A cleaning device for a drill pipe of a rotary drilling rig
Patent Information
- Application Number
- CN202522042485.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0006]针对现有技术存在的问题,本实用新型提供一种牙轮钻机钻杆清洗装置,可以有效解决钻杆积灰严重、清洗不方便、污染作业环境等问题
1、本实用新型通过设置可移动的清洁机构,在将清洁机构移动至底板的右侧时,支撑轮顶部空间开阔,方便使用外接吊装设备将较重的牙轮钻机钻杆本体吊运至支撑轮的顶部,使得支撑轮对牙轮钻机钻杆本体进行转动支撑;
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Figure CN224724571U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of drill rod cleaning technology for roller cone drills, and specifically relates to a drill rod cleaning device for roller cone drills. Background Technology
[0002] Roller cone drills are mainly used in mining and other fields, and also have some applications in geological exploration. Cleaning the drill rod of a roller cone drill includes removing surface dirt, lubrication, and inspecting for cracks and wear.
[0003] After repeated use, drill pipes need to be removed and cleaned of dirt and other contaminants. This is usually done manually with a handheld hose to wash away the dirt, making the drill pipe easier to transport and use. However, this method of cleaning drill pipes is time-consuming and labor-intensive, impacting their usability.
[0004] Patent (publication number: CN218133521U) discloses a maintenance device for geological exploration drill rods. The device uses a rotating cleaning brush roller to perform rotational brushing, and the drill rod is pressed down by a clamping mechanism. Water is sprayed onto the drill rod for a period of time before the drill rod rotates, which improves the flushing efficiency. When cleaning and maintenance of the drill rod is required, manually pull the clamping mechanism upwards to place the drill rod between the two cleaning brush rollers, pressing it firmly against them. Clean water is then introduced into the equipment and sprayed from the spray nozzles onto the cleaning brush rollers, rinsing away dirt and other contaminants from the drill rod surface. The rinse water falls into the overflow tank below, accumulating and raising the water level. When the water level reaches the height of the level sensor, the controller activates the motor, causing the cleaning brush rollers to rotate, with different sides of the drill rod facing the spray nozzles for thorough rinsing and maintenance. All the rinsed wastewater falls into the wastewater collection tank for collection and treatment. After rinsing, the water supply is stopped. The cleaning brush rollers continue to rotate, and hot air can be sprayed from the hot air nozzles for drying. The wastewater level in the overflow tank drops until it falls below the level sensor, at which point the controller stops the motor, and the cleaning brush rollers stop rotating, allowing the drill rod to be safely removed.
[0005] The aforementioned patent has the following problems: When operators clean the drill rod, due to its heavy weight, it is inconvenient to directly lift the drill rod to the top of the cleaning brush roller when using a crane to lift it, as it is blocked by the top plate. Furthermore, the sewage containing mud after cleaning can easily clog the first and second sewage pipes. The water sprayed from the spray head can also easily cause water to splash on the surface of the drill rod, polluting the working environment. Utility Model Content
[0006] In view of the problems existing in the prior art, this utility model provides a drill rod cleaning device for roller cone drilling rigs, which can effectively solve problems such as serious dust accumulation on drill rods, inconvenient cleaning, and pollution of the working environment.
[0007] The objective of this utility model is achieved through the following technical solution: The present invention relates to a cleaning device for a roller cone drill rod, characterized in that it includes a base, a sewage tank, a roller cone drill rod support mechanism, a cleaning mechanism, and a sliding mechanism; The base is a rectangular base plate, and the sewage tank is a rectangular sewage tank smaller than the base. It is fixedly connected to the rectangular base plate by a support block. On both sides of the rectangular base plate 1, sliding frames are symmetrically arranged along the length direction. The sliding frames are two channel steels with openings facing upwards. Baffles are also provided at both ends of the sliding frames. The drill rod support mechanism of the roller cone drill consists of two gantry frames and a support wheel assembly on the upper part of the two gantry frames. The two gantry frames are respectively arranged across the gap on both sides of the sewage tank and fixed to the rectangular base plate on the ground. The cleaning mechanism includes a water inlet pipe, an arc-shaped water pipe, two arc-shaped water shields, and nozzles equidistantly arranged on the arc-shaped water pipe. The two arc-shaped water shields are respectively fixed on both sides of the arc-shaped water pipe. A water inlet is opened at the left end of the arc-shaped water pipe, and the water inlet pipe is fixedly connected to the water inlet of the arc-shaped water pipe. The sliding mechanism includes two roller assemblies that are tactilely connected to the sliding frame. Each roller assembly includes a front roller frame, a rear roller frame, a transverse connecting plate connecting the two roller frames, and an L-shaped connecting rod. A driving roller and a roller drive mechanism that are rotatably connected to the driving roller are rotatably mounted on the front roller frame. A driven roller is rotatably mounted on the rear roller frame. The driving roller and the driven roller are placed inside the sliding frame and tactilely connected to the sliding frame. One end of the L-shaped connecting rod is fixedly connected to the middle of the upper part of the transverse connecting plate, and the other end is fixedly connected to the arc-shaped water pipe. The two roller assemblies have the same structure and are mirror-mounted on both sides of the arc-shaped water baffle via the L-shaped connecting rod. A support sleeve is provided on the rear L-shaped connecting rod, and the water inlet pipe is fixed to the rear L-shaped connecting rod via the support sleeve.
[0008] Preferably, the roller drive mechanism includes a drive motor, a drive gear, a driven gear, and a first bevel gear. The drive motor frame is fixedly mounted on the upper end of the front roller frame. The drive gear is connected to the output shaft of the drive motor. The driven gear meshes with the surface of the drive gear. The upper end of the cone rod of the first bevel gear is fixedly connected to the driven gear. A second bevel gear is mounted on the roller shaft of the drive roller. The first bevel gear meshes with the second bevel gear, thereby causing the sliding mechanism to drive the cleaning mechanism to reciprocate on the sliding frame.
[0009] Preferably, one side of the sewage tank has a tapered structure, and the bottom surface of the tank is a downward-sloping tank.
[0010] Preferably, the sewage tank is made of stainless steel, and the inner wall of the sewage tank is coated with an anti-stick coating.
[0011] Preferably, the support wheel assembly consists of two support wheel components mounted on each gantry. Each support wheel assembly consists of two support seats and two support wheels with internal bearings. The support seats are fixed on the two gantry frames respectively, and the two support wheels are rolled on the top of the support seats respectively. The two support wheel assemblies provide rotational support for the drill rod body of the roller cone drilling rig.
[0012] Compared with existing technologies, the beneficial effects of this utility model are: 1. By setting a movable cleaning mechanism, when the cleaning mechanism is moved to the right side of the base plate, the top space of the support wheel is open, which makes it convenient to use external hoisting equipment to lift the heavy roller drill rod body to the top of the support wheel, so that the support wheel can rotate and support the roller drill rod body. 2. This utility model features an open sewage tank with an arc-shaped cover that blocks splashing sewage, allowing it to smoothly enter the tank. The inclined design and anti-stick coating on the inner wall of the sewage tank facilitate the discharge of sewage containing mud, making subsequent sewage treatment easier. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the drill rod cleaning device for roller cone drills according to this utility model.
[0014] Figure 2 This is a schematic diagram of the base plate and sewage tank of the drill rod cleaning device for a rotary drill rig.
[0015] Figure 3 for Figure 2 Side view.
[0016] Figure 4 This is a schematic diagram of the cleaning mechanism.
[0017] Figure 5 for Figure 1 Enlarged view of part A.
[0018] Figure 6 This is an enlarged view of the roller drive mechanism. Detailed Implementation
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] like Figures 1-6 As shown, the present invention provides a roller cone drill rod cleaning device, characterized in that it includes a base 1, a sewage tank 2, a roller cone drill rod support mechanism 3, a cleaning mechanism 4, and a sliding mechanism 5; The base is a rectangular base plate 1, and the sewage tank 2 is a rectangular sewage tank smaller than the base. It is fixedly connected to the rectangular base plate 1 by a support block 11. On both sides of the rectangular base plate 1, sliding frames 12 are symmetrically arranged along the length direction. The sliding frames 12 are two channel steels with openings facing upwards. Baffles 13 are also provided at both ends of the sliding frames 12. The drill rod support mechanism 3 of the roller cone drill consists of two gantry frames 31 and support wheel sets 32 located on the upper part of the two gantry frames. The two gantry frames 31 are respectively spaced across both sides of the sewage tank 2 and fixed to the rectangular base plate 1 on the ground. The cleaning mechanism 4 includes a water inlet pipe 401, an arc-shaped water pipe 403, two arc-shaped water shields 402, and nozzles 404 equidistantly arranged on the arc-shaped water pipe. The two arc-shaped water shields 402 are respectively fixed on both sides of the arc-shaped water pipe 403. A water inlet is opened at the left end of the arc-shaped water pipe 403. The water inlet pipe 401 is fixedly connected to the water inlet of the arc-shaped water pipe. The sliding mechanism 5 includes two roller assemblies that are tactilely connected to the sliding frame 12. Each roller assembly includes a front roller frame 501, a rear roller frame 502, a transverse connecting plate 503 connecting the two roller frames, and an L-shaped connecting rod 504. A driving roller 5011 and a roller drive mechanism that are rotatably connected to the driving roller 5011 are rotatably mounted on the front roller frame 501. A driven roller 5021 is rotatably mounted on the rear roller frame 502. The driving roller 5011 and the driven roller... 5021 is placed inside the sliding frame 11 and is rotatably connected to the sliding frame 11; one end of the L-shaped connecting rod 504 is fixedly connected to the middle of the upper end of the transverse connecting plate 503, and the other end is fixedly connected to the arc-shaped water pipe 403. The two roller assemblies have the same structure and are respectively mirror-mounted on both sides of the arc-shaped water baffle through the L-shaped connecting rod. A support sleeve 5041 is provided on the rear L-shaped connecting rod 504, and the water inlet pipe 401 is fixed on the rear L-shaped connecting rod 504 through the support sleeve 5041.
[0021] The roller drive mechanism 505 of this utility model includes a drive motor 5051, a drive gear 5052, a driven gear 5053, and a first bevel gear 5054. The drive motor frame is fixedly installed on the upper end of the front roller frame 501. The drive gear 5052 is connected to the output shaft of the drive motor 5051. The driven gear 5053 meshes with the surface of the drive gear 5052. The upper end of the cone rod of the first bevel gear 5054 is fixedly connected to the driven gear 5053. A second bevel gear 5012 is installed on the roller shaft of the drive roller 5011. The first bevel gear 5054 meshes with the second bevel gear 5012. The two roller assemblies symmetrically arranged on the base 1 reciprocate left and right on the sliding frame 11 under the drive of the roller drive mechanism, thereby driving the cleaning mechanism 4 to move left and right on the sliding frame 12.
[0022] The wastewater tank 2 of this invention has a constricted opening on one side, and the bottom surface of the tank slopes downwards on one side. The wastewater tank 5 is made of stainless steel, and its inner wall is coated with an anti-stick coating. This effectively prevents impurities in the wastewater from adhering, facilitating the discharge of wastewater containing mud.
[0023] The support wheel assembly 32 of this utility model consists of two support wheel components mounted on each gantry 31. Each support wheel assembly comprises a support base 321 and two support wheels 322 with internal bearings. The support bases 321 are fixed to the two gantry 31 respectively, and the two support wheels 322 are rotatably mounted on the top of the support base 321. The two support wheel assemblies provide rotational support for the drill rod body 6 of the rotary drill. By setting an open-top sewage tank 2, the arc-shaped cover blocks splashing sewage, allowing sewage to smoothly enter the interior of the sewage tank. The sewage tank, which is inclined and has an inner wall coated with an anti-stick coating, can smoothly guide and discharge sewage containing mud, facilitating subsequent sewage treatment.
[0024] The working principle of this utility model: By setting up a movable cleaning mechanism, when the cleaning mechanism is moved to the right side of the base plate, the top space of the support wheel is open, which facilitates the use of external hoisting equipment to lift the heavy roller drill rod body 6 to the top of the support wheel 32. This allows the arc-shaped tube 303 to move without obstructing the support wheel 32, making the top space of the support wheel 32 open. At this time, the use of external hoisting equipment to lift the roller drill rod body 6 to the top of the support wheel 32 solves the problem in the prior art that when cleaning the drill rod, the heavy weight of the drill rod is obstructed by the top plate, making it inconvenient to lift the drill rod to the top of the cleaning brush roller.
[0025] The support wheel assembly 32 of this utility model consists of two support wheel components mounted on each gantry 31. Each support wheel assembly consists of two support seats 321 and two support wheels 322 with internal bearings. The support seats 321 are fixed on the two gantry 31 respectively, and the two support wheels 322 are rolled on the top of the support seats 321 respectively. The two support wheel assemblies provide rotational support for the drill rod body 6 of the rotary drill. Then, an external high-pressure water source is connected to the water inlet pipe 401 to provide high-pressure water flow for cleaning the drill rod body 6 of the rotary drill. Then, the drive motor 5051 is controlled by an external controller to work. The roller drive mechanism drives the sliding frame 11 to roll back and forth, thereby driving the cleaning mechanism 4 to move left and right on the sliding frame 12, so that the arc-shaped pipe can be moved. As the 403 moves, the inlet pipe 401 delivers high-pressure water to the arc-shaped pipe 403, and then sprays high-pressure water through several nozzles 404 to wash away dirt and other impurities on the surface of the drill rod body 6 of the rotary drill. The arc-shaped cover 402 surrounds the nozzles 404, effectively preventing sewage from splashing and allowing the sewage to fall into the inclined sewage tank 2. As the arc-shaped pipe 403 moves, the nozzles 404 can wash different parts of the drill rod body 6 of the rotary drill. The cleaned sewage flows into the sewage tank 2 through the obstruction of the arc-shaped cover 402. The support block 11 at the bottom of the sewage tank 2 tilts the sewage tank 2 onto the base plate 1. The sewage tank 2 is made of stainless steel and the inner wall is coated with an anti-stick coating, which can effectively prevent impurities in the sewage from adhering and facilitate the discharge of sewage containing mud.
Claims
1. A drill rod cleaning device for a roller cone drill rig, characterized in that, Includes a base, a wastewater tank, a drill rod support mechanism for a roller cone drill, a cleaning mechanism, and a sliding mechanism; The base is a rectangular base plate, and the sewage tank is a rectangular sewage tank smaller than the base. It is fixedly connected to the rectangular base plate by a support block. On both sides of the rectangular base plate, sliding frames are symmetrically arranged along the length direction. The sliding frames are two channel steels with openings facing upwards. Baffles are also provided at both ends of the sliding frames. The drill rod support mechanism of the roller cone drill consists of two gantry frames and a support wheel assembly on the upper part of the two gantry frames. The two gantry frames are respectively arranged across the gap on both sides of the sewage tank and fixed to the rectangular base plate on the ground. The cleaning mechanism includes a water inlet pipe, an arc-shaped water pipe, two arc-shaped water shields, and nozzles equidistantly arranged on the arc-shaped water pipe. The two arc-shaped water shields are respectively fixed on both sides of the arc-shaped water pipe. A water inlet is opened at the left end of the arc-shaped water pipe, and the water inlet pipe is fixedly connected to the water inlet of the arc-shaped water pipe. The sliding mechanism includes two roller assemblies that are tactilely connected to the sliding frame. Each roller assembly includes a front roller frame, a rear roller frame, a transverse connecting plate connecting the two roller frames, and an L-shaped connecting rod. A driving roller and a roller drive mechanism that are rotatably connected to the driving roller are rotatably mounted on the front roller frame. A driven roller is rotatably mounted on the rear roller frame. The driving roller and the driven roller are placed inside the sliding frame and tactilely connected to the sliding frame. One end of the L-shaped connecting rod is fixedly connected to the middle of the upper part of the transverse connecting plate, and the other end is fixedly connected to the arc-shaped water pipe. The two roller assemblies have the same structure and are mirror-mounted on both sides of the arc-shaped water baffle via the L-shaped connecting rod. A support sleeve is provided on the rear L-shaped connecting rod, and the water inlet pipe is fixed to the rear L-shaped connecting rod via the support sleeve.
2. The drill rod cleaning device for roller cone drills according to claim 1, characterized in that: The roller drive mechanism includes a drive motor, a drive gear, a driven gear, and a first bevel gear. The drive motor frame is fixedly mounted on the upper end of the front roller frame. The drive gear is connected to the output shaft of the drive motor. The driven gear meshes with the surface of the drive gear. The upper end of the cone rod of the first bevel gear is fixedly connected to the driven gear. A second bevel gear is mounted on the roller shaft of the drive roller. The first bevel gear meshes with the second bevel gear, thereby causing the sliding mechanism to drive the cleaning mechanism to reciprocate on the sliding frame.
3. The drag bit drill rod cleaning apparatus of claim 1, wherein: The sewage tank has a constricted opening on one side, and the bottom of the tank is sloping downwards on one side.
4. The drag bit drill rod cleaning apparatus of claim 1, wherein: The wastewater tank is made of stainless steel, and the inner wall of the wastewater tank is coated with an anti-stick coating.
5. The drag bit drill rod cleaning apparatus of claim 3, wherein: The support wheel assembly consists of two support wheel components mounted on each gantry. Each support wheel assembly consists of two support seats and two support wheels with bearings inside. The support seats are fixed on the two gantry frames respectively, and the two support wheels are rolled on the top of the support seats respectively. The two support wheel assemblies provide rotational support for the drill rod body of the roller cone drilling rig.
Citation Information
Patent Citations
Geological exploration drill rod maintenance device
CN218133521U