Anti-graffiti impregnation coating sandwich wall cloth and manufacturing method thereof
By making an impregnation-coated sandwich wall cloth on the surface of the wall cloth and utilizing the combination of a fiber texture network sandwich and a transparent coating, the problems of the wall cloth's environmental performance, tear resistance and 3D effect are solved, and the decorative effect and service life are improved.
Patent Information
- Application Number
- CN201810152552.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-02-16
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2038-02-16
AI Technical Summary
Existing wall coverings have defects in environmental performance, tear resistance, seam treatment and 3D effects, which affect the decorative effect and service life.
The method of making an impregnation-coated sandwich wall cloth on the surface of an object is adopted. The sandwich coating is formed by combining a fiber texture network sandwich with a transparent or translucent coating. The paint is infiltrated and cured through the mesh of the fiber network structure to form an anti-graffiti impregnation-coated sandwich wall cloth.
It improves the environmental performance of the wall cloth, enhances its tear resistance, reduces the visibility of the seams, and gives it a 3D effect, thereby enhancing its decorative effect and service life.
Smart Images

Figure CN110158885B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a surface decoration of an object, a preparation method thereof and a method for decorating the surface of an object, and in particular to a method for making an anti-graffiti impregnation-coated sandwich wall cloth on the surface of an object such as a building, and the impregnation-coated sandwich wall cloth. Background Art
[0002] Early wall decoration used wall paint, which is used to decorate and protect building walls, making them beautiful and neat. It also protects the walls and extends their service life. In the specific technical field, the development of various binder film-forming technologies has greatly improved the performance of coatings, especially the development of emulsion formulation technology. Existing coatings form a composition system composed of binders, fillers, pigments, additives and solvents (such as water). In order to reflect the environmental performance of coatings, inorganic binders (such as silicates) and various water-based emulsions are often used as the bonding and film-forming substances of coatings. However, traditional coatings have many defects in color, texture, feel, etc.
[0003] Wall covering, also known as wall cloth, is a type of interior decoration material (fabric) used for wall coverings. Prints or reliefs are created on the base fabric and are widely used in the interior decoration of homes, offices, guesthouses, and hotels. Wall covering offers a variety of colors, rich patterns, luxurious style, easy installation, and affordable prices, making it widely used in building decoration.
[0004] However, wall coverings also have the following problems: 1) Poor environmental performance. Wall coverings need to be glued to the wall surface. Most of the adhesives currently used are still organic solvent-based adhesives, which contain a large amount of toluene, formaldehyde and other organic substances that are harmful to the human body; 2) Not tear-resistant. Wall coverings are adhered to the wall with adhesives. The adhesion between the adhesive and the wall is uncontrollable, and the bonding strength is often poor, especially environmentally friendly adhesives such as glutinous rice glue, which easily absorb water and mold, causing the wall covering to fall off; 3) The joints are too obvious. Since wall coverings have a certain thickness and are prefabricated products directly glued to the wall, especially when they have patterns, the joints between the wall coverings are very obvious, which seriously affects the decorative effect and the design of the wall covering patterns and patterns; 4) Poor 3D effect. Most wall coverings are flat prints and do not have 3D effect. Even if they are made into 3D effect through optical principles, they are often thick and have great limitations on viewing angles.
[0005] Therefore, how to make wall coverings that are both decorative and tear-resistant is of great significance to the field of building decoration. Summary of the Invention
[0006] In view of some defects of current wall coverings, the present invention provides an anti-graffiti impregnation-coated sandwich wall covering and a method for producing the anti-graffiti impregnation-coated sandwich wall covering, or an object decoration method.
[0007] The first aspect of the present invention provides a method for producing an impregnation-coated sandwich wall covering on the surface of an object, or a method for decorating an object. The object is preferably a building or a portion of a building (e.g., an interior wall, exterior wall, column, roof, or floor), or a building decorative material such as a decorative panel or tile. The object may also be a sculpture, billboard, or furniture, and more preferably, a building wall, particularly an interior wall.
[0008] The present invention provides a method for producing an anti-graffiti impregnation coating sandwich wall covering on the surface of an object, or a method for decorating an object, comprising the following steps:
[0009] After the base coating on the surface of the object loses its plasticity, a fiber texture network sandwich is applied to the surface of the base coating, wherein the fiber texture network sandwich contains a network structure formed by fibers;
[0010] The surface of the fiber texture network sandwich is coated with an anti-graffiti coating, and pressure is applied to allow the anti-graffiti coating to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating;
[0011] curing the sandwich coating to form the anti-graffiti impregnation coated sandwich wall covering;
[0012] Wherein, the anti-graffiti coating is preferably a transparent or translucent coating.
[0013] The primer layer of the present invention may be a coating already existing on the surface of the object, or may also be, and preferably is, a primer layer applied on-site to the surface of the object before covering the fiber texture network core.
[0014] In a preferred embodiment of the present invention, one surface of the fiber texture network core is adhered to the surface of the primer layer. More preferably, the adhesion can be adhesion of the one surface in its entirety or in part.
[0015] In a preferred embodiment, after the base coating loses its plasticity, the top of the fiber texture network sandwich is adhered to the base coating on the surface of the object, and then the anti-graffiti coating is applied.
[0016] Preferably, the fiber texture network sandwich is adhered to the surface of the primer coating by a self-adhesive sticker. More preferably, the top of the fiber texture network sandwich is adhered to the top of the primer coating on the surface of the object by a self-adhesive sticker.
[0017] More preferably, during the application of the anti-graffiti coating, when or after the portion of the fiber texture network core can be attached to the base coating without falling off, the adhesive, preferably a self-adhesive sticker, on the top of the fiber network core is removed.
[0018] In a preferred embodiment of the method for producing an anti-graffiti impregnation-coated sandwich wall covering on the surface of an object, or a method for decorating an object, the steps include:
[0019] After the base coating on the surface of the object loses its plasticity, a fiber texture network sandwich is applied to the base coating by a self-adhesive sticker, wherein the fiber texture network sandwich contains a network structure formed by fibers;
[0020] Applying an anti-graffiti coating to the surface of the fiber-textured network sandwich, applying pressure so that the anti-graffiti coating penetrates the fibers of the network structure, penetrates into the meshes of the network structure, and preferably contacts the primer layer, thereby forming a sandwich coating; wherein, during the application of the anti-graffiti coating, when or after the fiber-textured network sandwich is at least partially covered with the primer layer without falling off, removing the self-adhesive sticker from the fiber-textured network sandwich;
[0021] curing the sandwich coating to form the anti-graffiti impregnation coated sandwich wall covering;
[0022] Wherein, the anti-graffiti coating is preferably a transparent or translucent coating.
[0023] Wherein, preferably, the self-adhesive sticker is located on the top of the fiber texture network sandwich, that is, the top of the fiber texture network sandwich is covered on the base coating through the self-adhesive sticker.
[0024] In another preferred embodiment of the method for producing an anti-graffiti impregnation-coated sandwich wall covering on the surface of an object, or the object decoration method of the present invention, the steps include:
[0025] After the base coating on the surface of the object loses its plasticity, applying a first coating on the surface of the base coating;
[0026] Before the first coating loses its plasticity, a fiber texture network core is applied to the first coating, wherein the fiber texture network core contains a network structure formed by fibers, and the coating of the first coating infiltrates the fibers and penetrates into the mesh of the network structure;
[0027] The anti-graffiti coating is applied to the surface of the fiber texture network sandwich, and pressure is applied to allow the anti-graffiti coating to penetrate the network structure fibers, penetrate into the mesh of the network structure, and preferably contact the first coating to form a sandwich coating;
[0028] curing the sandwich coating to form the anti-graffiti impregnation coated sandwich wall covering;
[0029] The first coating and the anti-graffiti coating are preferably transparent or translucent coatings.
[0030] In a preferred embodiment, the fiber texture network core may be one or more, more preferably multiple, fiber texture network cores that are sequentially butted and then laminated. The butting mentioned in the present invention may be such that adjacent fiber texture network cores have at least partially overlapping areas.
[0031] In a preferred embodiment, the first coating layer or the fiber texture network core may be applied after the base coating layer is dried.
[0032] In a preferred embodiment, the base coating is preferably a colored coating. More preferably, the first coating and the anti-graffiti coating can be colored coatings or colorless coatings. If colored, the color can be the same as or different from the base coating, but in the present invention, the color is preferably different from the base coating.
[0033] In a preferred embodiment, the primer layer is preferably a functional coating, i.e., a coating that provides new functions to the object or wall covering, or improves the functions of the object or wall covering. For example, the functions include one or more of waterproofing, fireproofing, sterilization, electrical conductivity, thermal insulation, sound insulation, and energy storage.
[0034] In a preferred embodiment, during the curing process of the anti-graffiti coating, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0035] Among them, before the anti-graffiti coating is cured, the anti-graffiti coating can be flattened during the pressure application process. After the anti-graffiti coating is cured, a texture is formed due to the different sinking of the mesh and the fiber.
[0036] The first coating layer may or may not shrink during the curing process.
[0037] In a preferred embodiment, after the fiber texture network core is applied to the first coating layer, pressure is applied to cause the fiber texture network core to at least partially sink into the first coating layer.
[0038] In a preferred embodiment, the anti-graffiti coating is immersed in the mesh of the network structure and contacts the first coating which is immersed in the mesh of the network structure. More preferably, after the first coating and the anti-graffiti coating are in contact, pressure is continued to be applied to further tightly bond the first coating and the anti-graffiti coating.
[0039] In a preferred embodiment of the present invention, the primer layer, the first coating layer, and / or the anti-graffiti coating layer is a single layer or multiple layers of coating layer, and each layer of the multiple layers of coating layer may be independently the same or different.
[0040] In a preferred embodiment, the primer layer, the first coating layer, and the anti-graffiti coating layer do not contain a putty layer. Alternatively, in another preferred embodiment, the primer layer includes a putty layer and a second primer layer on the surface of the putty layer.
[0041] In a preferred embodiment, the second base coating is preferably a colored coating. More preferably, the first coating and the anti-graffiti coating can be colored coatings or colorless coatings. If colored, the color can be the same as or different from the color of the second base coating, but in the present invention, the color is preferably different from the color of the second base coating.
[0042] The first coating layer and / or the primer layer may be one or more adhesive layers, and / or organic coating layers, and / or inorganic coating layers. Furthermore, the primer layer and / or the first coating layer may contain a sealant, an interface agent, and the like.
[0043] In a preferred embodiment, there is also a closed primer layer on the surface of the primer layer or a closed primer layer is coated thereon. In the above content of the present invention, the closed primer layer can be one or more of a normal temperature closed coating, a high temperature closed coating, and a medium fire closed coating.
[0044] Preferably, the film-forming agent of the sealing primer layer can be one or more of acrylic resin, silicone resin, epoxy resin, polyurethane, and inorganic nano adhesive.
[0045] The anti-graffiti coating may comprise one or more adhesive layers, and / or organic coating layers, and / or inorganic coating layers. Furthermore, the anti-graffiti coating may comprise a topcoat, a wear-resistant layer, a scratch-resistant layer, a corrosion-resistant layer, and the like. Preferably, the anti-graffiti coating may comprise a second coating layer and an anti-graffiti topcoat, wherein:
[0046] A second coating is applied to the surface of the fiber-textured network core. The coating of the second coating infiltrates the fibers of the network structure, penetrates into the mesh of the network structure, and preferably contacts the primer layer. An anti-graffiti topcoat is then applied to the surface of the second coating. Alternatively, in another preferred embodiment, the anti-graffiti coating does not include a second coating, but only includes the anti-graffiti topcoat. The anti-graffiti topcoat is applied to the surface of the fiber-textured network core, infiltrates the fibers of the network structure, penetrates into the mesh of the network structure, and preferably contacts the primer layer.
[0047] In a preferred embodiment of the present invention, the adhesive can be an inorganic adhesive and / or an organic adhesive, and preferably its film-forming material can be at least one or more of cement, lime, epoxy resin, organic silica gel, silicone glue, polyamide glue, polyurethane resin, acrylic resin, melamine-formaldehyde resin, polyester, polyacrylate, and polyvinyl acetate adhesive.
[0048] In a preferred embodiment of the present invention, the organic coating film-forming substance may be any one or more of tung oil, nitrocellulose, alkyd resin, epoxy resin, polyacrylate, polyurethane, polyvinyl acetate, latex paint, etc.
[0049] In a preferred embodiment of the present invention, the inorganic coating film-forming substance may be any one or more of at least alkali metal silicate, colloidal silicon dioxide, phosphate, and polysiloxane. The inorganic coating is more preferably an inorganic dry powder coating.
[0050] More preferably, the first coating layer and the anti-graffiti coating layer both most preferably comprise at least one layer of inorganic dry powder coating layer.
[0051] In a more preferred embodiment of the present invention, the method comprises:
[0052] A primer is applied to the surface of the object. After the primer loses its plasticity, a first adhesive is applied to the surface of the primer; before the first adhesive loses its viscosity, the fiber texture network sandwich is attached to the first adhesive. The first adhesive impregnates the fibers, or the adhesive is impregnated with the fibers by applying pressure, and then penetrates into the mesh of the network structure.
[0053] The surface of the fiber texture network sandwich is coated with an anti-graffiti adhesive, and pressure is applied to allow the anti-graffiti adhesive to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating;
[0054] When the sandwich coating is cured, the anti-graffiti adhesive on the mesh surface of the network structure collapses inwards, while the adhesive on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0055] In another more preferred embodiment of the present invention, the method comprises:
[0056] A primer is applied to the surface of the object. After the primer loses its plasticity, an adhesive is applied to the surface of the primer. Before the adhesive loses its viscosity, the fiber texture network sandwich is attached to the adhesive. The adhesive soaks into the fibers, or pressure is applied to soak into the fibers and penetrate into the mesh of the network structure.
[0057] The surface of the fiber texture network sandwich is coated with an anti-graffiti inorganic dry powder coating, and pressure is applied to allow the anti-graffiti inorganic dry powder coating to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating;
[0058] When the sandwich coating is cured, the anti-graffiti inorganic dry powder coating forms a large inward collapse on the mesh surface of the network structure, while the coating on the fiber surface is blocked by the fibers and does not sink or forms a small sink, thereby forming a convex and concave three-dimensional texture.
[0059] In another more preferred embodiment of the present invention, the method comprises:
[0060] A primer is applied on the surface of the object, and after the primer loses its plasticity, a first inorganic dry powder coating is applied on the surface of the primer;
[0061] Before the first inorganic dry powder coating loses its plasticity, the fiber texture network core is applied to the first inorganic dry powder coating, and the first inorganic dry powder coating infiltrates the fibers, or the first inorganic dry powder coating infiltrates the fibers by applying pressure and penetrates into the mesh of the network structure;
[0062] The surface of the fiber texture network sandwich is coated with an anti-graffiti inorganic dry powder coating, and pressure is applied to allow the anti-graffiti inorganic dry powder coating to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating;
[0063] When curing the sandwich coating, the anti-graffiti inorganic dry powder coating forms a large inward collapse of the coating on the mesh surface of the network structure, while the coating on the fiber surface is blocked by the fibers and does not sink or forms a small sink, thereby forming a texture.
[0064] A third aspect of the present invention is to provide an anti-graffiti impregnation-coated sandwich wall covering, comprising a primer layer, an impregnation-coated composite sandwich coating complex covering the primer layer, the impregnation-coated composite sandwich coating complex comprising a transparent or translucent anti-graffiti coating and a fiber texture network sandwich wrapped in the anti-graffiti coating, wherein the fiber texture network sandwich contains a network structure formed by fibers, and the anti-graffiti coating penetrates into the mesh of the network structure.
[0065] Another anti-graffiti impregnation-coated sandwich wall covering of the present invention comprises a base coating layer, an impregnation-coated composite sandwich coating material complex covering the base coating layer, the impregnation-coated composite sandwich coating material complex comprising a transparent or translucent first coating layer, a transparent or translucent anti-graffiti coating layer, and a fiber network sandwich material sandwiched between the first coating layer and the anti-graffiti coating layer, wherein the fiber network sandwich material contains fibers connected to form a network, and meshes are formed between the connected fibers, wherein at least one of the first coating layer and the anti-graffiti coating layer penetrates into the meshes.
[0066] In a more preferred embodiment, the anti-graffiti coating is partially sunken on the surface of the mesh of the network structure, and forms a convex-concave three-dimensional texture with the portion of the anti-graffiti coating that is not sunken or is sunken to a smaller extent on the surface of the fiber of the network structure.
[0067] In a preferred embodiment of the present invention, the first coating and the anti-graffiti coating are connected within the meshes of the network structure, and preferably are connected as a whole. In another preferred embodiment of the present invention, the first coating and the anti-graffiti coating do not contact each other within some or all of the meshes of the network structure, that is, a gap is formed between the first coating and the anti-graffiti coating within the meshes of the network structure.
[0068] In a preferred embodiment, the base coating is preferably a colored coating. More preferably, the first coating and the anti-graffiti coating can be colored coatings or colorless coatings. If colored, the color can be the same as or different from the base coating, but in the present invention, the color is preferably different from the base coating.
[0069] In a preferred embodiment, the primer layer is preferably a functional coating, i.e., a coating that provides new functions to the object or wall covering, or improves the functions of the object or wall covering. For example, the functions include one or more of waterproofing, fireproofing, sterilization, electrical conductivity, thermal insulation, sound insulation, and energy storage.
[0070] In a preferred embodiment, the fibers are preferably loaded with one or more of bactericides, deodorants, and fragrances.
[0071] In a preferred embodiment, during the curing process of the anti-graffiti coating, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0072] Among them, before the anti-graffiti coating is cured, the anti-graffiti coating can be flattened during the pressure application process. After the anti-graffiti coating is cured, a texture is formed due to the different sinking of the mesh and the fiber.
[0073] The first coating layer may or may not shrink during the curing process.
[0074] In a preferred embodiment, after the fiber texture network core is applied to the first coating layer, pressure is applied to cause the fiber texture network core to at least partially sink into the first coating layer.
[0075] In a preferred embodiment, the anti-graffiti coating is immersed in the mesh of the network structure and contacts the first coating which is immersed in the mesh of the network structure. More preferably, after the first coating and the anti-graffiti coating are in contact, pressure is continued to be applied to further tightly bond the first coating and the anti-graffiti coating.
[0076] In a preferred embodiment of the present invention, the primer layer, the first coating layer, and / or the anti-graffiti coating layer is a single layer or multiple layers of coating layer, and each layer of the multiple layers of coating layer may be independently the same or different.
[0077] In a preferred embodiment, the primer layer, the first coating layer, and the anti-graffiti coating layer do not contain a putty layer. Alternatively, in another preferred embodiment, the primer layer includes a putty layer and a second primer layer on the surface of the putty layer.
[0078] In a preferred embodiment, the second base coating is preferably a colored coating. More preferably, the first coating and the anti-graffiti coating can be colored coatings or colorless coatings. If colored, the color can be the same as or different from the color of the second base coating, but in the present invention, the color is preferably different from the color of the second base coating.
[0079] The first coating layer and / or the primer layer may be one or more adhesive layers, and / or organic coating layers, and / or inorganic coating layers. Furthermore, the primer layer and / or the first coating layer may contain a sealant, an interface agent, and the like.
[0080] The anti-graffiti coating may comprise one or more adhesive layers, and / or organic coating layers, and / or inorganic coating layers. Furthermore, the anti-graffiti coating may comprise a topcoat, a wear-resistant layer, a scratch-resistant layer, a corrosion-resistant layer, and the like.
[0081] In a preferred embodiment of the present invention, the adhesive can be an inorganic adhesive and / or an organic adhesive, and preferably its film-forming material can be at least one or more of cement, lime, epoxy resin, organic silica gel, silicone glue, polyamide glue, polyurethane resin, acrylic resin, melamine-formaldehyde resin, polyester, polyacrylate, and polyvinyl acetate adhesive.
[0082] In a preferred embodiment of the present invention, the organic coating film-forming substance may be any one or more of tung oil, nitrocellulose, alkyd resin, epoxy resin, polyacrylate, polyurethane, polyvinyl acetate, latex paint, etc.
[0083] In a preferred embodiment of the present invention, the inorganic coating film-forming substance may be any one or more of at least alkali metal silicate, colloidal silicon dioxide, phosphate, and polysiloxane. The inorganic coating is more preferably an inorganic dry powder coating.
[0084] More preferably, the first coating layer and the anti-graffiti coating layer both most preferably comprise at least one layer of inorganic dry powder coating layer.
[0085] In the above content of the present invention, the fiber texture network sandwich includes fibers and meshes formed by the gaps between the fibers, wherein the fibers or meshes of the fiber texture network sandwich can be arranged in a two-dimensional direction or a three-dimensional direction. Preferably, the meshes are arranged in a three-dimensional direction, and more preferably, the fiber texture network sandwich is a three-dimensional interpenetrating network structure, that is, preferably a three-dimensional cross mesh, and more preferably, the arrangement of the fibers is a three-dimensional distribution.
[0086] In a more preferred embodiment, the fibers include at least horizontal, vertical and oblique fibers, and more preferably, in at least some of the fibers, each fiber has at least two or three of the horizontal, vertical and oblique directions at the same time.
[0087] More preferably, any one or more of the horizontal, vertical, and oblique directions of the fibers cross each other, and / or any one or more of the horizontal, vertical, and oblique directions of the fibers cross each other with any one or more of the horizontal, vertical, and oblique directions of the fibers.
[0088] In a more preferred embodiment, the meshes include at least horizontal, vertical and oblique meshes, wherein one or more of the horizontal, vertical and oblique meshes are interconnected with one or more other horizontal, vertical and oblique meshes.
[0089] As used herein, "inclined" refers to a non-zero angle relative to both the horizontal and vertical directions. "Horizontal" refers to the horizontal plane, while "vertical" refers to the vertical plane. That is, "horizontal," "vertical," and "inclined" do not belong to the same plane.
[0090] The "horizontal part" described in the above content of the present invention can be in the same horizontal plane or in different horizontal planes; the "vertical part" can be in the same vertical plane or in different vertical planes; the "inclined direction part" can be in the same inclined plane or in different inclined planes.
[0091] In a more preferred embodiment, the fibers are arranged in two dimensions, i.e., the fibers are arranged in the same plane, and the meshes formed are arranged in two dimensions. Preferably, at least 60% of the meshes penetrate the fiber texture network core, preferably at least 80% of the meshes penetrate the fiber texture network core, and more preferably, all of the meshes penetrate the fiber texture network core. More preferably, the fibers are randomly arranged in the plane.
[0092] In a more preferred embodiment of the present invention, the fibers are arranged in multiple layers, the fibers in the same layer form a first mesh, the fibers in each layer at least partially cross each other to form a second mesh, and at least part of the first mesh and the second mesh are interconnected to form a three-dimensional interpenetrating network structure.
[0093] In a more preferred embodiment of the present invention, each layer of fibers may be a two-dimensional network structure formed by interweaving warp and weft threads, and / or a two-dimensional network structure formed by curved arrangement of fibers.
[0094] More preferably, at least part of the fibers are interspersed between at least two fiber layers.
[0095] More preferably, the fibers of each layer are arranged in a staggered manner to form meshes with different directions. For example, the fiber intersections of each layer or at least a portion of the layers are located at the meshes of other layers, and / or the fibers of each layer or at least a portion of the layers have different directions from the fibers of other layers.
[0096] In the above content of the present invention, the connection points between the fibers of the fiber texture network sandwich can be one or more connection methods such as welding, chemical bonding, etc., and preferably welding.
[0097] In the above content of the present invention, the number of fiber connection points of the fiber texture network sandwich is preferably 1%-100%.
[0098] In the above content of the present invention, the number of connection points refers to the percentage of the number of fiber connection points to the number of fiber intersection points.
[0099] In the above content of the present invention, the fiber texture network core can be made of metal, plastic, rubber, fiber and other materials, and is preferably made of fiber material. The fiber can be any one or more of inorganic fiber and organic fiber, and can be any one or more of artificial synthetic fiber, natural fiber (including modified natural fiber), regenerated fiber obtained after natural fiber processing, metal fiber, and alloy fiber.
[0100] In a more preferred embodiment, the fiber can be any one or more selected from synthetic fibers such as polyamide (nylon 6, nylon 66, etc.), polyimide (such as P84 fiber), polypropylene, polytetrafluoroethylene, polyester (such as PET, PBT, etc.), aramid (such as aramid 1414, aramid 1313, etc., specifically Kevlar and Nomex from DuPont, Twaron and Technora from Teijin, and Taparan from Taihe New Materials), and polyphenylene sulfide. However, it can also be glass fiber.
[0101] The fibers can also be modified by processes such as dipping to increase rigidity and improve deformation resistance.
[0102] Among them, the fiber cross-sectional shape of the fiber texture network sandwich can be one or more regular and / or irregular shapes, such as at least one or more of circular, elliptical, semicircular, polygonal (such as triangle, quadrilateral, pentagon, hexagon), five-pointed star, cashew, corrugated, dumbbell and other shapes, and preferably one or more of circular and elliptical shapes.
[0103] In the above disclosure, the fiber-textured network sandwich is preferably obtained by one or more methods such as weaving (including non-woven textile materials and non-woven fabric technology), casting, molding, and 3D printing. It is particularly preferably obtained by non-woven fabric technology and / or non-woven textile material technology, such as electrospinning technology. In a more preferred embodiment, the fiber-textured network sandwich is produced by melt spinning, spraying and stacking fiber filaments, and then hot pressing to connect the fibers within and between layers.
[0104] In the above content of the present invention, the fiber diameter of the fiber texture network core is preferably 1 μm-5000 μm, more preferably 1 μm-1000 μm, more preferably 1 μm-100 μm, more preferably 1 μm-50 μm, more preferably 5 μm-50 μm, more preferably 5 μm-40 μm.
[0105] In the above content of the present invention, the thickness of the fiber texture network core is preferably 0.1mm-10mm, more preferably 0.1mm-5mm, more preferably 0.1-1mm, more preferably 0.1-0.5mm, more preferably 0.2-0.4mm, such as 0.25mm, 0.28mm, 0.3mm, 0.33mm, 0.35mm, 0.37mm, etc.
[0106] In the above content of the present invention, there is no special requirement for the mesh shape of the fiber texture network sandwich, which can be set according to the texture requirements. The mesh can be evenly distributed, or the mesh distribution density can be different in different areas.
[0107] In the above content of the present invention, the mesh size of the fiber texture network core is preferably 0.1mm-10mm, more preferably 0.1mm-5mm, more preferably 0.1mm-3mm, more preferably 0.1mm-1mm.
[0108] In the above content of the present invention, the density of the fiber texture network sandwich is preferably 10-300g / m 2 , more preferably 15-200g / m 2 , more preferably 20-150g / m 2 , more preferably 20-100g / m 2 , more preferably 20-50g / m 2 .
[0109] In the above content of the present invention, the fiber texture network sandwich also includes at least one pattern, which is formed by a structural organization that is the same as or different from the fiber texture network sandwich. The pattern can be protruding or recessed in the fiber texture network sandwich, or the fiber texture network sandwich can be die-cut to form a pattern that runs through the fiber texture network sandwich.
[0110] More preferably, the pattern is colored. The color of the pattern can be the same as or different from the color of the base coating, and more preferably, at least part of the color of the pattern is different from the color of the base coating.
[0111] In a more preferred embodiment, the pattern is formed by a mesh arrangement that is denser or looser than other parts. Alternatively, the pattern of the fiber texture network sandwich can be formed by a single mesh. Alternatively, the pattern of the fiber texture network sandwich can be produced by an embossing process.
[0112] The above patterns can be achieved by one or more of weaving (including non-woven fabric technology), casting, molding, hot-melt embossing, blocking partial mesh holes, and other technologies, preferably by one or more of non-woven fabric technology, plastic spraying, film lamination, hot-melt embossing, blocking partial mesh holes, and die-cutting. More preferably, they are achieved by non-woven fabric technology, and the pattern can be formed by spinning to form a three-dimensional interpenetrating network structure of a fiber texture network sandwich, or by hot pressing after forming a fiber texture network sandwich.
[0113] In the above content of the present invention, the fiber texture network sandwich may be or has been surface-treated. However, it may also be untreated. The surface treatment may be single-sided or double-sided.
[0114] The surface finishing preferably includes, but is not limited to, any one or more of the following a) to g):
[0115] a) The surface is flattened, but surface openings communicating with the internal mesh are retained; this can be single-sided flattening or double-sided flattening;
[0116] b) the surface is coated with a material that changes fiber properties, preferably coated with a material with different water absorption rates, more preferably, the properties (such as water absorption rate) gradually change from one end of the surface treatment portion to the other end, more preferably, the properties (such as water absorption rate) gradually change from one end of the fiber texture network sandwich to the other end;
[0117] c) dyeing to impart color to the surface of the fiber texture network sandwich, wherein the color is preferably a single color or multiple colors, and the multiple colors are preferably gradient colors;
[0118] d) Apply the film but keep the surface openings communicating with the internal mesh;
[0119] e) molding to impart an indentation pattern to the surface of the fiber texture network sandwich core; more preferably, performing embossing, point pressing, and hole pressing;
[0120] f) Die cutting to provide a fiber texture network sandwich with a through pattern;
[0121] g) Modification by processes such as dipping in resin to increase fiber rigidity and improve its deformation resistance.
[0122] In the above content of the present invention, the thickness of the fiber texture network core can be greater than, equal to or less than the sum of the thicknesses of the first coating and the anti-graffiti coating, preferably greater than or equal to the sum of the thicknesses of the first coating and the anti-graffiti coating, and particularly preferably greater than the sum of the thicknesses of the first coating and the anti-graffiti coating.
[0123] In the above content of the present invention, the material or coating of the coating can be any available coating that can satisfy the function of coating particle size to infiltrate, penetrate and fill the mesh in the three-dimensional interpenetrating network structure of the fiber texture network sandwich.
[0124] In the above content of the present invention, the maximum particle size of the first coating layer and the anti-graffiti coating layer is preferably ≤50 μm, more preferably ≤30 μm, more preferably ≤20 μm, and more preferably ≤10 μm.
[0125] In the above content of the present invention, the maximum particle size of the first coating and the anti-graffiti coating is preferably independently ≤ 1 / 5 of the average pore size of the mesh of the fiber texture network sandwich, more preferably ≤ 1 / 10, more preferably ≤ 1 / 100; but more preferably ≥ 1 / 1000.
[0126] In the above content of the present invention, the first coating layer and the anti-graffiti coating layer each independently preferably include an inorganic gelling material and / or an organic gelling material, more preferably include at least an inorganic gelling material, and more preferably, may further include any one or more of fillers, additives, pigments, and solvents.
[0127] The inorganic gel material may be at least one or more of cement, lime, alkali metal silicate, phosphate, silica sol, and polysiloxane, and preferably at least one or more of cement, lime, and alkali metal silicate.
[0128] The organic gel material may be any one or more of tung oil, linseed oil, shellac, epoxy resin, alkyd resin, aminoalkyd resin, polyurethane, chlorinated rubber, perchlorethylene coating, polyvinyl acetate emulsion, styrene acrylic emulsion, ethylene propylene emulsion, pure acrylic emulsion, etc.
[0129] The filler can be one or more of stone powder, fiber, and metal powder, such as any one or more of graphite, talc, glass powder, diatomaceous earth, kaolin, carbon black, alumina, mica, wood powder, asbestos powder, clay, calcium carbonate, and fly ash.
[0130] The additives may be any available additives that can improve the morphology and / or appearance (such as color) of the coating, such as one or more of a drying agent, an anti-settling agent, an anti-aging agent, an anti-mildew agent, a plasticizer, a polymer powder, a cellulose ether, a defoaming agent, a thickener, a waterproofing agent, a leveling agent, and the like.
[0131] The solvent may be any one or more of water and organic solvents (such as toluene, xylene, cyclohexanone, formaldehyde, etc.), and the solvent is preferably water.
[0132] In the above disclosure, the curing time (loss of plasticity) of the first coating and the anti-graffiti coating is preferably not limited, and is sufficient to allow them to infiltrate, penetrate, and fill the mesh of the fiber-textured network sandwich after being applied to the fiber-textured network sandwich. Generally, curing is preferably within 24 hours after application, more preferably within 12 hours, and even more preferably within 2 hours.
[0133] The curing time of the first coating and the anti-graffiti coating is more preferably 1 minute after application, preferably 2 minutes after application, more preferably 5 minutes after application, more preferably 10 minutes after application, more preferably 15 minutes after application, more preferably 20 minutes after application, and more preferably 30 minutes after application.
[0134] In the above content of the present invention, the curing methods of the first coating and the anti-graffiti coating can be independently preferably any one or more of solvent evaporation curing (such as dehydration curing), light curing, air curing, and reaction curing, and dehydration curing and / or reaction curing are particularly preferred.
[0135] In the above content of the present invention, the pressing can be any available method, such as any one or more of rolling and scraping. More preferably, the rolling and scraping methods themselves do not form texture.
[0136] In the above content of the present invention, the first coating layer and the anti-graffiti coating layer can be applied independently by known coating methods, such as any one or more of spraying, scraping, roller coating, and brushing.
[0137] The method for producing an impregnation-coated sandwich wall covering on an object surface according to the present invention has the following beneficial effects:
[0138] 1) The impregnation-coated sandwich wall cloth of the present invention is coated on the surface of an object, and the coating has sufficient adhesion to the surface of the object, and the entire coating surface is firm and reliable; there is no obvious connection seam at the fiber network sandwich joint, and the joint is not easy to crack.
[0139] 2) The paint infiltrates, penetrates and fills the meshes of the network structure of the fiber texture network core, so that the fibers of the fiber texture network core and the impregnated coating paint have a bite and bonding effect, especially when the meshes of the three-dimensional interpenetrating network structure are three-dimensionally distributed, multiple meshes are interconnected, and the infiltration, penetration and filling of the paint in the meshes are also three-dimensional. Therefore, the present invention can provide a tighter combination between the paint and the fiber texture network core. Therefore, compared with the wallpaper texture, it has significantly higher peeling resistance.
[0140] 3) The present invention forms a sandwich structure in which a fiber texture network sandwich is located between the impregnated coatings. After the surface of the fiber texture network sandwich is coated with the anti-graffiti coating, the thickness of the fiber surface increases, while the anti-graffiti coating on the mesh surface collapses during the curing process, thereby revealing the texture of the fiber texture network sandwich. Therefore, it has the advantage of controllable texture. The fiber texture network sandwich can be standardized and mass-produced to ensure texture consistency; at the same time, the texture shape can be diversified, making the coating texture shape rich and varied.
[0141] 4) The present invention forms a sandwich structure, which has significantly better peeling resistance than the texture coating made by layering wallpaper and wall cloth. Compared with the coating made of glass fiber cloth in the prior art, the coating weight is significantly smaller and the crack resistance is not compromised.
[0142] 5) The method of the present invention can produce a rich texture similar to wallpaper on the surface of an object, without obvious gaps at the joints, and the texture is well-coherent; the method of the present invention can use paint to produce a rich texture, feel and pattern of wall cloth on the surface of an object; the base coat and the fiber network sandwich pattern are combined with each other, and the color expression of the decorative surface is richer.
[0143] 6) The wall covering of the present invention has good air permeability and a large air permeability;
[0144] 7) The wall covering of the present invention can also have an anti-graffiti effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0145] Figure 1A This is a schematic diagram of the structure of the impregnation-coated sandwich wall cloth produced on the wall surface according to the present invention. Figure 1B for Figure 1A Schematic diagram of the texture of the middle wall surface;
[0146] Figure 2A-2C Schematic diagram of different point-shaped connection points of the fiber network sandwich;
[0147] Figure 3 This is a schematic diagram of the partial cross-section of the three-dimensional interpenetrating fiber network sandwich structure;
[0148] Figure 4A-4BThis is a perspective photo of the fiber network sandwich of the present invention;
[0149] Figure 5A-5B This is a photo of the fiber network core of the present invention after being impregnated and filled with a coating;
[0150] Figures 6A-6C This is a schematic diagram of the process for producing an impregnation-coated sandwich wall covering according to the present invention;
[0151] Figure 7 This is an actual product rendering of an impregnation-coated sandwich wall cloth produced by the present invention. DETAILED DESCRIPTION
[0152] Example 1
[0153] Reference Figure 1A The anti-graffiti impregnation coating sandwich wall cloth of the present invention has the following structure: it includes a base color coating 11, an impregnation coating composite sandwich coating complex on the surface of the base color coating, and the impregnation coating composite sandwich coating complex includes a transparent or translucent first coating 20, a transparent or translucent anti-graffiti coating 40, and a fiber network sandwich 30 sandwiched between the first coating 20 and the anti-graffiti coating 40.
[0154] In this embodiment, the fiber texture network core 30 contains a three-dimensional interpenetrating network structure formed by fibers, and the fibers include horizontal fibers, vertical fibers, and oblique fibers. Figure 2A-2C Several top-view structures of fiber texture network sandwich 30 are given, referring to Figure 2A-2C In the same plane, the transverse fibers 5 intersect with the longitudinal fibers 4 and the oblique fibers 3, and the intersecting fibers form a mesh 2. The intersections between the fibers are at least partially connected together to form connection points 1. For example, the connection points can be one or more of the connection methods such as welding and chemical bonding. In this embodiment, welding is preferred.
[0155] The percentage of the number of fiber connection points to the number of fiber intersections can be 1%-100%, that is, all intersections can form connection points, or only some intersections can form connection points. Figure 2A The intersection between the transverse fibers indicated by mark 5 and the longitudinal fibers indicated by mark 4 does not form a connection point, but the intersection between the transverse fibers indicated by mark 5 and the oblique fibers indicated by mark 3, and the intersection between the longitudinal fibers indicated by mark 4 and the oblique fibers indicated by mark 3 both form a connection point 1.
[0156] It should be understood that the fiber-textured network core 30 of the present invention is a three-dimensional structure, meaning that the fibers are not all arranged in the same plane. In reality, there are fibers oriented horizontally, vertically, and obliquely, and these fibers intersect and form at least some connection points. Furthermore, due to the length of the fibers, each fiber may have multiple horizontal, vertical, and oblique portions, and these multiple horizontal, vertical, or oblique portions may or may not exist in the same horizontal, vertical, or oblique plane.
[0157] like Figure 3 As shown, transverse meshes 22 are formed between the transverse fibers 31 in the upper horizontal plane and the transverse fibers 32 in the lower horizontal plane, and longitudinal meshes 21 are formed between the transverse fibers 31 and the vertical fibers 33 in the vertical plane. The transverse meshes 22 are connected to the longitudinal meshes 21. Similarly, oblique meshes 23 are formed between the transverse fibers 31 and the oblique fibers, and between the vertical fibers 33 and the oblique fibers. Figure 3 The case where two oblique meshes 23 are connected is shown, but the oblique meshes 23 may also be connected with the transverse meshes 22 and / or the longitudinal meshes 21 .
[0158] Furthermore, the transverse fibers 31 in the upper horizontal plane and the transverse fibers 32 in the lower horizontal plane may be two horizontal parts of the same fiber or two fibers.
[0159] 6 , the method for producing the anti-graffiti impregnation coated sandwich wall covering in this embodiment is as follows:
[0160] Reference Figure 6A , a base color coating 11 is applied on the surface of the wall 10,
[0161] After the base color coating 11 is dried, a transparent or translucent first inorganic dry powder coating is applied to form a transparent or translucent first coating 20. The first coating only needs to cover the surface of the base color coating 11, but does not need to be smoothed.
[0162] Reference Figure 6B Before the first inorganic dry powder coating loses its plasticity, the fiber texture network sandwich 30 is applied to the first inorganic dry powder coating. The first inorganic dry powder coating infiltrates the fibers, or the first inorganic dry powder coating infiltrates the fibers by applying pressure, and penetrates into the pores of the three-dimensional interpenetrating network structure. During this process, the fiber texture network sandwich 30 may be pressed into contact with the surface of the base coating 11, or may not be in contact. The first inorganic dry powder coating may also penetrate the mesh of the fiber texture network sandwich 30 and seep out from the mesh, but this is not necessary.
[0163] Reference Figure 6C, applying a transparent or translucent anti-graffiti inorganic dry powder coating, i.e., a transparent or translucent anti-graffiti coating 40, and applying pressure so that the anti-graffiti inorganic dry powder coating penetrates into the three-dimensional interpenetrating network structure fibers and into the meshes of the three-dimensional interpenetrating network structure; forming a sandwich coating;
[0164] After the pressure is applied, the first inorganic dry powder coating and the anti-graffiti inorganic dry powder coating come into contact in the mesh and are tightly combined under the pressure. Figure 6C As shown;
[0165] During the curing process of the sandwich coating, the anti-graffiti inorganic dry powder coating forms a large inward collapse of the coating on the pore surface of the three-dimensional interpenetrating network structure, while the coating on the fiber surface is blocked by the fibers and does not sink or forms a small sink, thereby forming a texture; Figure 1A In addition, during the curing process of the first inorganic dry powder coating and the anti-graffiti inorganic dry powder coating, the closely bonded parts are connected into one.
[0166] Reference Figure 1B , the surface fibers of the fiber texture network sandwich 30 may be uneven, such as Figure 1B The first portion of fibers 301 is lower than the second portion of fibers 302, but the surface of the fiber texture network core 30 can also be made flat through a flattening process. During the curing process of the anti-graffiti coating 40, the coating on the fiber surface is blocked by the fibers and remains on the fiber surface. For example, a lower texture 501 is formed on the surface of the first portion of fibers 301, and a higher texture 502 is formed on the surface of the second portion of fibers 302. The anti-graffiti coating 40 sinks at the mesh 2 to form a concave texture portion 503. Therefore, an uneven texture 50 is formed, and the shape of the texture 50 is the same as or very close to the convex and concave structure of the fiber texture network core 30 surface.
[0167] Reference Figures 5A-5B The figure shows the coating infiltrating the fibers and seeping into the mesh. The dark portion represents the coating or coating filling the mesh, while the light portion represents the fibers. Because the coating infiltrates and fills the mesh of the three-dimensional interpenetrating network structure of the fiber-textured network core 30, the fibers of the fiber-textured network core and the impregnated coating achieve a bite and bond. Furthermore, because the pores of the three-dimensional interpenetrating network structure are three-dimensionally distributed and interconnected, the coating infiltrates, penetrates, and fills the pores in a three-dimensional manner. Therefore, the present invention provides a tighter bond between the coating and the fiber-textured network core 30, resulting in excellent peel resistance.
[0168] Reference Figure 2BTaking polyethylene fiber as an example, during the hot pressing and welding process between the three-dimensionally arranged fibers of the fiber texture network sandwich 30 of the present invention, some fibers will melt to form a block structure 100. In this way, when the first inorganic dry powder coating and the anti-graffiti inorganic dry powder coating infiltrate and penetrate and fill the mesh, the bite force on the fibers can be further increased.
[0169] Reference Figure 2C If the hot pressing or bonding is excessive, the mesh 2 surrounded by the fibers will be filled with melted and cast fibers or adhesives, but new meshes 200 will be formed in the cast fibers or adhesives, and the new meshes 200 will also be connected to the mesh 2 surrounded by the fibers. The filling of the coating in the mesh of the fiber texture network sandwich 30 will be more complicated, which can further increase the tear resistance (peeling resistance).
[0170] Reference Figure 4A-4B The fiber diameter of the fiber texture network sandwich of the present invention is preferably 1 μm-5000 μm, more preferably 1 μm-1000 μm, more preferably 1 μm-100 μm, more preferably 1 μm-50 μm, more preferably 5 μm-50 μm, more preferably 5 μm-40 μm. The pore size of the fiber texture network sandwich is preferably 0.1 mm-5 mm, more preferably 0.1 mm-3 mm, more preferably 0.1 mm-1 mm. The density of the fiber texture network sandwich 30 is preferably 10-300 g / m 2 , more preferably 15-200g / m 2 , more preferably 20-150g / m 2 , more preferably 20-100g / m 2 , more preferably 20-50g / m 2 .
[0171] The thickness of the fiber texture network core 30 is preferably 0.1mm-10mm, more preferably 0.1mm-5mm, more preferably 0.1-1mm, more preferably 0.1-0.5mm, more preferably 0.2-0.4mm, such as 0.25mm, 0.28mm, 0.3mm, 0.33mm, 0.35mm, 0.37mm, etc.
[0172] Reference Figure 7The coating fiber composite wall cloth formed in this embodiment has a layered sense of 3D pattern, namely: the base color coating 11 is the base, the pattern in the fiber texture network sandwich 30 forms a relief pattern, and the transparent or translucent anti-graffiti coating 40 is covered to form a surface layer, covering the relief pattern. The light passes through the transparent or translucent first coating 20 and the anti-graffiti coating 40, and is projected, refracted and scattered. The color of the base color coating 11 becomes soft, and together with the fiber color and pattern color of the fiber network sandwich, it forms a seamless three-dimensional pattern decorative effect. For example, the base color coating is blue, and a colorful flower pattern is provided on the white fiber texture network sandwich 30. In this way, a flower pattern with a 3D effect on a blue base is formed, such as Figure 7 As shown, the floral pattern is very obvious and clear, and the pattern seems to float in the wall covering.
[0173] At the same time, when the anti-graffiti coating 40 sinks into the mesh during the drying process, the surface of the anti-graffiti coating 40 also forms a texture corresponding to the fiber network sandwich, such as Figure 7 As shown, the fiber network core 30 protrudes from the surface of the anti-graffiti coating 40, forming an uneven and fine texture (texture) on the surface of the anti-graffiti coating 40, and the fibers form obvious fluff on the surface of the anti-graffiti coating 40, that is, the velvet effect of the flocked wall cloth, which increases the feel and overcomes the cold decorative effect of the paint.
[0174] Both the first inorganic dry powder coating and the anti-graffiti inorganic dry powder coating of the present invention preferably use alkali metal silicates as film-forming materials and may contain fillers, pigments, additives, and other components. The particle size of the largest particles (typically fillers) among all components is preferably ≤50 μm, more preferably ≤30 μm, more preferably ≤20 μm, and even more preferably ≤10 μm. It is also preferably ≤1 / 5, more preferably ≤1 / 10, and even more preferably ≤1 / 100 of the average pore size of the fiber-textured network core; and more preferably ≥1 / 1000.
[0175] Example 2
[0176] The method for making the anti-graffiti impregnation coating sandwich wall covering in this embodiment is as follows:
[0177] A base color coating 11 is applied on the surface of the wall 10.
[0178] After the base coating 11 loses its plasticity, a transparent organic adhesive, such as epoxy resin adhesive, is applied to a portion of the surface of the base coating 11, and the fiber texture network sandwich 30 is adhered to the surface of the base coating 11 through the organic adhesive.
[0179] Applying an anti-graffiti organic coating to form an anti-graffiti coating, applying pressure to allow the organic coating to penetrate the three-dimensional interpenetrating network structure fibers and penetrate into the meshes of the three-dimensional interpenetrating network structure to form a sandwich coating;
[0180] When the sandwich coating is cured, the organic coating on the mesh surface collapses inwards, while the organic coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0181] The fiber diameter of the fiber texture network sandwich is 20 μm. The mesh size of the fiber texture network sandwich is 0.5 mm. The density of the fiber texture network sandwich 30 is preferably 50 g / m 2 .
[0182] The thickness of the fiber texture network core 30 is preferably 0.25 mm, the thickness of the first coating is 0.1 mm, and the thickness of the anti-graffiti coating is 0.13 mm.
[0183] Generally, there may be no solid particles in the organic adhesive or organic coating, but solid particles may be present. When solid particles are present, the particle size of the largest particle (generally a filler) is 20 μm.
[0184] The patterns formed by the fiber-textured network sandwich create a visually suspended effect. In this embodiment, the anti-graffiti coating can also be thicker than the anti-graffiti coating in Example 1. For example, the thickness of the anti-graffiti coating is greater than the thickness of the fiber-textured network sandwich, thereby increasing the thickness and depth of the 3D layering effect.
[0185] Example 3
[0186] The method for making the anti-graffiti impregnation coating sandwich wall covering in this embodiment is as follows:
[0187] The surface of the wall 10 is coated with a primer 11.
[0188] After the base coating 11 is dried, a transparent or translucent first organic coating, such as latex paint, is coated on the surface of the base coating 11 to form a transparent or translucent first coating 20;
[0189] Applying the fiber texture network core 30 to the surface of the first coating 20, and applying pressure to the fiber texture network core 30 so that the first organic coating penetrates the fibers and penetrates into the pores of the three-dimensional interpenetrating network structure;
[0190] Applying a transparent or translucent anti-graffiti organic coating, which may also be a latex paint, as the transparent or translucent anti-graffiti coating, and applying pressure so that the anti-graffiti organic coating penetrates into the three-dimensional interpenetrating network structure fibers and into the meshes of the three-dimensional interpenetrating network structure to form a sandwich coating;
[0191] When the sandwich coating is cured, the organic coating on the mesh surface collapses inwards, while the organic coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0192] The fiber diameter of the fiber texture network sandwich is 30 μm. The mesh size of the fiber texture network sandwich is 1 mm. The density of the fiber texture network sandwich 30 is preferably 100 g / m 2 .
[0193] The thickness of the fiber texture network core 30 is preferably 0.3 mm, the thickness of the first coating is 0.15 mm, and the thickness of the anti-graffiti coating is 0.15 mm.
[0194] The organic coating may be an acrylic emulsion as a film-forming material. Solid particles may or may not exist in the organic coating. When solid particles exist, the maximum particle size (generally filler) is 40 μm.
[0195] Example 4
[0196] The method for making the anti-graffiti impregnation coating sandwich wall covering in this embodiment is as follows
[0197] A primer layer 11 is applied on the surface of the wall 10.
[0198] After the base coat 11 dries, a transparent or translucent first inorganic dry powder coating is applied to form a first coating 20. A fiber texture network core 30 is applied to the surface of the first coating 20, and pressure is applied to the fiber texture network core 30 so that the first inorganic dry powder coating soaks into the fibers and penetrates into the pores of the three-dimensional interpenetrating network structure. In this embodiment, the fiber network core is a two-dimensional structure. For example, the fibers are arranged in the same plane, and can be arranged in an orderly manner (such as a warp and weft arrangement) or a disordered arrangement. The meshes are basically arranged in a direction that penetrates the fiber network core.
[0199] Applying a transparent or translucent anti-graffiti inorganic dry powder coating, applying pressure so that the anti-graffiti inorganic dry powder coating penetrates into the fibers of the fiber texture network structure and into the meshes of the network structure to form a sandwich coating;
[0200] When the sandwich coating is cured, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0201] In this embodiment, wall coverings with velvet effects and 3D pattern effects can also be formed.
[0202] Example 5
[0203] The method for making the anti-graffiti impregnation coating sandwich wall covering in this embodiment is as follows
[0204] Applying a base color coating 11 on the surface of the wall 10;
[0205] After the base color coating 11 is dried, the self-adhesive sticker is used to stick the top of the fiber texture network sandwich 30 to the top of the surface of the base color coating 11. In this embodiment, the fiber texture network sandwich 30 has a pattern composed of dense meshes.
[0206] Avoiding the adhesive sticker area, apply a transparent or translucent anti-graffiti inorganic dry powder coating (or an organic coating, such as latex paint), and apply pressure so that the anti-graffiti inorganic dry powder coating penetrates into the three-dimensional interpenetrating network structure fibers and the meshes of the three-dimensional interpenetrating network structure; remove the adhesive sticker, and apply the anti-graffiti inorganic dry powder coating to the remaining area to form a sandwich coating;
[0207] When the sandwich coating is cured, the coating on the mesh surface collapses inwards to a greater extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
[0208] The dense mesh pattern forms a relief pattern on the surface of the first coating, and also forms a corresponding texture on the surface of the anti-graffiti coating. In addition, the produced wall covering also has a velvet effect.
[0209] Example 6
[0210] The method for making the anti-graffiti impregnation coating sandwich wall covering in this embodiment is as follows
[0211] Magnetic paint 11 is applied on the surface of the wall 10.
[0212] After the magnetic coating 11 is dried, a transparent or translucent first inorganic dry powder coating is applied on the surface of the magnetic coating 11 to form a first coating layer 20;
[0213] Applying a fiber texture network core 30 to the surface of the first coating 20, wherein the fiber texture network core 30 includes a pattern formed by embossing; applying pressure to the fiber texture network core 30 so that the first inorganic dry powder coating infiltrates the fibers and penetrates into the pores of the three-dimensional interpenetrating network structure;
[0214] Applying a transparent or translucent anti-graffiti inorganic dry powder coating, which may also be a latex paint, and applying pressure to allow the anti-graffiti inorganic dry powder coating to penetrate the three-dimensional interpenetrating network structure fibers and into the meshes of the three-dimensional interpenetrating network structure to form a sandwich coating;
[0215] When the sandwich coating is cured, the coating on the mesh surface collapses inward to a large extent, while the coating on the fiber surface is blocked by the fibers and does not sink or forms a small sink, thereby forming a texture; however, different from Example 1, at least a portion of the first inorganic dry powder coating and the second inorganic dry powder coating may not contact each other in the mesh, thereby forming a partial hollow structure in the mesh.
[0216] In this embodiment, in addition to the 3D relief pattern, surface texture, and velvet effect of the aforementioned embodiments, a second relief effect is further formed in the relief pattern of the fiber network core in the meshes where the first coating and the anti-graffiti coating are not in contact.
[0217] Comparative Example 1
[0218] Use organic adhesive to apply the wallpaper to the wall surface.
[0219] Apply latex paint to the wallpaper surface.
[0220] Cures organic adhesives and latex paints.
[0221] Comparative Example 2
[0222] Use inorganic dry powder paint to apply wallpaper to the wall surface.
[0223] Apply inorganic dry powder paint on the wallpaper surface.
[0224] Curing inorganic dry powder coatings.
[0225] Comparative Example 3
[0226] Use inorganic dry powder paint to apply the fiberglass cloth to the wall surface.
[0227] Inorganic dry powder coating is applied on the surface of the glass fiber cloth.
[0228] Curing inorganic dry powder coatings.
[0229] Comparative Example 4
[0230] Use inorganic dry powder coating to apply a single-line two-dimensional mesh fabric woven with single warp and weft threads (such as a window screen mesh) to the wall surface.
[0231] Inorganic dry powder coating is applied on the surface of the single-line two-dimensional mesh cloth.
[0232] Curing inorganic dry powder coatings.
[0233] In the above comparative examples 1-4, the same coating thickness as that of Example 1 of the present invention was used.
[0234] The tear resistance and surface texture of the coatings of the above-mentioned embodiment of the present invention and the comparative example were compared, and the results are as follows:
[0235] Table 1. Comparison of tear resistance and surface texture of the coatings of the examples and comparative examples
[0236]
[0237]
[0238] In general, the method of the present invention can produce wallpaper with rich texture, and at the same time can make the texture and coating have good tearing and peeling resistance; in particular, there is no visible seam at the fiber network core of the present invention, and the obtained texture has good continuity, such as Figure 7 shown.
[0239] Coatings made with wallpaper have noticeable seams at the wallpaper joints and are easily peeled. Coatings made with fiberglass cloth or single-thread two-dimensional mesh either have a less distinct texture or a monotonous texture that fails to create the textured effect of wallpaper. Furthermore, the texture of single-thread two-dimensional mesh joints (either overlapping or gapped) differs significantly from the texture of the rest of the fabric.
[0240] While the specific embodiments of the present invention have been described in detail above, these are merely exemplary and the present invention is not limited thereto. For those skilled in the art, any equivalent modifications and substitutions to the present invention are also within the scope of the present invention. Therefore, any equivalent changes and modifications made without departing from the spirit and scope of the present invention are intended to be encompassed within the scope of the present invention.
Claims
1. A method for producing anti-graffiti impregnation coating sandwich wall cloth on the surface of an object, characterized in that the steps include: After the base coating on the surface of the object loses its plasticity, a fiber texture network sandwich is applied to the surface of the base coating, wherein the fiber texture network sandwich contains a network structure formed by fibers; The mesh is arranged in a three-dimensional direction, and the arrangement of the fibers is a three-dimensional distribution, wherein any one or more of the horizontal, vertical, and oblique portions of the fibers intersect with each other, and / or any one or more of the horizontal, vertical, and oblique portions of the fibers intersect with any one or more of the horizontal, vertical, and oblique portions of one or more fibers, and the mesh includes at least horizontal, vertical, and oblique meshes, wherein one or more of the horizontal, vertical, and oblique meshes are interconnected with one or more of the other horizontal, vertical, and oblique meshes, and the number of fiber connection points of the fiber texture network sandwich is 1%-100%; The surface of the fiber texture network sandwich is coated with an anti-graffiti coating, and pressure is applied to allow the anti-graffiti coating to penetrate the network structure fibers and the mesh of the network structure to form a sandwich coating; curing the sandwich coating to form the impregnation-coated sandwich wall cloth; The anti-graffiti coating is a transparent or translucent coating, the fiber diameter of the fiber texture network core is 1 μm-5000 μm, the thickness of the fiber texture network core is 0.1 mm-10 mm, and the mesh size of the fiber texture network core is 0.1-10 mm.
2. The method according to claim 1, wherein the step include: After the base coating on the surface of the object loses its plasticity, a fiber texture network sandwich is applied to the base coating by a self-adhesive sticker, wherein the fiber texture network sandwich contains a network structure formed by fibers; Applying an anti-graffiti coating to the surface of the fiber-textured network sandwich, applying pressure so that the anti-graffiti coating penetrates the fibers of the network structure, penetrates into the meshes of the network structure, and contacts the primer layer, thereby forming a sandwich coating; wherein, during the application of the anti-graffiti coating, when or after the fiber-textured network sandwich is at least partially covered with the primer layer and does not fall off, removing the self-adhesive sticker from the fiber-textured network sandwich; curing the sandwich coating to form the impregnation-coated sandwich wall cloth; Wherein, the anti-graffiti coating is a transparent or translucent coating.
3. The method according to claim 1, wherein the step include: After the base coating on the surface of the object loses its plasticity, applying a first coating on the surface of the base coating; Before the first coating loses its plasticity, a fiber texture network core is applied to the first coating, wherein the fiber texture network core contains a network structure formed by fibers, and the coating of the first coating infiltrates the fibers and penetrates into the mesh of the network structure; The surface of the fiber texture network sandwich is coated with an anti-graffiti coating, and pressure is applied to allow the anti-graffiti coating to penetrate the network structure fibers, penetrate into the mesh of the network structure, and contact the first coating; forming a sandwich coating; curing the sandwich coating to form the impregnation-coated sandwich wall cloth; Wherein, the first coating layer and the anti-graffiti coating layer are transparent or translucent coating layers.
4. The method according to any one of claims 1 to 3, characterized in that The base coating is a colored coating, or the base coating is a functional coating.
5. According to the method of any one of claims 1 to 3, during the curing process of the anti-graffiti coating, the coating on the mesh surface collapses inward to a large extent, while the coating on the fiber surface is blocked by the fibers and does not collapse or collapses slightly, thereby forming a texture.
6. The method according to claim 1, characterized in that The anti-graffiti coating may include a second coating and an anti-graffiti top coating, wherein: the second coating is applied on the surface of the fiber texture network sandwich, the coating of the second coating infiltrates the network structure fibers and penetrates into the mesh of the network structure, and then the anti-graffiti top coating is applied on the surface of the second coating; or The anti-graffiti coating only includes the anti-graffiti top coating, wherein the anti-graffiti top coating is coated on the surface of the fiber texture network sandwich, and infiltrates the network structure fibers and penetrates into the mesh of the network structure.
7. The method according to claim 1, characterized in that The fiber diameter of the fiber texture network core is 1 μm-1000 μm.
8. The method according to claim 7, characterized in that The fiber diameter of the fiber texture network core is 1 μm-100 μm.
9. The method according to claim 8, characterized in that The fiber diameter of the fiber texture network core is 1 μm-50 μm.
10. The method according to claim 9, characterized in that The fiber diameter of the fiber texture network core is 5 μm-50 μm.
11. The method according to claim 10, characterized in that The fiber diameter of the fiber texture network core is 5 μm-40 μm.
12. The method according to claim 1, characterized in that The thickness of the fiber texture network core is 0.1 mm to 5 mm.
13. The method according to claim 12, characterized in that The thickness of the fiber texture network core is 0.1-1 mm.
14. The method according to claim 13, characterized in that The thickness of the fiber texture network core is 0.1-0.5 mm.
15. The method according to claim 14, characterized in that The thickness of the fiber texture network core is 0.2-0.4 mm.
16. The method according to claim 15, characterized in that The thickness of the fiber texture network core is selected from 0.25mm, 0.28mm, 0.3mm, 0.33mm, 0.35mm, and 0.37mm.
17. The method according to claim 1, wherein The mesh size of the fiber texture network sandwich is 0.1mm-5mm.
18. The method according to claim 17, characterized in that The mesh size of the fiber texture network sandwich is 0.1mm-3mm.
19. The method according to claim 18, characterized in that The mesh of the fiber texture network core has a pore size of 0.1 mm to 1 mm.
20. The method according to claim 3, wherein The maximum particle size of the first coating and the anti-graffiti coating is independently ≤50 μm; and / or The maximum particle size of the first coating and the anti-graffiti coating is independently ≤ 1 / 5 of the average pore size of the mesh of the fiber texture network sandwich.
21. The method according to claim 20, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤30 μm.
22. The method according to claim 21, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤20 μm.
23. The method according to claim 20, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤10 μm.
24. The method according to claim 20, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤ 1 / 10 of the average pore size of the mesh of the fiber texture network sandwich.
25. The method according to claim 24, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently ≤ 1 / 100 of the average pore size of the mesh of the fiber texture network sandwich.
26. The method according to claim 25, characterized in that The maximum particle size of the first coating layer and the second coating layer is independently greater than or equal to 1 / 1000 of the average pore size of the fiber texture network core.
27. The method according to claim 1, wherein The density of the fiber texture network sandwich is 10-300g / m 2 .
28. The method according to claim 27, characterized in that The density of the fiber texture network sandwich is 15-200g / m 2 .
29. The method according to claim 28, characterized in that The density of the fiber texture network sandwich is 20-150g / m 2 .
30. The method according to claim 29, wherein The density of the fiber texture network sandwich is 20-100g / m 2 .
31. The method according to claim 30, wherein The density of the fiber texture network sandwich is 20-50g / m 2 .
32. The method according to claim 1, wherein The fiber texture network sandwich also includes at least one pattern, which is formed by a structural organization that is the same as or different from the fiber texture network sandwich. The pattern can be protruding or recessed in the fiber texture network sandwich, or the fiber texture network sandwich can be die-cut to form a pattern that runs through the fiber texture network sandwich.
33. The method according to claim 1 or 32, characterized in that The fiber texture network sandwich is or has been subjected to single-sided or double-sided surface finishing, wherein the surface finishing includes any one or more of the following a) to g): a) The surface is flattened, but surface openings communicating with the internal mesh are retained; b) The surface is coated with a material that changes the properties of the fiber; c) dyeing to impart color to the surface of the fiber texture network sandwich, wherein the color is a single color or multiple colors; d) Apply the film but keep the surface openings connected to the internal mesh; e) Molding to give the fiber texture network sandwich surface a pattern; f) Die cutting to create a fiber-texture network core with a through pattern; g) Modification through dipping process to increase fiber rigidity and improve deformation resistance.
34. The method according to claim 33, wherein The surface finishing is to coat the surface with materials having different water absorption rates.
35. The method according to claim 34, wherein The properties change gradually from one end of the surface finish to the other.
36. The method according to claim 35, characterized in that The properties change gradually from one end of the fiber texture network sandwich to the other end.
37. The method according to any one of claims 33 to 36, wherein: The property in question is water absorption.
38. The method according to claim 35, characterized in that The multiple colors are gradient colors.
39. The method according to claim 35, wherein The molding process includes embossing, point pressing and hole pressing.
40. An anti-graffiti impregnated coated sandwich wall covering obtained by the method of claim 1, characterized in that: The invention comprises a base coating layer and an impregnation coating composite sandwich coating complex covering the surface of the base coating layer. The impregnation coating composite sandwich coating complex comprises a transparent or translucent anti-graffiti coating layer and a fiber texture network sandwich core wrapped by the anti-graffiti coating layer. The fiber texture network sandwich core contains a network structure formed by fibers, and the anti-graffiti coating penetrates into the mesh of the network structure.
41. The anti-graffiti impregnated coated sandwich wall covering according to claim 40, characterized in that: The invention comprises a primer layer and an impregnation coating composite sandwich coating complex covering the surface of the primer layer. The impregnation coating composite sandwich coating complex comprises a transparent or translucent first coating layer, a transparent or translucent anti-graffiti coating layer, and a fiber network sandwich layer sandwiched between the first coating layer and the anti-graffiti coating layer. The fiber network sandwich layer contains fibers, the fibers are connected to form a network, and meshes are formed between the connected fibers. At least one of the first coating layer and the anti-graffiti coating layer penetrates into the meshes.
42. The impregnation-coated sandwich wall covering according to claim 40 or 41, characterized in that: The anti-graffiti coating is sunken in part of the surface of the mesh of the network structure, and forms a convex and concave three-dimensional texture with the part where the anti-graffiti coating is not sunken or is sunken to a smaller extent on the surface of the fiber of the network structure.
Citation Information
Patent Citations
Indoor wall skin texture structure
CN205116611U