A fast mold change rotation system

By designing a quick mold change rotation system, the problems of low capacity utilization and low switching efficiency during product replacement or capacity adjustment in existing welding wires are solved, and the rapid switching and rotation of fixtures are realized, and the capacity utilization and switching are improved. efficiency.

CN108453464BActive Publication Date: 2025-02-21SHENZHEN HAICHEN MENGLI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN201810252645.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-03-26
Publication Date
2025-02-21
Estimated Expiration
2038-03-26

AI Technical Summary

Technical Problem

When the existing body parts welding wires are replaced or capacity adjustments, new production lines are required, resulting in low capacity utilization and low switching efficiency.

Method used

A quick mold change rotation system is designed, including a base, rotating disc, partition, workbench, positioning support pin and mobile cylinder, which can quickly switch and position fixtures of different products without the need for auxiliary lifting tools, and Realize rotation operation of fixtures.

Benefits of technology

It realizes rapid switching and rotation of fixtures, improves capacity utilization and switching efficiency, ensures production needs of different welding processes, and provides technical support for flexible welding wires.

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Abstract

The present invention provides a quick mold-changing rotation system, characterized in that it comprises a base, a rotating disk is provided under the base, a partition is provided above the base, workbenches are provided on both sides of the base, raised parts are symmetrically provided on both sides of the workbench, a positioning support pin is provided in the center of the raised part, a limiting pad is provided on the workbench, both ends of the limiting pad are bent backward to form a clamping part, a circular arc groove is formed on the front end surface of the clamping part, and the size of the circular arc groove matches the lower part of the positioning support pin; the advantages of the present invention are: no auxiliary lifting tools are required when switching the fixture, and the switching is convenient and fast; the fixtures of different products can realize quick-change switching and have a rotating operation function, the switching is fast and convenient and the positioning accuracy is high, and production with different welding process requirements can be achieved; it can realize the switching of multiple fixtures in the same working position and can have a rotation function, providing technical support for flexible welding lines.
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Description

Technical Field

[0001] The invention relates to the field of welding of vehicle body parts, and in particular to a rapid die-changing rotation system. Background Art

[0002] The existing body-in-white parts welding lines are specially customized for specific products and specific production capacities. When new products are introduced or product production capacity is increased, new production lines are required for corresponding production; when product production capacity decreases or new products are switched, the original production line capacity utilization rate is low or cannot be used.

[0003] There are many kinds of quick-change mechanisms commonly used at present, but most of them are fixed-style quick-change, or require auxiliary lifting equipment for quick-change. The quick-change time is long, the efficiency is low, and the safety factors and quick-change accuracy cannot meet the requirements.

[0004] In view of the above, a new type of rapid mold change rotation system technology is urgently needed. Summary of the invention

[0005] The purpose of the present invention is to provide a rapid mold change rotation system to overcome the problems in the prior art of switching between different product fixtures and the need for auxiliary lifting tools during switching, and the inability of the fixture to rotate after switching.

[0006] In order to achieve the above object, the technical solution of the present invention is:

[0007] A quick mold-changing rotation system is characterized in that it includes a base, a rotating disk is provided at the bottom of the base, a partition is provided at the top of the base, both sides of the base extend horizontally outward to form a workbench, a pair of protrusions are symmetrically provided on both sides of the workbench, a positioning support pin is penetrated through the center of the protrusion, the upper part of the positioning support pin is annularly protruding to form a fastener, a limiting pad is provided on the workbench, a moving cylinder is provided on the rear side of the middle part of the limiting pad, both ends of the limiting pad are respectively arranged on the upper end surfaces of the two protrusions, the two ends of the limiting pad are bent toward the rear side to form a clamping part, the front end surface of the clamping part is recessed toward the rear side to form an arc groove, and the size of the arc groove matches the lower part of the positioning support pin.

[0008] Furthermore, the number of the workbenches is 4, and the workbenches are arranged parallel to each other at the front and rear sides of both sides of the base.

[0009] Furthermore, a raising mechanism is provided on the upper end surface of the workbench, and the raising mechanism includes a cross bar and two vertical bars. The cross bar is arranged parallel to the front side of the workbench, and the cross bar is suspended in front of the workbench. The vertical bars are arranged perpendicular to the cross bar, and the rear parts of the vertical bars are engaged between the lower end surface of the limiting pad and the upper end surface of the workbench.

[0010] Furthermore, the interior of the workbench is hollow, and a rear opening of the workbench is provided with a plurality of windows.

[0011] The technical solution described in the present invention does not require auxiliary lifting tools when switching fixtures, and the switching is convenient and fast; the fixtures for different products can be quickly changed and have a rotating operation function, the switching is fast and convenient, and the positioning accuracy is high, and different welding process requirements can be achieved for production; multiple fixtures can be switched in the same working position and can have a rotation function, providing technical support for flexible welding lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0013] Figure 2 It is a top view of the overall structure of the present invention;

[0014] Figure 3 It is a structural schematic diagram of the specific implementation of the present invention;

[0015] Figure 4 It is a schematic diagram of the initial state when the present invention is implemented;

[0016] Figure 5 It is a schematic diagram of the lifting of the positioning support pin during the specific implementation of the present invention;

[0017] Figure 6 It is a schematic diagram of the position limiting pad sliding into place during the specific implementation of the present invention;

[0018] Figure 7 It is a schematic diagram of the lowering of the positioning support pin during the specific implementation of the present invention;

[0019] Figure 8 This is a schematic diagram of the present invention when used in conjunction with a clamp.

[0020] Reference numerals:

[0021] 1 base,

[0022] 2 rotating disks,

[0023] 3 partitions,

[0024] 4 workbenches,

[0025] 5. Raised part,

[0026] 6 positioning support pins,

[0027] 7 Fasteners,

[0028] 8 limit pads,

[0029] 9. Clamping part,

[0030] 10 arc grooves,

[0031] 11. Heightening mechanism,

[0032] 12 vertical bars,

[0033] 13 horizontal bars,

[0034] 14 mobile cylinder,

[0035] 15 windows,

[0036] 16 fixtures,

[0037] 17 Dowel pin holes. DETAILED DESCRIPTION

[0038] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] A rapid mold change rotation system, characterized in that: Figure 1 As shown, it comprises a base 1, a rotating disk 2 is provided below the base 1, a partition 3 is provided above the base 1, and two sides of the base 1 extend horizontally outward to form a workbench 4. Figures 2~4 As shown, a pair of raised portions 5 are symmetrically provided on both sides of the workbench 4, a positioning support pin 6 is penetrated through the center of the raised portion 5, the upper part of the positioning support pin 6 is annularly protruding to form a fastener 7, a limiting pad 8 is provided on the workbench 4, a moving cylinder 14 is provided on the rear side of the middle part of the limiting pad 8, the moving cylinder 14 drives the limiting pad 8 to slide back and forth, the two ends of the limiting pad 8 are respectively arranged on the upper end surfaces of the two raised portions 5, the two ends of the limiting pad 8 are respectively bent to the rear side to form a clamping portion 9, the junction of the clamping portion 9 and the middle part of the limiting pad 8 forms a rounded corner, which is safe during manual operation, such as Figure 5 As shown, the front end of the engaging portion 9 is recessed toward the rear side to form an arc groove 10 , and the arc groove 10 is arranged in the vertical direction. The size of the arc groove 10 matches the lower part of the positioning support pin 6 .

[0040] There are four workbenches 4, which are arranged parallel to each other at the front and rear sides of both sides of the base 1. A heightening mechanism 11 is provided on the upper end surface of the workbench 4, and the heightening mechanism 11 includes a cross bar 13 and two vertical bars 12. The cross bar 13 is arranged parallel to the front side of the workbench 4, and the cross bar 13 is suspended in front of the workbench 4. One end of the cross bar 13 is bent inwardly and pressed against the front side of the protrusion 5, so as to limit the range of movement of the heightening mechanism 11 toward the rear side of the workbench 4. The vertical bar 12 is arranged perpendicular to the cross bar 13, and the rear part of the vertical bar 12 is engaged between the lower end surface of the limiting pad 8 and the upper end surface of the workbench 4.

[0041] The interior of the workbench 4 is hollow, and a plurality of windows 15 are provided at the rear opening of the workbench 4 , through which the height of the positioning support pins 6 can be adjusted using a clamp.

[0042] In the specific implementation, the clamp 16 is set on one side of the partition 3, and casters or a quick-change trolley are provided under the clamp to facilitate manual switching without auxiliary lifting tools, such as Figure 8 As shown, the clamp 16 relies on its own weight and the four positioning pin holes it has to cooperate with the positioning support pins 6 of the workbench 4 for positioning and support. The moving cylinder 14 and the raising mechanism 11 cooperate with the bottom surface of the clamp to assist in positioning the clamp on the two workbenches 4 on the same side.

[0043] In the initial state, if Figure 5 As shown, the bottom surface of the fastener 7 is set close to the upper end surface of the workbench 4, and the limiting pad 8 is at a distance from the outer side of the fastener 7. Then the positioning support pin 6 is lifted up, as shown in FIG. Figure 6 As shown, the limiting pad 8 is gradually pushed toward the rear side of the workbench 4 until the arc grooves 10 at both ends of the limiting pad 8 cooperate with the cylindrical body at the bottom of the positioning support pin 6, as shown in FIG. Figure 7 As shown, the positioning support pin 6 is lowered so that the lower end surface of the fastener 7 is tightly matched with the upper end surface of the arc groove 10. At this time, the limit pad 8 is relatively fixed to the workbench 4, and the movable cylinder 14 remains stationary. The clamp cooperating with the movable cylinder 14 completes the positioning, and the rotating disk 2 rotates to drive the workbench 4 to adjust to any desired angle. The work is simple and efficient, and the clamp can be replaced when the positioning support pin 6 is lifted up again.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rapid mold change rotation system, characterized in that: It includes a base, a rotating disk is provided at the bottom of the base, a partition is provided at the top of the base, both sides of the base extend horizontally outward to form a workbench, a pair of protrusions are symmetrically provided on both sides of the workbench, a positioning support pin is penetrated through the center of the protrusion, the upper part of the positioning support pin is annularly protruding to form a fastener, a limiting pad is provided on the workbench, a moving cylinder is provided on the rear side of the middle part of the limiting pad, both ends of the limiting pad are respectively arranged on the upper end surfaces of the two protrusions, the two ends of the limiting pad are bent backward to form a clamping part, the front end of the clamping part is recessed toward the rear side to form a circular arc groove, and the size of the circular arc groove matches the lower part of the positioning support pin.

2. A rapid mold change rotation system according to claim 1, characterized in that: The number of the workbenches is 4, and the workbenches are arranged parallel to each other at the front and rear sides of both sides of the base.

3. A rapid mold change rotation system according to claim 2, characterized in that: The upper end surface of the workbench is also provided with a raising mechanism, which includes a cross bar and two vertical bars. The cross bar is arranged parallel to the front side of the workbench and is suspended in front of the workbench. The vertical bars are arranged perpendicular to the cross bar, and the rear parts of the vertical bars are engaged between the lower end surface of the limiting pad and the upper end surface of the workbench.

4. A rapid mold change rotation system according to claim 2, characterized in that: The interior of the workbench is hollow, and a plurality of windows are provided at the rear opening of the workbench.

Citation Information

Patent Citations

  • Quick die change rotating system

    CN208246154U