Method for monitoring the ventilation of a crankcase of a hydrogen internal combustion engine, and hydrogen internal combustion engine

Monitoring crankcase ventilation in hydrogen engines using an exhaust tract sensor addresses ventilation inadequacies, ensuring safe operation by detecting hydrogen content and controlling ventilation to prevent accumulation and explosions.

WO2025201985A1PCT designated stage Publication Date: 2025-10-02SCHAEFFLER TECHNOLOGIES AG & CO KG

Patent Information

Application Number
PCT/EP2025/057493
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-03-25
Filing Date
2025-03-19
Publication Date
2025-10-02

AI Technical Summary

Technical Problem

Existing methods for monitoring crankcase ventilation in hydrogen internal combustion engines are inadequate, leading to potential hydrogen accumulation, increased wear on internal components, and risk of explosion due to uncontrolled hydrogen release.

Method used

Monitoring crankcase ventilation using a gas sensor in the exhaust tract to detect hydrogen content during predetermined operating modes, allowing determination of ventilation functionality and potential hydrogen accumulation, with optional active ventilation to mitigate risks.

Benefits of technology

Ensures effective and safe operation of hydrogen internal combustion engines by preventing hydrogen accumulation and explosion risks through real-time monitoring and control of crankcase ventilation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a method for monitoring the ventilation of a crankcase (120) of a hydrogen internal combustion engine (100) and to a hydrogen internal combustion engine (100), which has combustion chambers (110) and a gas sensor (140) that is provided in the exhaust tract (130) of the hydrogen internal combustion engine (100) and is designed to generate a gas signal that is representative of the hydrogen content or oxygen content in the exhaust gas of the hydrogen internal combustion engine (100). The method according to the invention has the steps of: determining a specified operating mode of the hydrogen internal combustion engine (100) during which substantially no combustion processes of an air-hydrogen mixture take place within the combustion chambers (110); receiving a gas signal from the gas sensor (140) in the specified operating mode of the hydrogen internal combustion engine (100); determining the hydrogen content in the exhaust gas of the hydrogen internal combustion engine (100) at least partly on the basis of the received gas signal; and determining a functional ventilation of the crankcase (120) if the determined hydrogen content in the exhaust gas of the hydrogen internal combustion engine (100) exceeds a specified hydrogen content threshold value.
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Description

[0001] Description

[0002] Method for monitoring the ventilation of a crankcase of a hydrogen internal combustion engine and hydrogen internal combustion engine

[0003] The present invention relates to a method for monitoring the ventilation of a crankcase of a hydrogen internal combustion engine and to a hydrogen internal combustion engine, in particular to a hydrogen internal combustion engine with crankcase ventilation.

[0004] In (piston) internal combustion engines with a closed crankcase, deviations from atmospheric pressure occur not only in the working chambers but also below the pistons. These are caused, on the one hand, by the volume changes caused by the rotating pistons and, on the other hand, by the gases accumulating in the crankcase from the working process.

[0005] In combustion engines, so-called blowby gases always occur in the crankcase. Since the crankcase is a closed space, the pressure would steadily increase without ventilation. To prevent this, the blowby gases, which contain combustion products and unburned hydrogen, can be specifically vented from the crankcase. The ideal relative crankcase pressure is in the slightly negative range of around -2 mbar, since under these conditions the engine does not tend to "sweat out" lubricating oil. If the negative pressure is significantly greater (the value is engine-specific and depends on the design of the sealing systems), there is a risk that air contaminated with dirt particles and / or pure hydrogen will be sucked in via the shaft seals and gaskets on the crankcase. This would lead to increased wear on internal components.During venting, oil droplets generated by rotating components are inevitably carried out of the crankcase.

[0006] During operation of the hydrogen internal combustion engine, in particular during overrun fuel cut-off phases of the hydrogen internal combustion engine, high pressure in the intake manifold can cause the gases trapped in the crankcase (in particular pure hydrogen located there) to at least partially pass past the pistons into the combustion chambers and thus into the exhaust tract of the hydrogen internal combustion engine.

[0007] Furthermore, the ventilation line can become blocked, torn off, or the connection to the intake tract can be missing. This restricts crankcase ventilation, allowing pollutants and pure hydrogen to escape unhindered from the crankcase into the environment. Therefore, the hydrogen content in the exhaust gas of the hydrogen internal combustion engine and / or in the crankcase, as well as the proper functioning of the crankcase ventilation, should be monitored. If the crankcase ventilation is not functioning properly, pure hydrogen will accumulate in the crankcase and / or be released unhindered into the environment in the event of a leak. If temperature-dependent explosion limits regarding the hydrogen content in the exhaust gas and / or in the crankcase of the hydrogen internal combustion engine are exceeded, there is also a risk of ignition of the air-hydrogen mixture.

[0008] DE 10 2021 213 901 B3 discloses a method for monitoring the ventilation of a crankcase of a fossil internal combustion engine. The method known therefrom comprises determining a predetermined operating mode of the internal combustion engine during which substantially no combustion of an air-fuel mixture takes place within the combustion chambers, determining a nitrogen oxide content in the exhaust gas of the internal combustion engine during the predetermined operating mode of the internal combustion engine by means of an exhaust gas sensor, and determining a functional ventilation of the crankcase if the nitrogen oxide value determined during the predetermined operating mode of the internal combustion engine exceeds a predetermined nitrogen oxide threshold value.

[0009] The present invention is essentially based on the object of determining and checking the proper functionality of a crankcase ventilation system of a hydrogen internal combustion engine in a simple and cost-effective manner. This object is achieved by a method according to independent claim 1 and a hydrogen internal combustion engine according to independent claim 12. Advantageous embodiments are specified in the subclaims.

[0010] The present invention is essentially based on the idea that, during predetermined operating modes during which no combustion of an air-hydrogen mixture occurs in the combustion chambers of the internal combustion engine, the crankcase ventilation is monitored by means of a gas sensor provided in the exhaust tract of the internal combustion engine. In particular, during the aforementioned predetermined operating modes, the exhaust gases trapped in the crankcase re-enter the combustion chambers and thus the exhaust tract via the ventilation line and / or as so-called blowby gases, and can thus be detected (directly or indirectly) by the gas signal arranged in the exhaust tract.If the gas sensor, which is already arranged and present in the exhaust tract, generates a gas signal during the predetermined operating modes of the hydrogen internal combustion engine that is representative of a hydrogen content that lies above a predetermined hydrogen content threshold, it can be concluded that the crankcase ventilation is functioning properly, since the ventilation path from the crankcase into the combustion chambers and thus into the exhaust tract is free and unblocked. However, if the gas signal from the gas sensor indicates a hydrogen content that lies below the predetermined hydrogen content threshold during these predetermined operating modes of the hydrogen internal combustion engine, it can be concluded that the crankcase ventilation is not functioning properly. In particular, it can then be determined that the ventilation path from the crankcase into the exhaust tract is at least partially blocked or clogged.

[0011] Consequently, according to a first aspect of the present invention, a method for monitoring the ventilation of a crankcase of a hydrogen internal combustion engine is disclosed, which has combustion chambers and a gas sensor arranged in an exhaust tract of the hydrogen internal combustion engine, which is designed to generate a gas signal that is representative of the hydrogen content or the oxygen content in the exhaust gas of the hydrogen internal combustion engine.The method according to the invention comprises determining a predetermined operating mode of the hydrogen internal combustion engine during which substantially no combustion of an air-hydrogen mixture takes place within the combustion chambers, receiving a gas signal from the gas sensor during the predetermined operating mode of the hydrogen internal combustion engine, determining the hydrogen content in the exhaust gas of the hydrogen internal combustion engine based at least partially on the received gas signal and determining a functional ventilation of the crankcase when the determined hydrogen content in the exhaust gas of the hydrogen internal combustion engine exceeds a predetermined.

[0012] Hydrogen content threshold is exceeded. It may be preferable for the hydrogen signal representative of the determined hydrogen content to be processed, for example, using a filter such as a low-pass filter. The processing can take place in the signal space. Furthermore, it is advantageous for the signal processing to take place subsequently using a suitable filter.

[0013] By determining the hydrogen content in the exhaust gas of the hydrogen internal combustion engine during the predetermined operating mode, it is possible to check whether the crankcase ventilation into the exhaust tract of the hydrogen internal combustion engine is free and unblocked. If this were blocked, the determined hydrogen content would fall below the predetermined hydrogen content threshold, since no hydrogen accumulated in the crankcase would enter the exhaust tract during the predetermined operating mode.

[0014] In a preferred embodiment of the method according to the invention, the gas sensor is a hydrogen sensor, and the gas signal is a hydrogen signal representative of the hydrogen content in the exhaust gas of the hydrogen internal combustion engine. In an alternative embodiment, the gas sensor is an oxygen sensor, and the gas signal is an oxygen signal representative of the oxygen content in the exhaust gas of the hydrogen internal combustion engine.

[0015] In such an alternative embodiment, the method according to the invention further comprises determining the oxygen content in the exhaust gas of the hydrogen internal combustion engine based on the oxygen signal received from the oxygen sensor, determining the actual oxygen content in the exhaust gas of the hydrogen internal combustion engine based on the determined predetermined operating mode of the hydrogen internal combustion engine, and forming an oxygen content difference between the determined actual oxygen content and the oxygen content determined based on the oxygen signal received from the oxygen sensor. The determination of the hydrogen content in the exhaust gas of the hydrogen internal combustion engine is based at least partially on the determined oxygen content difference.

[0016] This takes advantage of the fact that the hydrogen present in the exhaust gas acts as a rich gas. This means that the hydrogen reacts with the oxygen in the exhaust gas at the electrodes and catalytic surfaces of the oxygen sensor to form water. Consequently, the oxygen content indicated by the oxygen sensor is lower than the actual oxygen content because the hydrogen present in the exhaust gas reacts with a corresponding proportion of oxygen in the exhaust gas. The difference between the actual oxygen content and the oxygen content indicated by the oxygen sensor can be indicative of the hydrogen content in the exhaust gas because there is a correlation between the change in the oxygen signal and the hydrogen concentration, from which the hydrogen content in the exhaust gas can be determined.However, since the actual oxygen content is known in the predetermined operating modes, for example, approximately 20.9% in air, the hydrogen content in the exhaust gas can be determined according to the invention based on the oxygen signal from the oxygen sensor. The hydrogen content is preferably determined from the determined oxygen content difference using a characteristic curve, a characteristic map, a correction function, a transfer function, and / or another mathematical function.

[0017] In a preferred embodiment of the method according to the invention, the hydrogen signal is received after a predetermined period of time has elapsed after the predetermined operating mode of the hydrogen internal combustion engine has been determined. The predetermined period of time is preferably approximately 3 seconds, preferably approximately 1 second. This can ensure, for example, that the hydrogen generated during the combustion of the

[0018] The exhaust gases generated by the air-hydrogen mixture in the combustion chambers have been completely expelled from the combustion chambers and have already flowed past the oxygen sensor, so that during the predetermined operating mode the gas mixture measured by the oxygen sensor must largely originate from the crankcase and the intake manifold.

[0019] In an alternative embodiment, it may be preferred that the hydrogen content is only determined when an air mass integral in the exhaust tract exceeds a predetermined air mass integral threshold value.

[0020] In particular, the time it takes for the gas sensor to measure the exhaust gases originating from the crankcase depends on the mass flow rate and the volume of the exhaust tract. Consequently, in such an alternative embodiment, it is advantageous to only determine the hydrogen content when the air mass integral in the exhaust tract exceeds the predetermined air mass integral threshold. Furthermore, the gas sensor requires a certain amount of time to settle to the respective measured value.

[0021] In an advantageous embodiment, the method according to the invention further comprises determining a malfunctioning ventilation of the crankcase if the

[0022] Hydrogen combustion engine determined hydrogen content in the exhaust gas of the hydrogen combustion engine the predetermined

[0023] Hydrogen content threshold value falls below. It may be preferred if the method according to the invention, in such an advantageous embodiment, additionally comprises issuing a warning to the operator of the hydrogen internal combustion engine if a malfunctioning crankcase ventilation system has been detected.

[0024] Preferably, the predetermined hydrogen content threshold is between about 0.3% and about 0.6%, and more preferably about 0.5%.

[0025] In a further advantageous embodiment, the method according to the invention further comprises determining an exhaust gas mass flow through the exhaust tract of the hydrogen internal combustion engine and determining the hydrogen content in the crankcase of the hydrogen internal combustion engine, at least partially based on the received gas signal and at least partially based on the determined exhaust gas mass flow through the exhaust tract of the hydrogen internal combustion engine. In particular, the hydrogen content in the crankcase can be determined by correlating the determined hydrogen content in the exhaust gas with the determined exhaust gas mass flow. The correlation can be provided, for example, in the form of a lookup table and / or a mathematical mapping.

[0026] Preferably, according to such a preferred embodiment, the method according to the invention further comprises determining that the hydrogen content in the crankcase of the hydrogen internal combustion engine exceeds a predetermined hydrogen content threshold value, and at least partially venting the crankcase if it has been determined that the hydrogen content in the crankcase of the hydrogen internal combustion engine exceeds the predetermined hydrogen content threshold value.

[0027] Particularly preferably, the method according to the invention additionally comprises determining the temperature of the gas mixture in the crankcase. The predetermined hydrogen content threshold can then be predetermined depending on the determined temperature of the gas mixture in the crankcase.

[0028] In a further advantageous embodiment, the inventive

[0029] The method also provides for issuing an alarm to the operator of the hydrogen internal combustion engine if it is determined that the hydrogen content in the crankcase of the hydrogen internal combustion engine exceeds the predetermined hydrogen content threshold. The alarm informs the operator that there is an increased risk of the crankcase exploding.

[0030] According to a further aspect of the present invention, a hydrogen internal combustion engine is disclosed which is designed to be operated with hydrogen as fuel.The hydrogen internal combustion engine according to the invention has at least one combustion chamber which is formed by a piston which reciprocally moves back and forth within a cylinder, a crankcase in which the piston is at least partially arranged and which is at least partially fluidly connected to the combustion chamber via a gap between the piston and the cylinder, an exhaust tract which is fluidly connected to the at least one combustion chamber, a gas sensor arranged in the exhaust tract which is designed to generate a gas signal which is representative of the hydrogen content or oxygen content in the exhaust gas of the hydrogen internal combustion engine, and a control unit which is designed to carry out a method according to the invention for monitoring the ventilation of a crankcase of the hydrogen internal combustion engine.

[0031] Preferably, the hydrogen internal combustion engine according to the invention further comprises an intake pipe which is fluidly connected to the at least one combustion chamber and is designed to supply air to the at least one combustion chamber for the combustion of an air-hydrogen mixture, and a vent line which fluidly connects the crankcase to the intake pipe.

[0032] In a further preferred embodiment, the hydrogen internal combustion engine according to the invention also has a ventilation line which fluidically connects the crankcase to the intake pipe, and a ventilation pump arranged in the ventilation line which is designed to pump air from the intake pipe into the crankcase for flushing the crankcase with air.

[0033] Further features and objects of the invention will become apparent to those skilled in the art by practicing the present teachings and viewing the accompanying drawings in which:

[0034] Fig. 1 shows a schematic view of a hydrogen internal combustion engine of a vehicle, and

[0035] Fig. 2 shows an exemplary flow diagram of a method according to the invention for monitoring the ventilation of the crankcase of the hydrogen internal combustion engine of Fig. 1.

[0036] In the context of this disclosure, the term "hydrogen internal combustion engine" describes an internal combustion engine powered by hydrogen as fuel. A hydrogen internal combustion engine converts chemical energy into mechanical work and heat. It is based on the oxyhydrogen reaction (combustion of hydrogen) in a reciprocating piston or rotary piston internal combustion engine. Reciprocating piston engines operating according to the Otto principle (spark ignition) are typically used. However, according to the invention, this also includes hydrogen internal combustion engines operating according to the diesel principle (compression ignition).

[0037] Fig. 1 shows a schematic view of a hydrogen internal combustion engine 100 of a vehicle. The hydrogen internal combustion engine 100 has an intake pipe (or air intake line) 102 and combustion chambers 110 connected thereto (only one of the four combustion chambers 110 is provided with a reference numeral in Fig. 1). Intake air can reach the combustion chambers 110 via the intake pipe 102, where the intake air can be mixed with hydrogen as fuel in a known manner and combusted. The flow direction of the intake air is indicated by arrow 104. The combustion chambers 110 are formed in particular by cylinders 112 and pistons 114 reciprocating therein, whereby the volume of the combustion chambers 110 varies over time. The pistons 114 are at least partially arranged in a crankcase 120 and mechanically coupled to a crankshaft 122 arranged therein, which is known from the prior art.

[0038] The combustion chambers 110 are fluidly connected to an exhaust tract 130, through which the exhaust gases generated by the combustion of the air-hydrogen mixture in the combustion chambers 110 can be discharged into the environment. The exhaust tract 130 describes only the section of the hydrogen internal combustion engine 100 that is designed exclusively for discharging the exhaust gases.

[0039] Arranged in the exhaust tract 130 is a gas sensor 140, which is configured to generate a gas signal representative of the hydrogen content or oxygen content in the exhaust gas at the position downstream of the combustion chambers 110. The gas sensor 140 can be a hydrogen sensor based on the thermal conductivity measurement principle, which is configured to determine the hydrogen content. The hydrogen sensor 140 can also be any other hydrogen sensor known in the art that is configured to determine the hydrogen content in a gas mixture.

[0040] Alternatively, the gas sensor 140 can be an oxygen sensor configured to generate an oxygen signal representative of the oxygen content in the exhaust gas of the hydrogen internal combustion engine 100. The oxygen sensor 140 can be a binary lambda sensor, a linear lambda sensor, a nitrogen oxide sensor, or any other sensor whose signal can be evaluated to determine the oxygen content. The oxygen sensor 140 cannot directly detect the hydrogen content. Rather, the oxygen content measured by the oxygen sensor 140 is influenced by the hydrogen content prevalent in the exhaust gas, since the hydrogen present acts as a rich gas and reacts with the oxygen present in the exhaust gas at the electrodes and catalytic surfaces of the oxygen sensor 140 to form water. Consequently, the oxygen content determined by the oxygen sensor 140 is lower than the oxygen content actually present in the exhaust gas.The difference between the actual oxygen content, which can be assumed to be known in the predetermined operating mode, and the oxygen content determined by the oxygen sensor 140 can then be correlated with the hydrogen content in the exhaust gas. To determine the oxygen content difference, it is necessary that the actual oxygen content in the exhaust gas is known during the predetermined operating mode. This is the case, for example, during overrun cut-off phases of the hydrogen internal combustion engine 100, since during these overrun cut-off phases no fuel is metered in, but rather only the intake air is pushed through the combustion chambers 110 and the exhaust tract 130. Under these conditions, one can assume a.

[0041] A hydrogen content of approximately 20.9% can be assumed, which corresponds to the oxygen content in the air. The measured oxygen content difference can be correlated with the hydrogen content.

[0042] Furthermore, a control unit 160 is provided, which is in communication connection with the gas sensor 140 and is designed to receive the gas signal generated by the gas sensor 140 and to at least partially control the operation of the hydrogen internal combustion engine 100.

[0043] During operation of the hydrogen internal combustion engine 100, deviations from atmospheric pressure occur not only in the combustion chambers 110, but also below the pistons 114. These are caused, on the one hand, by the volume changes caused by the rotating pistons 114 and, on the other hand, by the exhaust gases from the working process accumulating in the crankcase 120. In particular, exhaust gases from the combustion chambers 110 can enter the crankcase 120 through a gap between the cylinder 112 and the piston 114, which is indicated by an arrow 106 in Fig. 1.

[0044] To prevent these so-called blowby gases from being expelled unhindered into the atmosphere, a vent line 124 is provided, which fluidically connects the crankcase 120 to the intake manifold 102. A control valve 126 is provided in the vent line 124, with which active ventilation of the crankcase 120 into the intake manifold 102 can be controlled. The control valve 126 is preferably a pressure control valve that can automatically control or regulate the pressure within the crankcase 120. Additionally or alternatively, the pressure in the crankcase 120 can be adjusted using a mechanical regulating valve (not shown in Fig. 1) in the intake manifold 102. In particular, the exhaust gases collected in the crankcase 120 can be fed to the combustion chambers 110 and thus also to the exhaust tract 130 for later working cycles, where they can then be released into the environment in a controlled manner.

[0045] In the exemplary embodiment shown in Fig. 1, the hydrogen internal combustion engine 100 also has a ventilation line 128 that fluidly connects the crankcase 120 to the intake pipe 102. A ventilation pump 129 is provided in the ventilation line 128, with which active ventilation of the crankcase 120 from the intake pipe 102 can be controlled. The ventilation pump 129 is designed, in particular, to pump air from the intake pipe 102 into the crankcase 120 when it is determined that the hydrogen content within the crankcase 120 exceeds a predetermined hydrogen content threshold value and thus there is an increased risk of explosion. By blowing air into the crankcase 120, the hydrogen content therein can be reduced, thus also reducing the risk of explosion.

[0046] According to the embodiment shown in Fig. 1, the blowby gases are introduced into the intake manifold 102 via the vent line 124. Due to the negative pressure in the intake manifold 102, a negative pressure is also created in the crankcase 120 in most operating states of the internal combustion engine 100.

[0047] With additional reference to Fig. 2, an exemplary embodiment of a method according to the invention for monitoring the functionality of the crankcase ventilation of the

[0048] Hydrogen internal combustion engine 100 of Fig. 1 is described as an example.

[0049] The method of Fig. 2 starts at step 200 and then proceeds to step 210, where it is determined whether the hydrogen internal combustion engine 100 is in a predetermined operating mode during which no combustion of an air-hydrogen mixture takes place within the combustion chambers 110. For example, a predetermined operating mode may be in the form of an overrun fuel cut-off phase of the hydrogen internal combustion engine 100. The method remains at step 210 until a predetermined operating mode is determined.

[0050] If in step 210 a predetermined operating mode of the

[0051] Once the hydrogen content in the exhaust gas of the hydrogen internal combustion engine 100 is determined, the method proceeds to step 220, where a gas signal is generated by the gas sensor 140, which is received by the control unit 160. In a subsequent step 230, the hydrogen content in the exhaust gas of the hydrogen internal combustion engine 100 is determined based on the received gas signal. In the case of a hydrogen sensor as the gas sensor 140, this can be done directly from the hydrogen signal. Alternatively, the hydrogen content can be determined indirectly from the oxygen signal, as already described, in the case of an oxygen sensor as the gas sensor.

[0052] In a subsequent step 240, it is determined whether the hydrogen content determined in step 230 exceeds a predetermined hydrogen content, such as 0.5%, for example. Preferably, after determining the predetermined operating mode of the hydrogen internal combustion engine 100, a predetermined period of approximately 3 seconds, preferably approximately 1 second, can be waited before step 240 is performed. This ensures that, at the time the gas signal is generated, the exhaust gases generated due to the combustion that previously took place in the combustion chambers 110 have already flowed past the gas sensor 140. Consequently, the exhaust gas measured in step 220 should be the exhaust gas vented from the crankcase 120.

[0053] If it is determined in step 240 that the hydrogen content determined in step 230 exceeds the predetermined hydrogen content threshold, the method proceeds to step 250, where a properly functioning crankcase ventilation system is diagnosed. In particular, exceeding the predetermined hydrogen content threshold can be interpreted to mean that the exhaust gases trapped in the crankcase 120, which contain hydrogen, can flow either via the vent line 124 or past the pistons 114 (i.e., along arrow 108 in Fig. 1) into the combustion chambers 110 and thus into the exhaust tract 130. Thus, these two vent paths are essentially unblocked and essentially clear.

[0054] However, if it is determined in step 240 that the hydrogen content determined in step 230 does not exceed, i.e., falls below, the predetermined hydrogen threshold value, the method proceeds to step 260, at which an improperly functioning or malfunctioning crankcase ventilation system is diagnosed. In particular, a drop below the predetermined hydrogen threshold value can be interpreted to mean that the exhaust gases trapped in the crankcase 120 cannot flow as desired via the ventilation line 124 or past the pistons 114 (i.e., along the arrow 108 in Fig. 1) into the combustion chambers 110 and thus into the exhaust tract 130. Thus, at least one of these two ventilation paths is at least partially blocked or clogged, for example by soot particles, a defective oil separator, a crushed line, or a clogged intake air filter.

[0055] In the advantageous and exemplary embodiment shown in Fig. 2, steps 250 and 260 are each followed by a step 270 in which the exhaust gas mass flow is determined. This can be done, for example, using an air mass meter arranged in the intake manifold 102 or via an air path model calculated in the engine control system.

[0056] In a subsequent step 280, the hydrogen content present in the crankcase 120 is determined based on the hydrogen content in the exhaust gas determined in step 230 and the exhaust gas mass flow determined in step 270. In particular, the hydrogen content in the crankcase 120 can be determined by correlating the hydrogen content in the exhaust gas determined in step 230 and the exhaust gas mass flow determined in step 270.

[0057] In a subsequent step 290, a check is performed to determine whether the hydrogen content in the crankcase 120 determined in step 280 exceeds a predetermined hydrogen content threshold. If it is determined in step 290 that the hydrogen content in the crankcase 120 determined in step 280 exceeds the predetermined hydrogen content threshold, such as 3%, the method proceeds to step 292, where an increased risk of explosion is determined. In step 292, an alarm signal can be output to the operator of the hydrogen internal combustion engine 100, alerting the operator that an increased risk of explosion exists.

[0058] At the same time or subsequently, active ventilation of the crankcase 120 can be carried out as a countermeasure.

[0059] If it is determined in step 290 that the hydrogen content in the crankcase 120 determined in step 280 does not exceed the predetermined hydrogen content threshold, such as 3%, the method proceeds to step 294, at which no increased risk of explosion is determined.

[0060] After steps 292 and 294, the method of Fig. 2 ends at step 300.

Claims

Patent claims 1 . A method for monitoring the ventilation of a crankcase (120) of a hydrogen internal combustion engine (100) having combustion chambers (110) and a gas sensor (140) arranged in an exhaust tract (130) of the hydrogen internal combustion engine (100), which gas sensor is designed to generate a gas signal representative of the hydrogen content or the oxygen content in the exhaust gas of the hydrogen internal combustion engine (100), the method comprising: Determining a predetermined operating mode of the hydrogen internal combustion engine (100) during which substantially no combustion of an air-hydrogen mixture takes place within the combustion chambers (110), Receiving a gas signal from the gas sensor (140) during the predetermined operating mode of the hydrogen internal combustion engine (100), determining the hydrogen content in the exhaust gas of the hydrogen internal combustion engine (100) based at least partially on the received gas signal, and Determining a functional ventilation of the crankcase (120) when the determined hydrogen content in the exhaust gas of the hydrogen internal combustion engine (100) exceeds a predetermined hydrogen content threshold value.

2. The method according to claim 1, wherein the gas sensor is a hydrogen sensor (140) and the gas signal is a hydrogen signal representative of the hydrogen content in the exhaust gas of the hydrogen internal combustion engine (100).

3. The method according to claim 1, wherein the gas sensor is an oxygen sensor (140) and the gas signal is an oxygen signal representative of the oxygen content in the exhaust gas of the hydrogen internal combustion engine (100).

4. The method of claim 3, further comprising: Determining the oxygen content in the exhaust gas of the hydrogen internal combustion engine (100) based on the oxygen signal received from the oxygen sensor (140), Determining the actual oxygen content in the exhaust gas of the hydrogen internal combustion engine (100) based on the determined predetermined operating mode of the hydrogen internal combustion engine (100), and forming an oxygen content difference between the determined actual oxygen content and the oxygen content determined based on the oxygen signal received from the oxygen sensor (140), wherein the determination of the hydrogen content in the exhaust gas of the hydrogen internal combustion engine (100) is based at least partially on the determined oxygen content difference.

5. The method according to any one of the preceding claims, wherein the hydrogen signal is received after a predetermined period of time has elapsed after the predetermined operating mode of the hydrogen internal combustion engine (100) has been determined.

6. The method according to claim 5, wherein the predetermined time period is approximately 3 seconds, preferably approximately 1 second.

7. Method according to one of the preceding claims, wherein the predetermined operating mode of the hydrogen internal combustion engine (100) comprises an overrun fuel cut-off phase of the hydrogen internal combustion engine (100).

8. The method according to any one of the preceding claims, further comprising: detecting a malfunctioning vent of the crankcase (120) when the hydrogen content in the exhaust gas of the hydrogen internal combustion engine (100) determined during the predetermined operating mode of the hydrogen internal combustion engine (100) falls below the predetermined hydrogen content threshold value.

9. The method of claim 8, further comprising: Issuing a warning to the operator of the hydrogen internal combustion engine (100) if a malfunctioning crankcase ventilation (120) has been detected.

10. The method according to any one of the preceding claims, wherein the predetermined hydrogen content threshold is between approximately 0.3% and approximately 0.6%, preferably approximately 0.5%.

11. Method according to one of the preceding claims, further comprising: determining an exhaust gas mass flow through the exhaust tract (130) of the hydrogen internal combustion engine (100), and Determining the hydrogen content in the crankcase (120) of the hydrogen internal combustion engine (100) at least partially based on the received gas signal of the gas sensor (140) and at least partially based on the determined exhaust gas mass flow through the exhaust tract (130) of the hydrogen internal combustion engine (100).

12. The method of claim 11, further comprising: Determining that the hydrogen content in the crankcase (120) of the hydrogen internal combustion engine (100) exceeds a predetermined hydrogen content threshold, and at least partially venting the crankcase (120) if it has been determined that the hydrogen content in the crankcase (120) of the hydrogen internal combustion engine (100) exceeds the predetermined hydrogen content threshold.

13. The method of claim 12, further comprising: Determining the temperature of the gas mixture in the crankcase (120), wherein the predetermined hydrogen content limit threshold value is predetermined as a function of the determined temperature of the gas mixture in the crankcase (120).

14. The method according to any one of claims 11 to 13, further comprising: issuing an alarm to the operator of the Hydrogen internal combustion engine (100), if it has been determined that the hydrogen content in the crankcase (120) of the hydrogen internal combustion engine (100) exceeds the predetermined hydrogen content threshold, wherein the alarm informs the operator that there is an increased risk of explosion of the crankcase (120).

15. A hydrogen internal combustion engine (100) designed to be operated with hydrogen as fuel, comprising: at least one combustion chamber (110) formed by a piston (114) reciprocating within a cylinder (112); a crankcase (120) in which the piston (114) is at least partially arranged and which is at least partially fluidly connected to the combustion chamber (110) via a gap between the piston (114) and the cylinder (112); an exhaust tract (130) fluidly connected to the at least one combustion chamber (110); a gas sensor (140) arranged in the exhaust tract (130) and designed to generate a gas signal representative of the hydrogen content or oxygen content in the exhaust gas of the hydrogen internal combustion engine (100); and a control unit (160) designed toto carry out a method according to one of the preceding claims for monitoring the ventilation of a crankcase (120) of the hydrogen internal combustion engine (100).

16. Hydrogen internal combustion engine (100) according to claim 15, further comprising: an intake manifold (102) fluidly connected to the at least one combustion chamber (110) and configured to at least one combustion chamber (110) for supplying air for the combustion of an air-hydrogen mixture, and a vent line (124) which fluidly connects the crankcase (120) to the intake manifold (102).

17. Hydrogen internal combustion engine (100) according to claim 16, further comprising: a ventilation line (128) fluidly connecting the crankcase (120) to the intake manifold (102), and - a ventilation line (128) arranged in the ventilation line (128) Ventilation pump (129) configured to pump air from the intake manifold (102) into the crankcase (120) to flush the crankcase (120) with air.

Citation Information

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