Crucible cutting machine
By using the pressure sensor and control panel in the crucible cutting machine, the problem of cooling water entering the crucible cavity during cutting is solved, precise cutting and the satisfaction of various high-demand needs is achieved, and mass loss is reduced.
Patent Information
- Application Number
- CN201910751014.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-08-14
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2039-08-14
AI Technical Summary
In the existing crucible cutting method, cooling water easily enters the crucible cavity, resulting in contamination and mass loss.
A crucible cutting machine is designed, using the cooperation of a pressure sensor and a control panel to ensure that the inner wall of the crucible is in close contact with the fixing table during cutting, and prevent cooling water from entering.
It effectively avoids cooling water entering the crucible cavity, reduces pollution and mass loss, and achieves precise cutting and multiple high demand satisfaction.
Smart Images

Figure CN110497528B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crucible processing, and in particular to a crucible cutting machine. Background Art
[0002] As one of the important industries of green energy, the solar photovoltaic industry has a broad future development market. Solar quartz crucible companies are upstream companies in the photovoltaic industry chain and rely heavily on the photovoltaic industry for survival and development. Quartz ceramic crucibles (also known as solar crucibles) are key components of polysilicon ingot furnaces for solar cells. This crucible is a container used in the photovoltaic industry to hold molten silicon and make silicon ingots required for subsequent processes. It is a consumable vessel for pulling large-diameter single crystal silicon and polycrystalline silicon. The working temperature is above 1500℃, and a crucible may be used for each furnace of silicon products produced, which is a consumable item. Thin-walled large-size crucible for polysilicon smelting; Crucible is one of the commonly used containers in the photovoltaic industry. Crucible is a disposable consumable. When placing an order, the square size of the crucible is unchanged, but different customers have different requirements for height size, and even the same customer may ask for different height changes in the middle of the process. Therefore, the manufacturer can only produce the largest height first without prior knowledge, and then cut it according to the height required by different users; In the existing method of cutting crucibles, when cutting, the crucible opening is placed upward, causing the cooling water to enter the inner cavity of the crucible during cutting, so that the cutting wastewater is adsorbed into the micropores of the inner cavity, causing pollution; directly damaging the quality of the crucible, causing huge losses of tens of thousands or even hundreds of thousands to the end customer; How to solve the problem of cooling water not entering the inner cavity of the crucible during crucible cutting is one of the problems that need to be solved urgently; For this reason, we proposed a crucible cutting machine. Summary of the invention
[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a crucible cutting machine which can accurately cut, protect the crucible and reduce the loss.
[0004] The objective of the present invention is achieved in this way: a crucible cutting machine comprises a base, a first motor is arranged inside the base, an output shaft of the first motor is connected to a first rotating shaft, a control panel is arranged outside the base, a workbench is arranged above the base, a supporting platform, a second fixed platform and a first fixed platform are arranged on the first rotating shaft, a second motor is fixedly arranged on the supporting platform, an output shaft of the second motor is connected to a second rotating shaft, the second rotating shaft is threadedly connected to a second fixed platform, the first fixed platform is arranged inside the crucible, pressure sensors are arranged around the second fixed platform, and the outer periphery of the second fixed platform is arranged A buffer pad, a first sleeve is arranged around the workbench, a first stretching rod is arranged inside the first sleeve, a slice is arranged at the front end of the first stretching rod, an arc-shaped protective cover is arranged at the contact position between the first stretching rod and the slice, a second sleeve is arranged around the workbench, a second stretching rod is arranged inside the second sleeve, a chamfering device is arranged at the front end of the second stretching rod, the first sleeve and the first stretching rod, the second sleeve and the second stretching rod are all fixedly connected by bolts, the pressure sensor is wirelessly connected to a control panel, the control panel is electrically connected to a first motor and a second motor, and a sewage outlet is arranged on the side of the workbench.
[0005] The support platform is fixedly arranged on the first rotating shaft.
[0006] The bottom surface of the first fixing platform is provided with a thread groove, and the first fixing platform is threadedly connected with the upper end of the first rotating shaft.
[0007] The material of the buffer pad is silica gel.
[0008] The first stretching rod and the second stretching rod are both L-shaped.
[0009] The second fixing platform can be set in various sizes.
[0010] The beneficial effects of the present invention are as follows: when the present invention is used, the crucible is placed on the support platform, the first fixed platform fixes the bottom of the crucible, and then the second motor is started to raise the second fixed platform. When the pressure sensors around the second fixed platform sense that the pressure applied by the wall reaches the rated value, the pressure signal is converted into a wireless signal and transmitted to the control panel, and then the control panel stops the second motor, so that the second fixed platform is in close contact with the inner wall of the crucible, so that when the crucible is cut, the crucible is not easy to move around, and the cutting accuracy is guaranteed; it also avoids the cooling water from entering the inner cavity of the crucible when the crucible is cut, so that the cutting wastewater is adsorbed into the micropores of the inner cavity, causing pollution to the crucible; the quality damage of the crucible is reduced, and the economic loss is reduced; the slices are set between the second fixed platform and the support platform; The second fixed table can be replaced according to the height required by different users. Since the bottom surface of the first fixed table is provided with a threaded groove, the first fixed table is threadedly connected to the upper end of the first rotating shaft. When the second fixed table needs to be replaced, the first fixed table is first removed, and then a suitable second fixed table is replaced. The second fixed table is provided with a variety of sizes, so it can meet a variety of cutting requirements; buffer pads are provided on the outside around the second fixed table, which can effectively protect the pressure sensor and the inside of the crucible to avoid scratching the inside of the crucible; the setting of the arc-shaped protective cover avoids debris flying around and reduces the cleaning process; the slicing and chamfering devices are both adjustable, so as to facilitate meeting the requirements of different heights; in short, the present invention has the advantages of precise cutting, crucible protection and reduced losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a front view of a crucible cutting machine of the present invention.
[0012] Figure 2 It is a structural diagram of a second fixed platform in a crucible cutting machine of the present invention.
[0013] Wherein: 1, base 2, workbench 3, control panel 4, first motor 5, second motor 6, drain port 7, support platform 8, first rotating shaft 9, second rotating shaft 10, second fixed platform 11, first fixed platform 12, crucible 13, first sleeve 14, first stretching rod 15, slice 16, protective cover 17, second sleeve 18, second stretching rod 19, bolt 20, chamfering device 21, buffer pad 22, pressure sensor. DETAILED DESCRIPTION
[0014] The present invention will be further described below in conjunction with the accompanying drawings.
[0015] Example 1
[0016] like Figure 1-2As shown, a crucible cutting machine comprises a base 1, wherein a first motor 4 is arranged inside the base 1, and the output shafts of the first motor 4 and the second motor 5 are connected to a first rotating shaft 8, a control panel 3 is arranged outside the base 1, a workbench 2 is arranged above the base 1, a supporting platform 7, a second fixed platform 10 and a first fixed platform 11 are arranged on the first rotating shaft 8, a second motor 5 is fixedly arranged on the supporting platform 7, an output shaft of the second motor 5 is connected to a second rotating shaft 9, and the second rotating shaft 9 is threadedly connected to the second fixed platform 10, the first fixed platform 11 is arranged on the inner side of a crucible 12, pressure sensors 22 are arranged around the second fixed platform 10, and buffer pads 21 are arranged around the second fixed platform 10. A first sleeve 13 is arranged around the workbench 2, a first stretching rod 14 is arranged inside the first sleeve 13, a slice 15 is arranged at the front end of the first stretching rod 14, an arc-shaped protective cover 16 is arranged at the contact position between the first stretching rod 14 and the slice 15, a second sleeve 17 is arranged around the workbench 2, a second stretching rod 18 is arranged inside the second sleeve 17, a chamfering device 20 is arranged at the front end of the second stretching rod 18, the first sleeve 13 and the first stretching rod 14, the second sleeve 17 and the second stretching rod 18 are fixedly connected by bolts 19, the pressure sensor 22 is wirelessly connected to the control panel 3, the control panel 3 is electrically connected to the first motor 4 and the second motor 5, and a sewage outlet 6 is arranged on the side of the workbench 2.
[0017] The beneficial effects of the present invention are as follows: when the present invention is used, the crucible is placed on a support platform, the first fixing platform fixes the bottom of the crucible, and then the second motor is started to raise the second fixing platform. When the pressure sensors around the second fixing platform sense that the pressure applied by the wall reaches a rated value, the pressure signal is converted into a wireless signal and transmitted to the control panel, and then the control panel stops the second motor, so that the second fixing platform is in close contact with the inner wall of the crucible, so that when the crucible is cut, the crucible is not easy to move around, and the cutting accuracy is guaranteed; it also prevents the cooling water from entering the inner cavity of the crucible when the crucible is cut, so that the cutting wastewater is adsorbed into the inner cavity. The micropores in the cavity can pollute the crucible; the quality damage of the crucible can be reduced, and the economic loss can be reduced; the slicer is arranged between the second fixed table and the supporting table; the second fixed table can be replaced according to the height required by different users, and the buffer pads are arranged on the outside around the second fixed table, which can effectively protect the pressure sensor and the inside of the crucible to avoid scratching the inside of the crucible; the setting of the arc-shaped protective cover can avoid the flying of debris and reduce the cleaning process; the slicer and chamfering device can be adjusted to facilitate meeting the requirements of different heights; in a word, the present invention has the advantages of precise cutting, crucible protection and reduced losses.
[0018] Example 2
[0019] like Figure 1-2 As shown, a crucible cutting machine comprises a base 1, wherein a first motor 4 is arranged inside the base 1, and the output shafts of the first motor 4 and the second motor 5 are connected to a first rotating shaft 8, a control panel 3 is arranged outside the base 1, a workbench 2 is arranged above the base 1, a supporting platform 7, a second fixed platform 10 and a first fixed platform 11 are arranged on the first rotating shaft 8, a second motor 5 is fixedly arranged on the supporting platform 7, an output shaft of the second motor 5 is connected to a second rotating shaft 9, and the second rotating shaft 9 is threadedly connected to the second fixed platform 10, the first fixed platform 11 is arranged on the inner side of a crucible 12, pressure sensors 22 are arranged around the second fixed platform 10, and buffer pads 21 are arranged outside the fourth periphery of the second fixed platform 10, a first sleeve 13 is arranged around the workbench 2, a first stretching rod 14 is arranged inside the first sleeve 13, and a slicer 15 is arranged at the front end of the first stretching rod 14. , an arc-shaped protective cover 16 is provided at the contact position between the first stretching rod 14 and the slice 15, a second sleeve 17 is provided around the workbench 2, a second stretching rod 18 is provided inside the second sleeve 17, and a chamfering device 20 is provided at the front end of the second stretching rod 18, the first sleeve 13 and the first stretching rod 14, the second sleeve 17 and the second stretching rod 18 are fixedly connected by bolts 19, the pressure sensor 22 is wirelessly connected to the control panel 3, the control panel 3 is electrically connected to the first motor 4 and the second motor 5, and a sewage outlet 6 is provided on the side of the workbench 2; the support platform 7 is fixedly provided on the first rotating shaft 8; the bottom surface of the first fixed platform 11 is provided with a threaded groove, and the first fixed platform 11 is threadedly connected to the upper end of the first rotating shaft 8; the material of the buffer pad 21 is silicone; the first stretching rod 14 and the second stretching rod 18 are both L-shaped; the second fixed platform 10 can be set in a variety of sizes.
[0020] The beneficial effects of the present invention are as follows: when the present invention is used, the crucible is placed on the support platform, the first fixed platform fixes the bottom of the crucible, and then the second motor is started to raise the second fixed platform. When the pressure sensors around the second fixed platform sense that the pressure applied by the wall reaches the rated value, the pressure signal is converted into a wireless signal and transmitted to the control panel, and then the control panel stops the second motor, so that the second fixed platform is in close contact with the inner wall of the crucible, so that when the crucible is cut, the crucible is not easy to move around, and the cutting accuracy is guaranteed; it also avoids the cooling water from entering the inner cavity of the crucible when the crucible is cut, so that the cutting wastewater is adsorbed into the micropores of the inner cavity, causing pollution to the crucible; the quality damage of the crucible is reduced, and the economic loss is reduced; the slices are set between the second fixed platform and the support platform; The second fixed table can be replaced according to the height required by different users. Since the bottom surface of the first fixed table is provided with a threaded groove, the first fixed table is threadedly connected to the upper end of the first rotating shaft. When the second fixed table needs to be replaced, the first fixed table is first removed, and then a suitable second fixed table is replaced. The second fixed table is provided with a variety of sizes, so it can meet a variety of cutting requirements; buffer pads are provided on the outside around the second fixed table, which can effectively protect the pressure sensor and the inside of the crucible to avoid scratching the inside of the crucible; the setting of the arc-shaped protective cover avoids debris flying around and reduces the cleaning process; the slicing and chamfering devices are both adjustable, so as to facilitate meeting the requirements of different heights; in short, the present invention has the advantages of precise cutting, crucible protection and reduced losses.
Claims
1. A crucible cutting machine, comprising a base, characterized in that: A first motor is arranged inside the base, and the output shaft of the first motor is connected to the first rotating shaft. A control panel is arranged outside the base, and a workbench is arranged above the base. A supporting platform, a second fixed platform and the first fixed platform are arranged on the first rotating shaft. The second motor is fixedly arranged on the supporting platform, and the output shaft of the second motor is connected to the second rotating shaft. The second rotating shaft is threadedly connected to the second fixed platform. The first fixed platform is arranged on the inner side of the crucible, and pressure sensors are arranged around the second fixed platform. Buffer pads are arranged outside the fourth side of the second fixed platform. A first sleeve is arranged around the workbench, and a first stretching rod is arranged inside the first sleeve. A slice is arranged at the front end of the first stretching rod. An arc-shaped protective cover is provided at the position in contact with the slice, a second sleeve is provided around the workbench, a second stretching rod is provided inside the second sleeve, a chamfering device is provided at the front end of the second stretching rod, the first sleeve and the first stretching rod, the second sleeve and the second stretching rod are fixedly connected by bolts, the pressure sensor is wirelessly connected to the control panel, the control panel is electrically connected to the first motor and the second motor, a sewage outlet is provided on the side of the workbench; the support platform is fixedly provided on the first rotating shaft; a threaded groove is provided on the bottom surface of the first fixed platform, and the first fixed platform is threadedly connected to the upper end of the first rotating shaft; the material of the buffer pad is silicone; the first stretching rod and the second stretching rod are both L-shaped; the second fixed platform can be set in a variety of sizes.
Citation Information
Patent Citations
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CN105751047A
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