A generator structure with multiple terminals

By arranging multiple rectifier bridge terminals on the rectifier bridge bracket of the generator, the integration and welding of multiple terminals is realized, which solves the problem of limited terminals of traditional generators, achieves a compact layout of the generator structure and expands the scope of application. .

CN108808990BActive Publication Date: 2025-01-21WUHU GENERATOR AUTOMOTIVE ELECTRICAL SYST CO LTD
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Patent Information

Application Number
CN201810959866.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-08-22
Publication Date
2025-01-21
Estimated Expiration
2038-08-22

AI Technical Summary

Technical Problem

The wiring terminals in traditional generator structures are limited, which is difficult to meet the multi-wiring needs of the development of automotive intelligence and electronicization, resulting in complex generator structures, many categories and difficult management.

Method used

A generator structure with multiple terminals is designed. By setting multiple rectifier bridge terminals on the rectifier bridge bracket, including the first positioning terminal and the second positioning terminal, and using U-shaped plates and C-shaped parts and other connecting components, multiple rectifier bridge terminals are installed on the rectifier bridge bracket. The integration and welding of each terminal block simplifies the rectifier bridge structure.

Benefits of technology

It achieves a compact layout of the generator structure, reduces generator varieties and R&D costs, expands the scope of application of the generator, and simplifies the rectifier bridge structure and manufacturing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of generators, and specifically to a generator structure with multiple terminals, including a front cover, a rear cover assembly, a rotor, a stator, a rectifier bridge, a regulator, and a cover; the rectifier bridge includes a rectifier bridge bracket, and a rectifier bridge terminal for integrating welding diodes and stator leads is provided on the rectifier bridge bracket. A new type of generator structure is disclosed in the present invention. The generator structure disclosed in the present invention has multiple terminals. Such a generator can select different terminal wiring as needed, so that the generator is arranged more compactly on the whole vehicle, which also reduces the variety of generators and the cost of generator research and development, so that a generator has multiple generator wiring methods. The generator disclosed in the present invention has a wider range of applications.
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Description

Technical Field

[0001] The invention relates to the field of generators, in particular to a generator structure with multiple wiring terminals. Background Art

[0002] As cars develop towards intelligence and electronics, more and more functional requirements are placed on automotive AC generators. At the same time, multiple electronic information needs to be collected on the generator. In traditional technology, the generator has only a few main terminals. When additional terminals are needed, the structure is modified and supplemented. Different terminal function requirements result in different generator structures, many categories, and complex product management. Summary of the invention

[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a novel generator structure with multiple wiring terminals.

[0004] In order to achieve the above object, the technical solution adopted by the present invention is:

[0005] A generator structure with multiple wiring terminals comprises a front cover, a rear cover assembly, a rotor, a stator, a rectifier bridge, a regulator and a cover; the rectifier bridge comprises a rectifier bridge bracket, on which rectifier bridge terminals for integrating welding diodes and stator leads are arranged.

[0006] The rectifier bridge terminal includes a first positioning terminal, which is arranged below the rectifier bridge bracket; the first positioning terminal includes a first terminal body, on which a connecting component for connecting the rectifier diode lead is provided, and the connecting component includes a first support plate, on one end of the first support plate away from the first terminal body, a U-shaped plate for connecting the lead is provided, one end of the U-shaped plate is connected to the support plate, and the other end is freely set; a second support plate is provided on the first terminal body, on which a C-shaped portion for connecting the stator lead is provided, the C-shaped portion includes a C-shaped plate arranged on the second support plate, and the horizontal projection of the C-shaped plate is C-shaped; both ends of the C-shaped plate are freely set.

[0007] The first positioning terminal also includes an excitation diode connection structure arranged on the first terminal body for connecting the excitation diode lead. The excitation diode connection structure includes a third support plate arranged on the first terminal body, and a welding groove matching the excitation diode lead is provided on the third support plate.

[0008] The first positioning terminal also includes an extension plate connected to the first terminal body, and one end of the extension plate away from the first terminal body is provided with a transverse connecting plate for setting a first connecting hole; the first connecting hole is connected to a first connecting stud.

[0009] The rectifier bridge terminal also includes a second positioning terminal, which includes a second positioning terminal body. A plurality of fourth support plates are provided on the second positioning terminal body. The fourth support plates are provided with connection grooves used in conjunction with the welding grooves for fixing the excitation diode leads.

[0010] The second positioning terminal body is also provided with a second connection hole, and a first connection stud for connecting a lead wire is connected in the second connection hole.

[0011] The first connecting stud comprises a first supporting column, a connecting portion for connecting a wiring harness is provided at one end of the first supporting column, a fastening portion for fixing the first connecting stud is provided at the other end of the first supporting column, the connecting portion comprises a threaded rod connected to the first supporting column at one end; the other end of the threaded rod is freely suspended; the fastening portion comprises a first connecting column, and straight stripes are provided on the first connecting column.

[0012] The first connecting column is connected to the first supporting column through the second connecting column. The cross section of the second connecting column is a polygonal structure. The horizontal cross section area of ​​the second connecting column is larger than the horizontal cross section area of ​​the first connecting column.

[0013] The regulator comprises a regulator body, on which a plurality of first connecting studs are also arranged.

[0014] The rear end cover assembly comprises a rear end cover body, on which a second connecting stud is arranged, and the second connecting stud comprises a second supporting column, and a threaded connecting column with an external thread is respectively arranged at both ends of the second supporting column.

[0015] The advantages of the present invention are:

[0016] The present invention discloses a novel generator structure. The generator structure disclosed in the present invention has multiple wiring terminals. Such a generator can select different wiring terminals as needed, so that the generator can be arranged more compactly on the whole vehicle. This also reduces the variety of generators and the cost of generator research and development, so that one generator has multiple wiring methods. The generator disclosed in the present invention has a wider range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following is a brief description of the contents expressed in the drawings of the present invention and the symbols in the drawings:

[0018] Figure 1 An exploded view of the present invention;

[0019] Figure 2 for Figure 1 Right view of;

[0020] Figure 3 for Figure 1 The structural diagram of the rectifier bridge in the middle;

[0021] Figure 4 for Figure 3 A schematic diagram of the structure of the first positioning terminal;

[0022] Figure 5 for Figure 3 A schematic diagram of the structure of the second positioning terminal;

[0023] Figure 6 for Figure 3 Schematic diagram of the structure of the first connecting stud

[0024] Figure 7 for Figure 1 Schematic diagram of the structure of the regulator

[0025] Figure 8 for Figure 1 Schematic diagram of the structure in the middle and rear end cover assembly

[0026] Fig. 9 for Figure 8 Structural diagram of the second connecting stud

[0027] The marks in the above figure are:

[0028] 1. Pulley; 2. Front cover; 3. Rotor; 4. Stator; 5. Rear cover assembly; 6. Positive plate assembly; 7. Rectifier bridge cover; 8. Cover; 9. Regulator. DETAILED DESCRIPTION

[0029] The specific implementation of the present invention will be further explained in detail below by describing the optimal embodiment with reference to the accompanying drawings.

[0030] The invention discloses a generator structure with multiple terminals, which includes a pulley 1, a front cover 2, a rotor 3, a stator 4, a rear cover assembly 5, a positive plate assembly 6, a rectifier bridge 7, a cover 8, a regulator 9, etc., which are all existing components and belong to the known technology.

[0031] It should be noted that the descriptions of “first”, “second”, etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features.

[0032] A generator structure with multiple terminals, including a front cover 2, a rear cover assembly 5, a rotor 3, a stator 4, a rectifier bridge 7, a regulator 9, and a cover 8; the rectifier bridge 7 includes a rectifier bridge bracket 72, on which a rectifier bridge 7 terminal for integrating welding diodes and stator 4 leads is provided; the rectifier bridge 7 terminal includes a first positioning terminal 71, and the first positioning terminal 71 is arranged below the rectifier bridge bracket 72; the first positioning terminal 71 includes a first terminal body 711, on which a connection assembly for connecting the rectifier diode leads is provided, and the connection assembly includes a first support plate 712, The first support plate 712 is provided with a U-shaped plate 713 for connecting the lead wire on one end away from the first terminal body 711, and one end of the U-shaped plate 713 is connected to the support plate, and the other end is freely set; the first terminal body 711 is provided with a second support plate 714, and the second support plate 714 is provided with a C-shaped portion for connecting the stator 4 lead wire, and the C-shaped portion includes a C-shaped plate 715 arranged on the second support plate 714, and the horizontal projection of the C-shaped plate 715 is C-shaped; the two ends of the C-shaped plate 715 are freely set; the first positioning terminal 71 also includes an excitation diode arranged on the first terminal body 711 for connecting the lead wire of the excitation diode The magnetic diode connection structure includes a third support plate 716 arranged on the first terminal body 711, and a welding groove 717 matching the lead of the magnetic diode is provided on the third support plate 716; the rectifier bridge 7 terminal also includes a second positioning terminal 73, and the second positioning terminal 73 is arranged above the rectifier bridge bracket, as shown in the figure; the second positioning terminal 73 includes a second positioning terminal body 731, and a plurality of fourth support plates 732 are provided on the second positioning terminal body 731, and the fourth support plate 732 is provided with a welding groove 717 for use in combination with the magnetic diode lead connection Groove 733; Through the disclosure of the above structure, it can be seen that the present invention optimizes the overall structure of the rectifier bridge 7. The present invention realizes the arrangement of multiple wiring terminals on one rectifier bridge 7 by changing the structure of the rectifier bridge 7, thereby facilitating subsequent wiring operations; at the same time, the first positioning terminal 71 and the second positioning terminal 73 in the present invention can integrate multiple wiring terminals into one component, thereby simplifying the overall structure of the rectifier bridge 7; at the same time, in the present invention, the third support plate 716 and the fourth support plate 732 are arranged relatively to each other, and the excitation diode is placed between the two, and the connecting groove 733 and the welding groove 717 are used for placing the excitation diode lead;In summary, the present invention changes the connection mode of the leads of various components on the traditional rectifier bridge bracket 72. By setting the first positioning terminal 71 and the second positioning terminal 73, a welding place is provided for the leads of various components on the rectifier bridge 7. At the same time, by setting the first positioning terminal 71 and the second positioning terminal 73, the leads of various components are integrated on the rectifier bridge 7 terminals during welding, so that each lead or connecting wire is welded and fixed on the rectifier bridge bracket 72, thereby achieving the fixation of the welding position of the entire rectifier bridge bracket 72, avoiding the problem of the messy welding position of the leads on the traditional rectifier bridge bracket 72. That is, by using the first rectifier terminal and the second rectifier terminal, the entire device structure of the rectifier bridge 7 becomes simpler, reducing the difficulty of welding the rectifier bridge bracket 72 with the leads of various components, and also making the manufacturing process of the rectifier bridge bracket 72 relatively simple. ;

[0033] Preferably, the first positioning terminal 71 in the present invention also includes an extension plate 718 connected to the first terminal body 711, and the end of the extension plate 718 away from the first terminal body 711 is provided with a transverse connecting plate 719 for setting the first connecting hole 7190; the first connecting hole 7190 is connected to the first connecting stud 10; the extension plate 718 in the present invention is provided to connect the first connecting stud 10, and the setting of the first connecting stud 10 provides another connection method between the rectifier bridge bracket 72 and the external lead or connecting wire, so that the rectifier bridge 7 can be connected to the lead or connecting wire at different positions as needed, making the internal layout of the generator more reasonable. , and at the same time, it can also achieve the desired function of the generator; as an optimization, the top view of the extension plate 718 in the present invention is approximately an L-shaped structure, that is, the extension plate 718 is a bent structure. This arrangement enables the extension plate 718 to have a good avoidance function, while achieving the connection of the first connecting stud, it also prevents it from interfering with other components of the generator; similarly, the second positioning terminal body 731 in the present invention is provided with a second connecting hole 734, and the first connecting stud 10 for connecting the lead is connected in the second connecting hole 734. This arrangement does not affect the normal use of the rectifier bridge 7, and also increases the number of connecting terminals for connection on the overall bridge.

[0034] Preferably, the first connecting stud 10 in the present invention includes a first supporting column 101, a connecting portion for connecting a wiring harness is provided at one end of the first supporting column 101, a fastening portion for fixing the first connecting stud 10 is provided at the other end of the first supporting column 101, the connecting portion includes a threaded rod 102 connected to the first supporting column 101 at one end; the other end of the threaded rod 102 is freely suspended; the fastening portion includes a first connecting column 103, and the first connecting column 103 is provided with straight stripes; the first connecting column 103 is connected to the first supporting column 101 through a second connecting column 104, the cross-section of the second connecting column 104 is a polygonal structure, and the horizontal cross-sectional area of ​​the second connecting column 104 is larger than the horizontal cross-sectional area of ​​the first connecting column 103 The first connecting column 103 of the present invention is provided with straight stripes, so that the first connecting column 103 is more tightly connected to the connecting part thereof, because the first connecting column 103 of the present invention is generally connected to a through hole; for example, it is connected to the first connecting hole 7190 on the first positioning terminal 71, and the two are interference fit. The first connecting column 103 is provided with straight stripes, which can increase the fastening force between the two to a certain extent, and prevent the first connecting stud 10 from falling off from the first terminal body 711. Preferably, the first connecting column 103 of the present invention is connected to the first supporting column 101 through the second connecting column 104, and the cross section of the second connecting column 104 is a polygonal structure, and the horizontal cross section area of ​​the second connecting column 104 is large. The horizontal cross-sectional area size of the first connecting column 103; such a setting, in order to better realize the limitation of the first connecting stud 10, the first connecting column 103 realizes the initial connection of the first connecting stud 10 by interference fit with the through hole on the connected component, but the resistance to rotational force can only rely on the extrusion force between the first connecting column 103 and the connected through hole, which cannot play a good limiting role. In order to avoid the rotation of the first connecting bolt, the present invention changes the structure of the second connecting column 104, so that the second connecting column 104 is a polygonal structure, and a rectangular structure is commonly used for easy processing. The second connecting column 104 is a polygonal structure, and in order to facilitate the passage of the second connecting column 104 on the component that cooperates with the second connecting column 104, The corresponding parts will also be provided with a connecting groove matched with the second connecting column 104, and the connecting groove cooperates with the second connecting column 104. Because the polygon has edges and corners, the rotation of the first connecting stud 10 can be well limited, thereby making the position of the first connecting stud 10 more fixed; the first support column 101 is provided to play a supporting role, and at the same time, in order to limit the position, the cross-sectional area of ​​the first support column 101 is the largest section of the four parts of the first connecting stud 10; as shown in the accompanying drawings; and the threaded rod 102 is provided to facilitate the connection between the first connecting stud 10 and the external lead or connecting wire; at the same time, the regulator 9 in the present invention includes a regulator 9 body, and a plurality of first connecting studs 10 are also provided on the regulator 9 body;The arrangement of the first connecting stud 10 here also provides more connection positions for the connection between the regulator 9 and other components, thereby better achieving the purpose of the present application. ;

[0035] Preferably, the rear end cover assembly 5 in the present invention includes a rear end cover body, on which a second connecting stud 11 is provided, and the second connecting stud 11 includes a second support column 111, and a threaded connecting column 112 with an external thread is respectively provided at both ends of the second support column 111; the setting of the second connecting stud 11 is for the same purpose as that of the first connecting stud 10, and because of the different setting positions, there are slight differences in structure, but the purpose to be achieved in the present invention is the same, so that a wiring terminal is also added to the rear end cover body, and the corresponding lead or connecting wire can be connected as needed, thereby better improving the scope of application of the generator disclosed in the present invention.

[0036] In the present invention, only the structure of each component is described, because the improvement of the structure is the focus of the present invention. In the present invention, there will be a connection relationship between the various components. Because the circuit needs to be connected, there may be circuit connection problems between some components, and the circuit connection is set according to specific requirements. Because the present invention has more connecting terminals, the internal circuit connection of the generator is diverse, but the problem of circuit connectivity is a well-known problem. As long as the specific function of the generator and the spatial layout of the internal components are determined, the circuit connectivity can be achieved through copper bars or connecting wires. The invention point is not here and will not be repeated here.

[0037] Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, they are all within the protection scope of the present invention.

Claims

1. A generator structure with multiple terminals, comprising a front cover, a rear cover assembly, a rotor, a stator, a rectifier bridge, a regulator, and a cover; characterized in that: The rectifier bridge comprises a rectifier bridge support, on which a rectifier bridge terminal for integrating welding diodes and stator leads is provided; The rectifier bridge terminal includes a first positioning terminal, which is arranged below the rectifier bridge bracket; the first positioning terminal includes a first terminal body, on which a connecting assembly for connecting a rectifier diode lead is arranged, and the connecting assembly includes a first support plate, on one end of the first support plate away from the first terminal body, a U-shaped plate for connecting the lead is arranged, one end of the U-shaped plate is connected to the support plate, and the other end is freely arranged; the first terminal body is provided with a second support plate, on which a C-shaped portion for connecting a stator lead is arranged, the C-shaped portion includes a C-shaped plate arranged on the second support plate, and the horizontal projection of the C-shaped plate is C-shaped; the two ends of the C-shaped plate are freely arranged; the first positioning terminal also includes an excitation diode connection structure arranged on the first terminal body for connecting an excitation diode lead, the excitation diode connection structure includes a third support plate arranged on the first terminal body, and a welding groove matched with the excitation diode lead is arranged on the third support plate; the first positioning terminal also includes an extension plate connected to the first terminal body, and the end of the extension plate away from the first terminal body is provided with a transverse connection plate for setting a first connection hole; the first connection hole is connected to the first connection stud; The rectifier bridge terminal also includes a second positioning terminal, the second positioning terminal includes a second positioning terminal body, a plurality of fourth support plates are provided on the second positioning terminal body, and the fourth support plate is provided with a connection groove used in conjunction with the welding groove for fixing the lead wire of the excitation diode; The second positioning terminal body is also provided with a second connection hole, and a first connection stud for connecting a lead wire is connected in the second connection hole; The first connecting stud comprises a first supporting column, a connecting portion for connecting a wiring harness is provided at one end of the first supporting column, a fastening portion for fixing the first connecting stud is provided at the other end of the first supporting column, the connecting portion comprises a threaded rod connected to the first supporting column at one end; the other end of the threaded rod is freely suspended; The fastening portion includes a first connecting column, and the first connecting column is provided with straight stripes; The first connecting column is connected to the first supporting column through the second connecting column. The cross section of the second connecting column is a polygonal structure. The horizontal cross section area of ​​the second connecting column is larger than the horizontal cross section area of ​​the first connecting column.

2. A generator structure with multiple terminals according to claim 1, characterized in that: The regulator comprises a regulator body, on which a plurality of first connecting studs are also arranged.

3. A generator structure with multiple terminals according to claim 1, characterized in that: The rear end cover assembly comprises a rear end cover body, on which a second connecting stud is arranged, and the second connecting stud comprises a second supporting column, and a threaded connecting column with an external thread is respectively arranged at both ends of the second supporting column.

Citation Information

Patent Citations

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  • Automobile power generation machine rectifier bridge support

    CN207218544U

  • Many binding post's generator structure

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