A casting machining efficient cooling device

Abstract

This utility model discloses a high-efficiency cooling device for casting processing, including a support plate on which an adjustable cooling mechanism, a cooling mechanism, and an auxiliary mechanism are installed. The adjustable cooling mechanism includes a fan box, a fan, and an air outlet duct. This utility model, through the installation of the adjustable cooling mechanism, provides a stable and suitable air-cooling environment for the castings via intelligent control, effectively improving the stability of the casting cooling quality and reducing quality problems caused by uneven cooling. The castings receive uniform air cooling during transport, further enhancing the uniformity of the cooling effect. By installing the cooling mechanism, operators can precisely adjust the water cooling intensity according to the specific cooling requirements of the castings, ensuring that the coolant is evenly sprayed onto the casting surface, guaranteeing comprehensive and uniform cooling. The design of the water storage box and collection tank facilitates the collection and treatment of wastewater after cooling, effectively reducing wastewater pollution to the environment.

Description

Technical Field

[0001] This utility model relates to the field of casting processing technology, and in particular to a high-efficiency cooling device for casting processing. Background Technology

[0002] In the casting industry, the cooling process of castings has a profound impact on casting quality and production efficiency, directly affecting both.

[0003] Existing casting processing cooling devices have the following disadvantages: Traditional casting cooling methods, such as air cooling, while an improvement over natural cooling, suffer from difficulties in precisely controlling the temperature of the air blown by the fans. The air temperature fluctuates significantly depending on the season and ambient temperature, making it challenging to ensure the stability of the casting cooling process. Furthermore, the fan speed is often limited to simple level adjustments, unable to be finely tailored to the specific material, shape, and size of the casting. Traditional water cooling methods are difficult to control precisely in terms of flow rate and distribution, which can easily lead to large differences in local cooling rates in castings. In addition, if the large amount of wastewater generated during the water cooling process is not effectively treated, direct discharge will cause environmental pollution, while wastewater treatment will increase the production costs and environmental pressure on enterprises. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-efficiency cooling device for casting processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A high-efficiency cooling device for casting processing includes a support plate, on which an adjustable cooling mechanism, a temperature reduction mechanism, and an auxiliary mechanism are mounted. The adjustable cooling mechanism includes a fan box, a fan, an air outlet duct, a temperature control component, a support frame, a rotating motor, rotating rollers, and a conveyor belt. The temperature control component includes a temperature sensor, a controller, and a fan speed regulator. The temperature sensor is installed on the bottom outer wall of the air outlet duct and is connected to the input terminal of the controller via a signal line. The output terminal of the controller is connected to the control terminal of the fan speed regulator, which is installed on the control terminal of the fan. The fan is placed on the bottom inner wall of the fan box, and its output terminal is sleeved with the top of the air outlet duct. The rotating motor is welded to the top outer wall of the support frame. The two ends of the rotating rollers are rotatably connected to the top inner walls of the support frame. The two ends of the conveyor belt are sleeved on the outer walls of the two rotating rollers.

[0006] The above solution involves installing an adjustable cooling mechanism. A temperature sensor monitors the temperature of the air discharged from the duct in real time and feeds the data back to the controller. The controller precisely adjusts the fan speed according to the preset temperature range by controlling the fan speed regulator. This intelligent control method provides a stable and suitable air-cooling environment for the castings, effectively improving the stability of the casting cooling quality and reducing quality problems caused by uneven cooling. At the same time, the rotating motor drives the rotating rollers and conveyor belt to ensure that the castings receive air cooling evenly during the conveying process, further improving the uniformity of the cooling effect.

[0007] Preferably, the cooling mechanism includes a water storage tank, a connecting water pipe, a pump body protective box, a water pump, a water outlet pipe, a flow valve, a water nozzle, a water storage box, and a collection box. One end of the connecting water pipe is inserted into the interior of the water storage tank, and the other end of the connecting water pipe is connected to one end of the water pump. The bottom of the water pump is fixedly connected to the bottom inner wall of the pump body protective box, and the other end of the water pump is connected to the water outlet pipe. The flow valve is installed on the bottom outer wall of the water outlet pipe.

[0008] With the above solution and the installation of the cooling mechanism, operators can precisely control the flow rate of the coolant by adjusting the flow valve according to the specific cooling requirements of the casting, thereby achieving precise adjustment of the water cooling intensity. Multiple water outlet holes are opened on the surface of the water nozzle, which can make the coolant evenly sprayed on the surface of the casting, ensuring comprehensive and uniform cooling. The design of the water storage box and collection box facilitates the collection and treatment of wastewater after cooling, effectively reducing the pollution of wastewater to the environment, and at the same time, it is easy to recycle and reuse the coolant, reducing production costs.

[0009] Preferably, the water outlet pipe is inserted into the top surface of the water outlet nozzle, the surface of the water outlet nozzle is provided with multiple water outlet holes, and the two sides of the water storage box are slidably connected to the two inner walls of the collection box.

[0010] Preferably, the auxiliary mechanism includes a work box, a fixing strip, support columns, and a top plate. One side surface of the fixing strip is fixedly connected to one side outer wall of the work box. The bottoms of the two support columns are respectively welded to the two ends of the surface of the fixing strip. The two ends of the bottom surface of the top plate are fixedly connected to the tops of the two support columns.

[0011] Preferably, the bottoms of the plurality of support frames are fixedly connected to the inner walls of both sides of the work box, and the top surface of the support plate is welded to one side of the bottom surface of the work box.

[0012] Preferably, the top outer wall of the collection box is on the same side inner wall as the other side of the working box, and one end of the collection box is connected to the output end of the conveyor belt.

[0013] The beneficial effects of this utility model are as follows: By installing an adjustable cooling mechanism, a temperature sensor monitors the temperature of the air discharged from the duct in real time and feeds the data back to the controller. The controller precisely adjusts the fan speed by controlling the wind speed regulator according to the preset temperature range. This intelligent control method can provide a stable and suitable air-cooling environment for the castings, effectively improving the stability of the casting cooling quality and reducing quality problems caused by uneven cooling. At the same time, the rotating motor drives the rotating roller and conveyor belt to operate, so that the castings receive air cooling evenly during the conveying process, further improving the uniformity of the cooling effect. By installing a cooling mechanism, operators can precisely control the flow rate of the coolant by adjusting the flow valve according to the specific cooling requirements of the casting, thereby achieving precise adjustment of the water cooling intensity. Multiple water outlet holes are opened on the surface of the water nozzle, which can make the coolant evenly sprayed on the surface of the casting, ensuring comprehensive and uniform cooling. The design of the water storage box and collection box facilitates the collection and treatment of wastewater after cooling, effectively reducing the pollution of wastewater to the environment, and at the same time, it is easy to recycle and reuse the coolant, reducing production costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a high-efficiency cooling device for casting processing proposed in this utility model; Figure 2 This is a cross-sectional view of the structure of a high-efficiency cooling device for casting processing proposed in this utility model; Figure 3 This is a side view of the structure of a high-efficiency cooling device for casting processing proposed in this utility model.

[0015] In the diagram: 1. Support plate; 2. Working box; 3. Fixing strip; 4. Support column; 5. Top plate; 6. Fan box; 7. Fan; 8. Air outlet pipe; 9. Temperature control component; 10. Support frame; 11. Rotating motor; 12. Rotating roller; 13. Conveyor belt; 14. Water storage tank; 15. Connecting water pipe; 16. Pump body protective box; 17. Water pump; 18. Water outlet pipe; 19. Flow valve; 20. Water outlet nozzle; 21. Water storage box; 22. Collection box. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Example 1, referring to Figure 1 and Figure 2 A high-efficiency cooling device for casting processing includes a support plate 1, on which an adjustable cooling mechanism, a cooling mechanism and an auxiliary mechanism are installed; The adjustable cooling mechanism includes a fan housing 6, a fan 7, an air outlet duct 8, a temperature control component 9, a support frame 10, a rotating motor 11, a rotating roller 12, and a conveyor belt 13. The temperature control component 9 includes a temperature sensor, a controller, and a fan speed regulator. The temperature sensor is mounted on the bottom outer wall of the air outlet duct 8 and is connected to the input terminal of the controller via a signal line. The output terminal of the controller is connected to the control terminal of the fan speed regulator, which is mounted on the control terminal of the fan 7. The fan 7 is placed on the bottom inner wall of the fan housing 6, and its output terminal is connected to the top of the air outlet duct 8. The rotating motor 11 is welded to the top outer wall of the support frame 10. The rotating roller... The two ends of the roller 12 are rotatably connected to the inner walls of the top two sides of the support frame 10. The two ends of the conveyor belt 13 are sleeved on the outer walls of the two rotating rollers 12 and an adjustable cooling mechanism is installed. The temperature sensor monitors the temperature of the air discharged from the air duct in real time and feeds the data back to the controller. The controller precisely adjusts the fan speed by controlling the wind speed regulator according to the preset temperature range. The intelligent control method can provide a stable and suitable air-cooling environment for the casting, effectively improve the stability of the casting cooling quality, and reduce quality problems caused by uneven cooling. At the same time, the rotating motor drives the rotating rollers and the conveyor belt to rotate, so that the casting receives air cooling evenly during the conveying process, further improving the uniformity of the cooling effect.

[0018] Example 2, refer to Figure 2 and Figure 3 The cooling mechanism includes a water storage tank 14, a connecting water pipe 15, a pump body protective box 16, a water pump 17, a water outlet pipe 18, a flow valve 19, a water nozzle 20, a water storage box 21, and a collection box 22. One end of the connecting water pipe 15 is inserted into the interior of the water storage tank 14, and the other end of the connecting water pipe 15 is connected to one end of the water pump 17. The bottom of the water pump 17 is fixedly connected to the bottom inner wall of the pump body protective box 16, and the other end of the water pump 17 is connected to the water outlet pipe 18. The flow valve 19 is installed on the water outlet pipe 18. A cooling mechanism is installed on the bottom outer wall. Operators can precisely control the flow rate of the coolant by adjusting the flow valve according to the specific cooling requirements of the casting, thereby achieving precise adjustment of the water cooling intensity. Multiple water outlet holes are opened on the surface of the water nozzle, which can make the coolant evenly sprayed on the surface of the casting, ensuring comprehensive and uniform cooling. The design of the water storage box and collection box facilitates the collection and treatment of wastewater after cooling, effectively reducing the pollution of wastewater to the environment. At the same time, it is easy to recycle and reuse the coolant, reducing production costs.

[0019] Example 3, referring to Figure 1-3The water outlet pipe 18 is inserted into the top surface of the water outlet nozzle 20. The surface of the water outlet nozzle 20 has multiple water outlet holes. The two sides of the water storage box 21 are slidably connected to the inner walls of the two sides of the collection box 22. The auxiliary mechanism includes a working box 2, a fixing strip 3, a support column 4 and a top plate 5. One side of the fixing strip 3 is fixedly connected to the outer wall of one side of the working box 2. The bottom of the two support columns 4 is welded to the two ends of the surface of the fixing strip 3 respectively. The two ends of the bottom surface of the top plate 5 are fixedly connected to the top of the two support columns 4. The bottom of multiple support frames 10 is fixedly connected to the inner walls of the two sides of the working box 2. The top surface of the support plate 1 is welded to one side of the bottom surface of the working box 2. The top outer wall of the collection box 22 is connected to the inner wall of the other side of the working box 2. One end of the collection box 22 is connected to the output end of the conveyor belt 13.

[0020] Working Principle: An adjustable cooling mechanism is installed, and a temperature sensor monitors the temperature of the exhaust air in real time, feeding the data back to the controller. The controller, based on a preset temperature range, precisely adjusts the fan speed via a speed regulator. This intelligent control provides a stable and suitable air-cooling environment for the castings, effectively improving the stability of the cooling quality and reducing quality problems caused by uneven cooling. Simultaneously, a rotating motor drives rotating rollers and a conveyor belt, ensuring the castings receive uniform air cooling during transport, further enhancing the uniformity of the cooling effect. A cooling mechanism allows operators to precisely control the coolant flow rate by adjusting the flow valve according to the specific cooling needs of the castings, achieving precise adjustment of the water cooling intensity. Multiple water outlets on the nozzle surface ensure even spraying of coolant onto the casting surface, guaranteeing comprehensive and uniform cooling. The design of the water storage box and collection tank facilitates the collection and treatment of wastewater after cooling, effectively reducing environmental pollution and facilitating coolant recycling, thus lowering production costs.

[0021] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency cooling device for casting processing, comprising a support plate (1), characterized in that, An adjustable cooling mechanism, a temperature reduction mechanism, and an auxiliary mechanism are installed on the support plate (1); The adjustable cooling mechanism includes a fan box (6), a fan (7), an air outlet pipe (8), a temperature control component (9), a support frame (10), a rotating motor (11), a rotating roller (12), and a conveyor belt (13). The temperature control component (9) includes a temperature sensor, a controller, and a wind speed regulator. The temperature sensor is installed on the bottom outer wall of the air outlet pipe (8). The temperature sensor is connected to the input end of the controller via a signal line. The output end of the controller is connected to the control end of the wind speed regulator. The wind speed regulator is installed on the control end of the fan (7). The fan (7) is placed on the bottom inner wall of the fan box (6). The output end of the fan (7) is sleeved with the top end of the air outlet pipe (8). The rotating motor (11) is welded to the top side outer wall of the support frame (10). The two ends of the rotating roller (12) are rotatably connected to the top two inner walls of the support frame (10). The two ends of the conveyor belt (13) are sleeved on the outer walls of the two rotating rollers (12).

2. The casting process efficient cooling device according to claim 1, characterized in that, The cooling mechanism includes a water storage tank (14), a connecting water pipe (15), a pump body protective box (16), a water pump (17), a water outlet pipe (18), a flow valve (19), a water outlet nozzle (20), a water storage box (21), and a collection box (22). One end of the connecting water pipe (15) is inserted into the interior of the water storage tank (14), and the other end of the connecting water pipe (15) is connected to one end of the water pump (17). The bottom of the water pump (17) is fixedly connected to the bottom inner wall of the pump body protective box (16), and the other end of the water pump (17) is connected to the water outlet pipe (18). The flow valve (19) is installed on the bottom outer wall of the water outlet pipe (18).

3. The casting process efficient cooling device according to claim 2, characterized in that, The water outlet pipe (18) is inserted into the top surface of the water outlet nozzle (20), and the surface of the water outlet nozzle (20) is provided with multiple water outlet holes. The two sides of the water storage box (21) are slidably connected to the inner walls of the two sides of the collection box (22).

4. The casting process efficient cooling device according to claim 1, characterized in that, The auxiliary mechanism includes a work box (2), a fixing strip (3), a support column (4) and a top plate (5). One side surface of the fixing strip (3) is fixedly connected to one side outer wall of the work box (2). The bottom of the two support columns (4) are respectively welded to the two ends of the surface of the fixing strip (3). The two ends of the bottom surface of the top plate (5) are fixedly connected to the top of the two support columns (4).

5. The casting process efficient cooling device according to claim 1, characterized in that, The bottom of the multiple support frames (10) is fixedly connected to the inner walls of both sides of the work box (2), and the top surface of the support plate (1) is welded to one side of the bottom surface of the work box (2).

6. The casting process efficient cooling device according to claim 2, characterized in that, The top outer wall of the collection box (22) is on the inner wall of the other side of the working box (2), and one end of the collection box (22) is connected to the output end of the conveyor belt (13).

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