A sectional warping apparatus
Patent Information
- Application Number
- CN202521956801.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-11
AI Technical Summary
传统的分条整经设备对于纱线张紧程度的调节不够精准和便捷,由于不同材质、粗细的纱线对张力的要求存在差异,若张力控制不当,轻则导致纱线排列紊乱、相互缠绕,重则造成纱线拉伸过度或断裂,严重影响整经质量和生产效率
本实用新型提供的一种分条整经设备,通过设置分条辊,纱线先经过分条辊进行有序分隔,确保多根纱线互不缠绕且排列整齐,同时分条辊在第二驱动机构的作用下,实现对纱线张紧程度的精确控制,保证整经质量稳定可靠;同时滚筒在第一驱动机构的作用下实现平稳旋转,保证了纱线卷绕的均匀性和动力传递的可靠性。
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Figure CN224741205U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile equipment technology, specifically to a slitting and warping device. Background Technology
[0002] In the textile industry, slitting and warping is a crucial process before weaving. Its main function is to arrange a certain number of warp yarns in parallel according to specified lengths and widths, and wind them onto rollers to form a warp beam, providing qualified warp yarn packages for subsequent weaving processes. The quality of slitting and warping directly affects the quality of the woven product, such as fabric smoothness, yarn uniformity, and the physical properties of the fabric. Traditional slitting and warping equipment is not precise or convenient enough in adjusting the yarn tension. Since different materials and yarn thicknesses have different tension requirements, improper tension control can lead to disordered yarn arrangement and tangling, or even excessive yarn stretching or breakage, seriously affecting warping quality and production efficiency.
[0003] Based on the above, this utility model proposes a slitting and warping device that can effectively solve the above problems. Utility Model Content
[0004] This utility model addresses the shortcomings of the existing technology by providing a slitting and warping device.
[0005] This utility model is achieved through the following technical solution: A slitting and warping device includes two symmetrically arranged support frames. Bearing seats are fixedly connected to the top rear sides of the two support frames respectively. A roller is rotatably connected between the two support frames, and one of the support frames is provided with a first drive mechanism for driving the roller to rotate. A slitting roller is provided on the front side of the roller. The two ends of the slitting roller are rotatably connected to the top of a rotating plate. The bottom end of the rotating plate is rotatably connected to a first rotating seat. A second drive mechanism for driving the rotating plate to rotate is provided on the front side of the support frame.
[0006] According to the above technical solution, as a further preferred technical solution, the first driving mechanism includes a drive motor, the drive motor is fixedly connected to a motor mounting plate, the motor mounting plate is fixedly connected to a support frame, the output end of the drive motor passes through the support frame and is fixedly connected to a first pulley, the first pulley is rotatably connected to a second pulley through a transmission belt, and the second pulley is fixedly connected to one end of a roller.
[0007] According to the above technical solution, as a further preferred technical solution, the second driving mechanism includes a second rotating seat fixedly connected to the front side of the support frame, a push cylinder rotatably connected to the second rotating seat, a connecting rod rotatably connected to the telescopic end of the push cylinder, and the connecting rod fixedly connected to the rotating plate.
[0008] According to the above technical solution, as a further preferred technical solution, the surface of the slitting roller is provided with a plurality of slitting grooves that are evenly distributed at equal intervals.
[0009] According to the above technical solution, as a further preferred technical solution, the first rotating seat is fixedly connected to the ground.
[0010] Compared with the prior art, this utility model has the following advantages and beneficial effects: This utility model provides a slitting and warping device. By setting a slitting roller, the yarn is first separated in an orderly manner through the slitting roller, ensuring that multiple yarns do not tangle and are arranged neatly. At the same time, under the action of the second drive mechanism, the slitting roller achieves precise control of the yarn tension, ensuring stable and reliable warping quality. Meanwhile, the roller achieves smooth rotation under the action of the first drive mechanism, ensuring the uniformity of yarn winding and the reliability of power transmission. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a schematic diagram of the slitting roller structure of this utility model. Detailed Implementation
[0012] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.
[0013] A slitting and warping device includes two symmetrically arranged support frames 1. Bearing seats 2 are fixedly connected to the top rear side of each of the two support frames 1. A roller 3 is rotatably connected between the two support frames 1. One of the support frames 1 is provided with a first drive mechanism 4 for driving the roller 3 to rotate. A slitting roller 5 is provided on the front side of the roller 3. The two ends of the slitting roller 5 are rotatably connected to the top of a rotating plate 6. The bottom end of the rotating plate 6 is rotatably connected to a first rotating seat 7. A second drive mechanism 8 for driving the rotating plate 6 to rotate is provided on the front side of the support frame 1.
[0014] This invention features a slitting roller 5, which separates the yarn in an orderly manner, ensuring that multiple yarns do not tangle and are arranged neatly. At the same time, the slitting roller 5, under the action of the second drive mechanism 8, achieves precise control over the yarn tension, ensuring stable and reliable warping quality. Meanwhile, the roller 3, under the action of the first drive mechanism 4, achieves smooth rotation, ensuring the uniformity of yarn winding and the reliability of power transmission.
[0015] Furthermore, in another embodiment, the first drive mechanism 4 includes a drive motor 41, which is fixedly connected to a motor mounting plate 42. The motor mounting plate 42 is fixedly connected to a support frame 1. The output end of the drive motor 41 passes through the support frame 1 and is fixedly connected to a first pulley 43. The first pulley 43 is rotatably connected to a second pulley 45 via a transmission belt 44. The second pulley 45 is fixedly connected to one end of the roller 3.
[0016] By setting up the first drive mechanism 4, the interaction of the drive motor 41, the first pulley 43, the transmission belt 44 and the second pulley 45 facilitates the rotation of the roller 3, and finally forms a warp roll that meets the weaving requirements on the roller 3.
[0017] Furthermore, in another embodiment, the second drive mechanism 8 includes a second rotating seat 81 fixedly connected to the front side of the support frame 1. The second rotating seat 81 is rotatably connected to a push cylinder 82. The telescopic end of the push cylinder 82 is rotatably connected to a connecting rod 83, and the connecting rod 83 is fixedly connected to the rotating plate 6.
[0018] By setting a second drive mechanism 8, the rotating plate 6 is driven to rotate around the first rotating seat 7 under the interaction of the second rotating seat 81, the push cylinder 82 and the connecting rod 83, which makes it easier to adjust the tension of the yarn during the warping process and avoids the problem of yarn disorder and wrinkling due to excessive looseness.
[0019] Furthermore, in another embodiment, the surface of the slitting roller 5 is provided with a plurality of slitting grooves 51 that are evenly distributed at equal intervals.
[0020] By setting multiple evenly distributed slitting grooves 51 at equal intervals on the surface of the slitting roller 5, the yarn can be orderly separated and combed, ensuring that the yarn is neatly arranged and does not tangle with each other during the warping process, thus improving the quality of slitting and warping and ensuring the smooth progress of subsequent weaving processes.
[0021] Furthermore, in another embodiment, the first rotating seat 7 is fixedly connected to the ground.
[0022] The working principle of one embodiment of this utility model is as follows: During the slitting and warping operation, the yarn is first orderly separated by the slitting grooves 51 on the surface of the slitting roller 5, ensuring that multiple yarns do not tangle and are neatly arranged. Then, the yarn is guided to the surface of the roller 3, where the first drive mechanism 4 drives the roller 3 to rotate, causing the yarn to gradually wind onto the roller as it rotates, completing the warping operation. When it is necessary to adjust the yarn tension, the second drive mechanism 8 starts working, pushing the cylinder 82 to drive the connecting rod 83 through a telescopic action, causing the rotating plate 6 to rotate around the first rotating seat 7, thereby changing the relative distance between the slitting roller 5 and the roller 3, achieving precise control of the yarn tension, and ensuring stable and reliable warping quality.
[0023] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use a slitting and warping device of this utility model, and can produce the positive effects described in this utility model.
[0024] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.
[0025] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A sectional warping apparatus characterized by: It includes two symmetrically arranged support frames (1), and bearing seats (2) are fixedly connected to the rear top of the two support frames (1). A roller (3) is rotatably connected between the two support frames (1), and one of the support frames (1) is provided with a first drive mechanism (4) for driving the roller (3) to rotate. A slitting roller (5) is provided on the front side of the roller (3). The two ends of the slitting roller (5) are rotatably connected to the top of the rotating plate (6), and the bottom end of the rotating plate (6) is rotatably connected to the first rotating seat (7). A second drive mechanism (8) for driving the rotating plate (6) to rotate is provided on the front side of the support frame (1).
2. A sectional warping apparatus according to claim 1, characterised in that: The first drive mechanism (4) includes a drive motor (41), which is fixedly connected to a motor mounting plate (42). The motor mounting plate (42) is fixedly connected to a support frame (1). The output end of the drive motor (41) passes through the support frame (1) and is fixedly connected to a first pulley (43). The first pulley (43) is rotatably connected to a second pulley (45) via a transmission belt (44). The second pulley (45) is fixedly connected to one end of a roller (3).
3. The slitting and warping equipment according to claim 1, characterized in that: The second drive mechanism (8) includes a second rotating seat (81) fixedly connected to the front side of the support frame (1). The second rotating seat (81) is rotatably connected to a push cylinder (82). The telescopic end of the push cylinder (82) is rotatably connected to a connecting rod (83). The connecting rod (83) is fixedly connected to the rotating plate (6).
4. A slitting and warping device according to claim 1, characterized in that: The surface of the slitting roller (5) is provided with a plurality of slitting grooves (51) that are evenly distributed at equal intervals.
5. A sectional warping apparatus according to claim 1, wherein: The first rotating seat (7) is fixedly connected to the ground.