 is fixedly connected to the outer wall of the drive shaft 9. The mixing blade 10 is used to mix the polyurethane raw material and dye in the material tank 2, so that the two are fully mixed, avoiding uneven dyeing caused by insufficient mixing, and improving color matching stability. The outer wall of the mixing blade 10 is rotatably connected to the inside of the material tank 2.

[0036] Reference Figure 1 , Figure 4 and Figure 5 A support column 11 is fixedly connected to the top of the bracket 1. A second connecting block 29 is fixedly connected to the top of the support column 11. An inlet pipe 12 is fixedly connected inside the second connecting block 29. A sliding valve 13 is slidably connected inside the second connecting block 29. A first connecting block 14 is fixedly connected to the side wall of the second connecting block 29. A threaded sleeve 15 is fixedly connected to the top of the first connecting block 14. A discharge pipe 22 is fixedly connected to the bottom of the first connecting block 14. A threaded rod 17 is threadedly connected inside the threaded sleeve 15. The threaded rod 17 cooperates with the threaded sleeve 15 for adjustment. The initial position of piston 20 is changed by rotating turntable 16 to move threaded rod 17 within threaded sleeve 15, thereby altering the sliding stroke of piston 20 and achieving precise adjustment of the amount of dye drawn in. This is a well-known threaded transmission structure, which will not be elaborated further here. One end of threaded rod 17 is fixedly connected to turntable 16, and the other end of threaded rod 17 is equipped with piston 20. The outer wall of piston 20 is slidably connected to the inside of first connecting block 14. The side wall of piston 20 is fixedly connected to water inlet pipe 18 and drain pipe 19. Water inlet pipe 18 is used to introduce liquid to drive piston 20. The stopper 20 slides in the reverse direction, thereby causing the fixed column 30 to move downward and contact the plug 24, allowing the dye to be discharged and achieving quantitative dye addition. The bottom of the piston 20 is fixedly connected to the fixed column 30. A connecting pipe 21 is opened inside the first connecting block 14. The outer wall of the fixed column 30 is slidably connected to the inside of the connecting pipe 21. A connecting plate 23 is fixedly connected inside the first connecting block 14. A connecting column 25 is slidably connected inside the connecting plate 23. One end of the connecting column 25 is fixedly connected to a limit ring 27. The top of the limit ring 27 is slidably connected to the bottom of the connecting plate 23. The connecting column 25 has a plug 24 fixedly connected to its top. The plug 24, in conjunction with the spring 26 and the connecting column 25, performs a closing and opening motion. When the fixed column 30 abuts, the plug 24 opens the connecting pipe 21. Under the action of the spring 26's rebound force, the connecting pipe 21 is closed, achieving the effect of controlling the discharge and cut-off of dye. The top of the plug 24 is slidably connected to one end of the connecting pipe 21. A spring 26 is provided on the outer wall of the connecting column 25. One end of the spring 26 is fixedly connected to the outer wall of the connecting column 25, and the other end of the spring 26 is fixedly connected to the top of the connecting plate 23.

[0037] Working principle: When the dye is stirred, the first motor 4 starts and drives the rotating plate 5 to rotate. The rotating plate 5 drives the rotating column 28 to rotate inside the hollow column 6. The limiting column 8 on the outer wall of the rotating column 28 slides along the sliding ring 7 to ensure that the rotating column 28 rotates stably and does not deviate. The transmission shaft 9 at the bottom of the rotating column 28 rotates accordingly, which in turn drives the stirring blade 10 to rotate at high speed inside the material tank 2, so as to fully stir and mix the polyurethane raw materials and dyes in the tank. The cooperation between the limiting column 8 and the sliding ring 7 restricts the axial displacement of the rotating column 28, retaining only the circumferential rotational freedom. At the same time, through the design of the sliding ring 7, the limiting column 8 can be driven to move up and down inside the hollow column 6, so that the stirring blade 10 always stays in the effective stirring area, avoiding uneven mixing due to shaking, and significantly improving the mixing uniformity of dye and raw materials.

[0038] When adding dye in a measured amount, liquid is discharged through drain pipe 19. Piston 20 slides within first connecting block 14, generating negative pressure. This negative pressure causes sliding valve 13 to slide within second connecting block 29, disengaging it from the inlet pipe 12. Dye is then drawn into the cavity of first connecting block 14 through inlet pipe 12. Subsequently, liquid is introduced through water inlet pipe 18, pushing piston 20 to slide in the opposite direction. The fixed post 30 at the bottom of piston 20 moves down along connecting pipe 21 and abuts against plug 24. Plug 24, under pressure, causes connecting post 25 to slide along connecting disc 23, compressing spring 26. Plug 24 separates from connecting pipe 21, forming a channel, and dye in the cavity is discharged through discharge pipe 22. After addition is complete, piston 20 returns to its original position, and the rebound force of spring 26 pushes connecting post 25 upward, causing plug 24 to re-close connecting pipe 21. By controlling the sliding stroke of piston 20, the amount of dye drawn in can be precisely controlled, achieving quantitative addition and ensuring consistent addition each time.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A color matching mechanism for producing colored polyurethane condoms, comprising a support (1), characterized in that: The inner wall of the support (1) is fixedly connected to a material tank (2), the top of the material tank (2) is fixedly connected to a support plate (3), the top of the support plate (3) is fixedly connected to a first motor (4), the output end of the first motor (4) is fixedly connected to a rotating plate (5), and a stirring assembly is provided at the bottom of the support plate (3). The stirring assembly includes a hollow column (6), the top of which is fixedly connected to the bottom of the support plate (3). A sliding ring (7) is provided inside the hollow column (6). A rotating column (28) is rotatably connected inside the sliding ring (7). The rotating column (28) is slidably connected to the outer wall of the rotating plate (5). A limiting column (8) is fixedly connected to the outer wall of the rotating column (28). The outer wall of the limiting column (8) is rotatably connected to the inside of the sliding ring (7). A drive shaft (9) is fixedly connected to the bottom of the rotating column (28). A stirring blade (10) is fixedly connected to the outer wall of the drive shaft (9). The outer wall of the stirring blade (10) is rotatably connected to the inside of the loading tank (2).

2. The color matching mechanism for producing colored polyurethane condoms according to claim 1, characterized in that: The support column (11) is fixedly connected to the top of the bracket (1), and the second connecting block (29) is fixedly connected to the top of the support column (11). The feed pipe (12) is fixedly connected inside the second connecting block (29).

3. The color matching mechanism for producing colored polyurethane condoms according to claim 2, characterized in that: The second connecting block (29) is internally slidably connected to a sliding valve (13), the second connecting block (29) is fixedly connected to a first connecting block (14), the top of the first connecting block (14) is fixedly connected to a threaded sleeve (15), and the bottom of the first connecting block (14) is fixedly connected to a discharge pipe (22).

4. The color matching mechanism for producing colored polyurethane condoms according to claim 3, characterized in that: The threaded sleeve (15) is internally threaded with a threaded rod (17), one end of which is fixedly connected to a turntable (16), and the other end of which is provided with a piston (20). The outer wall of the piston (20) is slidably connected inside the first connecting block (14).

5. The color matching mechanism for producing colored polyurethane condoms according to claim 4, characterized in that: The piston (20) has a water inlet pipe (18) and a drain pipe (19) fixedly connected to its side wall, and a fixing column (30) is fixedly connected to the bottom of the piston (20).

6. The color matching mechanism for producing colored polyurethane condoms according to claim 5, characterized in that: The first connecting block (14) has a connecting pipe (21) inside. The outer wall of the fixed column (30) is slidably connected to the inside of the connecting pipe (21). The first connecting block (14) has a connecting plate (23) fixedly connected inside. The connecting plate (23) has a connecting column (25) slidably connected inside.

7. The color matching mechanism for producing colored polyurethane condoms according to claim 6, characterized in that: One end of the connecting column (25) is fixedly connected to a limiting ring (27), the top of the limiting ring (27) is slidably connected to the bottom of the connecting plate (23), and a plug (24) is fixedly connected to the top of the connecting column (25), the top of the plug (24) is slidably connected to one end of the connecting pipe (21).

8. The color matching mechanism for producing colored polyurethane condoms according to claim 7, characterized in that: A spring (26) is provided on the outer wall of the connecting column (25). One end of the spring (26) is fixedly connected to the outer wall of the connecting column (25), and the other end of the spring (26) is fixedly connected to the top of the connecting plate (23).

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