A forming device for manufacturing permeable stone

Abstract

The present invention proposes a forming device for manufacturing permeable stone, comprising a mold plate, a forming device, a propulsion device, a conveyor belt and a PLC controller, wherein a plurality of molds are arranged on the mold plate, the forming device comprises a lifting mechanism and a pressing mechanism, the lifting mechanism comprises a hydraulic jack and a floating seat, the pressing mechanism comprises a fixed seat, an upper mold and a pressing block, a recessed portion is arranged at the lower end of the upper mold, the propulsion device comprises a sliding mechanism and a propulsion mechanism, the sliding mechanism comprises a sliding rod, a fixed block and a sliding seat, a sliding motor is installed behind the sliding seat, the propulsion mechanism comprises a propulsion motor and a propulsion block, a limit block is arranged on the propulsion block, the device can automatically convey the mold plate into the forming device for pressing and forming, and the formed products can be automatically conveyed to the next link, without manual loading and unloading by manpower, thus saving time and labor, and a plurality of products can be formed by one pressing operation, thus greatly improving production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of forming devices, in particular to a forming device for manufacturing permeable stones. Background Art

[0002] Permeable stone is the solid form of ecological permeable concrete. It is a mixed material composed of cement, water, permeable concrete enhancer, high-quality aggregates of the same particle size or discontinuous grading, and has a certain porosity. Permeable stone has the functions of sound absorption and noise reduction, ecological environmental protection, drainage and anti-slip. In the permeable stone production project, the molding device is an indispensable equipment for permeable stone. The existing molding device can only press down one permeable stone at a time, with low production efficiency, and requires manual loading, which is time-consuming and labor-intensive. Summary of the invention

[0003] The purpose of the present invention is to provide a forming device for manufacturing permeable stone, which has a simple and reasonable structure and can automatically convey raw materials to the forming device for pressing and forming. After the forming is completed, the product can be automatically conveyed to the next link. Multiple products can be formed at one time, and the production efficiency is high.

[0004] The object of the present invention is achieved in that:

[0005] A forming device for manufacturing permeable stone, comprising a mold plate filled with raw materials, a forming device for pressing the raw materials in the mold plate, a propulsion device for pushing the mold plate into and out of the forming device, a conveyor belt for conveying the mold plate, and a PLC controller, wherein two groups of the conveyor belts are arranged on both sides of the forming device, the propulsion device is installed behind the forming device, the mold plate is arranged on the conveyor belt, and the PLC controller is arranged on the right side of the forming device, characterized in that a mold is arranged on the mold plate, and a plurality of molds are evenly distributed on the mold plate, the forming device comprises a lifting mechanism and a pressing mechanism, the pressing mechanism is installed above the lifting mechanism, the lifting mechanism comprises a hydraulic jack and a floating seat, the floating seat is installed on the hydraulic jack, and the solenoid valve of the hydraulic jack is connected to the PLC controller;

[0006] Furthermore, the upper pressing mechanism includes a fixed seat, an upper die used in conjunction with the lifting mechanism and the die plate, and a pressing block for pressing the raw materials in each die. The fixed seat is fixedly installed just above the floating seat, and the upper die is fixedly arranged just below the fixed seat. The lower end of the upper die is provided with a recessed portion used in conjunction with the die plate, and the pressing block is installed in the recessed portion in conjunction with the die.

[0007] Further, the propulsion device includes a sliding mechanism and a propulsion mechanism, the propulsion mechanism is installed on the sliding end of the sliding mechanism, the sliding mechanism includes a sliding rod, a fixed block for fixing the sliding rod, and a sliding seat that slides freely on the sliding rod, the two fixed blocks are symmetrically installed behind the forming device and the conveyor belt, the sliding rod is horizontally arranged between the two fixed blocks, the two ends of the sliding rod are fixedly connected to the fixed blocks, the sliding seat is movably sleeved on the sliding rod, a sliding motor for giving power to the sliding seat is installed behind the sliding seat, the sliding motor controls the movement of the sliding seat, and the sliding motor is connected to the PLC controller;

[0008] Further, the propulsion mechanism includes a propulsion motor and a propulsion block, the propulsion motor is arranged in front of the slide and is fixedly connected to the slide, the propulsion block is arranged in front of the propulsion motor, the propulsion block is fixedly connected to the output end of the propulsion motor, and the propulsion motor is connected to the PLC controller;

[0009] Furthermore, the pushing block is provided with a limit block for clamping the main mold plate, and two limit blocks are installed in front of the pushing block symmetrically, and the distance between the two pushing blocks is greater than or equal to the diameter of the mold plate.

[0010] Working principle of the present invention:

[0011] The staff starts the PLC controller, which controls the left conveyor belt to work. The left conveyor belt transports the mold plate to the specified position and then sends a signal to the PCL controller. The PLC controller controls the sliding motor to work. The sliding motor drives the slide seat to move to the left to the specified position, stops moving and sends a signal to the PLC controller. The PLC controller controls the propulsion motor to work. The propulsion end of the propulsion motor extends outward, and the propulsion end drives the propulsion block to extend outward to the specified position, stops extending and sends a signal to the PLC controller. The limit block on the propulsion block clamps the mold plate between the two limit blocks. The PLC controller controls the sliding motor to work. The sliding motor controls the slide seat to move to the right to the specified position and then stops moving and sends a signal to the PLC controller. The PLC controller controls the propulsion end of the propulsion motor to retract. The propulsion end drives the propulsion block to retract to the original position and then sends a signal to the PLC controller. The PLC controller controls The solenoid valve of the hydraulic jack is energized, and the output end of the hydraulic jack is lifted upward. The output end of the jack also drives the floating seat to lift upward, and the floating seat drives the mold plate to lift upward, so that the upper mold above the floating seat presses the mold plate, and at the same time, the pressure block of each recessed part of the upper mold is stuck in the corresponding mold. After a period of pressure, the PLC controller controls the hydraulic jack to drive the floating seat down to its original position, and the floating seat drives the mold plate down to its original position. The PLC controller controls the propulsion motor to extend outward, and the propulsion motor drives the propulsion block to extend to the specified position, so that the mold plate is stuck between the two limit blocks again. The PLC controller controls the sliding motor to work, the sliding motor drives the slide to move to the right, the slide drives the propulsion block to move to the right, and the propulsion block drives the mold plate to move right to the right conveyor belt. The PLC controller controls the propulsion block to shrink, and controls the right conveyor belt to transport the product to the next link.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] A forming device for manufacturing permeable stone, comprising a mold plate filled with raw materials, a forming device for pressing the raw materials in the mold plate, a propulsion device for pushing the mold plate into and out of the pressing mechanism, a conveyor belt for conveying the mold plate, and a PLC controller. The conveyor belt cooperates with the propulsion device to load the materials, thereby eliminating the trouble of manual loading by manpower, shortening the time consumed for loading, and improving the working efficiency of loading.

[0014] This device uses a PLC controller to control all aspects of the molding process, realizing automated production without manual operation. It can automatically press the raw materials into shape, shortening the time consumed by the press molding and improving the work efficiency and effect of the press molding.

[0015] The device adopts an upper pressure forming device to extrude and form the raw materials. Compared with the traditional lower pressure forming device, the device can eliminate the impact force on the upper die and the pressing block, reduce the loss of the upper die and the pressing block, and increase the service life of the upper die and the pressing block. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the front view of the present invention.

[0017] Figure 2 It is a top view of the present invention.

[0018] Figure 3 It is a schematic diagram of the pressing of the present invention.

[0019] Figure 4 This is a schematic diagram of the propulsion device working.

[0020] Among them, 1 is a molding device, 11 is a lifting mechanism, 111 is a hydraulic jack, 112 is a floating seat, 12 is an upper pressing mechanism, 121 is a fixed seat, 122 is an upper mold, 1221 is a recessed portion, 123 is a pressing block, 2 is a propulsion device, 21 is a sliding mechanism, 211 is a fixed block, 212 is a sliding rod, 213 is a sliding seat, 214 is a sliding motor, 22 is a propulsion mechanism, 221 is a propulsion motor, 222 is a propulsion block, 223 is a limit block, 3 is a conveyor belt, 4 is a mold plate, 41 is a mold, and 5 is a PLC controller. DETAILED DESCRIPTION

[0021] like Figure 1-4 As shown, a forming device for manufacturing permeable stone includes a mold plate 4 filled with raw materials, a forming device 1 for pressing the raw materials in the mold plate 4, a propulsion device 2 for pushing the mold plate 4 into and out of the forming device 1, a conveyor belt 3 for conveying the mold plate 4, and a PLC controller 5. Two groups of the conveyor belts 3 are arranged on both sides of the forming device 1, the propulsion device 2 is installed behind the forming device 1, the mold plate 4 is arranged on the conveyor belt 3, the PLC controller 5 is arranged on the right side of the forming device 1, a mold 41 is provided on the mold plate 4, and a plurality of molds 41 are evenly distributed on the mold plate 4. The forming device 1 includes a lifting mechanism 11 and a pressing mechanism 12, the pressing mechanism 12 is installed above the lifting mechanism 11, the lifting mechanism 11 includes a hydraulic jack 111 and a floating seat 112, the floating seat 112 is installed on the hydraulic jack 111, and the solenoid valve of the hydraulic jack 111 is connected to the PLC controller 5.

[0022] Furthermore, the pressing mechanism 12 includes a fixed seat 121, an upper mold 122 used in conjunction with the lifting mechanism 11 and the mold plate 4, and a pressing block 123 for pressing the raw material in each mold 41. The fixed seat 121 is fixedly installed directly above the floating seat 112, and the upper mold 122 is fixedly arranged directly below the fixed seat 121. The lower end of the upper mold 122 is provided with a recessed portion 1221 used in conjunction with the mold plate 4, and the pressing block 123 is installed in the recessed portion 1221 in conjunction with the mold 41.

[0023] Furthermore, the propulsion device 2 includes a sliding mechanism 21 and a propulsion mechanism 22, the propulsion mechanism 22 is installed on the sliding end of the sliding mechanism 21, the sliding mechanism 21 includes a sliding rod 212, a fixed block 211 for fixing the sliding rod 212, and a sliding seat 213 that slides freely on the sliding rod 212, the two fixed blocks 211 are symmetrically installed behind the forming device 1 and the conveyor belt 3, the sliding rod 212 is horizontally arranged between the two fixed blocks 211, the two ends of the sliding rod 212 are fixedly connected to the fixed blocks 211, the sliding seat 213 is movably mounted on the sliding rod 212, and a sliding motor 214 for providing power to the sliding seat 213 is installed behind the sliding seat 213, the sliding motor 214 controls the movement of the sliding seat 213, and the sliding motor 214 is connected to the PLC controller 5.

[0024] Furthermore, the propulsion mechanism 22 includes a propulsion motor 221 and a propulsion block 222. The propulsion motor 221 is arranged in front of the slide 213 and is fixedly connected to the slide 213. The propulsion block 222 is arranged in front of the propulsion motor 221. The propulsion block 222 is fixedly connected to the output end of the propulsion motor 221. The propulsion motor 221 is connected to the PLC controller 5.

[0025] Furthermore, the pushing block 222 is provided with a limit block 223 for clamping the main mold plate 4 , and two limit blocks 223 are installed symmetrically in front of the pushing block 222 , and the distance between the two pushing blocks 222 is greater than or equal to the diameter of the mold plate 4 .

[0026] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.

Claims

1. A forming device for manufacturing permeable stone, comprising a mold plate (4) filled with raw materials, a forming device (1) for pressing the raw materials in the mold plate (4) upward, a propulsion device (2) for pushing the mold plate (4) into and out of the forming device (1), a conveyor belt (3) for conveying the mold plate (4), and a PLC controller (5), wherein two sets of the conveyor belts (3) are arranged on both sides of the forming device (1), the propulsion device (2) is installed behind the forming device (1), the mold plate (4) is arranged on the conveyor belt (3), and the PLC controller (5) is arranged on the right side of the forming device (1), characterized in that: The mold plate (4) is provided with a mold (41), and a plurality of molds (41) are evenly distributed on the mold plate (4). The molding device (1) comprises a lifting mechanism (11) and an upper pressing mechanism (12), and the upper pressing mechanism (12) is installed above the lifting mechanism (11). The lifting mechanism (11) comprises a hydraulic jack (111) and a floating seat (112), and the floating seat (112) is installed on the hydraulic jack (111). The solenoid valve of the hydraulic jack (111) is connected to a PLC controller (5). The pressing mechanism (12) comprises a fixed seat (121), an upper die (122) used in conjunction with the lifting mechanism (11) and the die plate (4), and a pressing block (123) for pressing the raw material in each die (41). The fixed seat (121) is fixedly installed just above the floating seat (112), and the upper die (122) is fixedly arranged just below the fixed seat (121). A recessed portion (1221) used in conjunction with the die plate (4) is provided at the lower end of the upper die (122), and the pressing block (123) is installed in the recessed portion (1221) in conjunction with the die (41). The propulsion device (2) comprises a sliding mechanism (21) and a propulsion mechanism (22), wherein the propulsion mechanism (22) is mounted on a sliding end of the sliding mechanism (21), wherein the sliding mechanism (21) comprises a sliding rod (212), a fixed block (211) for fixing the sliding rod (212), and a sliding seat (213) that slides freely on the sliding rod (212), wherein two fixed blocks (211) are symmetrically mounted behind the forming device (1) and the conveyor belt (3), wherein the sliding rod (212) is horizontally arranged between the two fixed blocks (211), wherein both ends of the sliding rod (212) are fixedly connected to the fixed blocks (211), wherein the sliding seat (213) is movably mounted on the sliding rod (212), wherein a sliding motor (214) for providing power to the sliding seat (213) is mounted behind the sliding seat (213), wherein the sliding motor (214) controls the movement of the sliding seat (213), and wherein the sliding motor (214) is connected to a PLC controller (5). The propulsion mechanism (22) comprises a propulsion motor (221) and a propulsion block (222); the propulsion motor (221) is arranged in front of the slide seat (213) and is fixedly connected to the slide seat (213); the propulsion block (222) is arranged in front of the propulsion motor (221); the propulsion block (222) is fixedly connected to the output end of the propulsion motor (221); the propulsion motor (221) is connected to the PLC controller (5); The pushing block (222) is provided with a limit block (223) for clamping the mold plate (4), and two limit blocks (223) are installed in front of the pushing block (222) symmetrically, and the distance between the two pushing blocks (222) is greater than or equal to the diameter of the mold plate (4).

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