A two-color tube processing machine
By designing a two-color management machine, using a variety of components and sensor structures, the problems of jamming and inaccurate positioning in the existing management machine are solved, and efficient resolution and automated transport of yarn pipes are achieved, which significantly improves the efficiency and cost-effectiveness of management.
Patent Information
- Application Number
- CN201911036813.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-10-29
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2039-10-29
AI Technical Summary
The existing management machines have problems such as yarn pipe stuck, lift belt deviation, rotating components wrap yarn, inaccurate positioning of the yarn pipe, inconvenient installation and transportation, high material and installation costs and low efficiency.
A two-color management machine is designed, which adopts the base assembly, frame, conveying assembly, lifting assembly, scissor assembly, large and small head device for detecting large and large yarns, shooting assembly, two-color channel assembly and frame outlet assembly, and controls the movement of the conveying assembly through reflector sensors to achieve accurate positioning and resolution of the yarn tube.
It improves the accuracy of the positioning of the yarn pipe and the accuracy of resolution, simplifies the structure, reduces material and installation costs, shortens assembly time, significantly improves the efficiency of management, and realizes automated production.
Smart Images

Figure CN110665835B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile machinery, and more particularly to a two-color tube arranging machine. Background Art
[0002] The yarn bobbin sorting machine is a textile equipment that sorts and transports yarn tubes to the next process. Among these yarn tubes, although most of them are without yarn, there are still many tail yarns and large yarn tubes that cannot be identified by the equipment, plus another part of waste yarn tubes and small yarn tubes with a few yarns. These yarn tubes must be removed and cannot be transported to the next process. It is necessary to ensure that the yarn tubes transported upward are qualified yarn tubes.
[0003] However, the existing bobbin handling machines have the following defects: the bobbin is prone to getting stuck. When the bobbin is stuck, the lifting belt will immediately deviate, causing the belt baffle to touch and damage the iron parts on the side. It is not easy to remove the bobbin after it is stuck. The rotating parts are easy to entangle the yarn. Once entangled, it will get tighter and tighter, and the motor load will increase exponentially. If it is not cleaned in time, it will cause damage to the drive motor. The yarn is also very difficult to clean. Due to structural reasons, the positioning of the bobbin is incorrect each time it is photographed, which sometimes causes inaccurate bobbin identification. First, it is inconvenient to install and transport. Second, the material cost is high. Third, the installation cost is high. It takes 2-3 days to install a device, and the labor cost is high. Low efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide a two-color tube processing machine with simple structure and low cost in view of the shortcomings of the prior art.
[0005] A two-color tube-handling machine comprises a base assembly, wherein the base assembly is provided with a frame with left and right column structures, and conveying assemblies are provided on the outside of both sides of the frame, and an arc-shaped yarn tube placement box assembly is provided on the conveying assembly, and a frame outlet assembly on the side of the frame is provided just above the placement box assembly, and a reflector sensor controls the movement of the conveying assembly; a lifting assembly is provided in the frame, and a tube-handling machine docking bucket assembly is provided above the base assembly, and a first docking bucket is fixedly connected to the tube-handling machine docking bucket assembly located on the frame, and the yarn tube flows into the first docking bucket; in the tube-handling machine docking bucket assembly A scissor assembly is provided on the frame, and a large and small end device for detecting large and small yarns is provided on the scissor assembly above the frame, and a shooting assembly is provided above the large and small end device for detecting large and small yarns; second fork assemblies are provided on both sides above the two-color channel assembly on the frame; the frame is provided with plastic frames on the left and right sides of the two-color channel assembly respectively, the left plastic frame is located below the large yarn tube connecting bucket, the small yarn tube connecting bucket is located above the two-color channel assembly on the frame, the first fork assembly is located above the small yarn tube connecting bucket, and the right plastic frame is located below the outlet of the small yarn tube connecting bucket; left-right symmetrical yarn tube positioning plates are provided above the frame.
[0006] After detecting the large and small yarn heads and the shooting component on the top, sensing and taking pictures, the qualified yarn tubes flow into the yarn tube placement box component through the frame outlet component, and the large and small yarn tubes are respectively placed in the left and right plastic frames to realize the identification of the yarn tubes.
[0007] As a further improvement and supplement to the above solution, the present invention also includes the following additional technical features:
[0008] The frame outlet assembly includes a frame outlet bracket, an inlet is provided on one side of the frame outlet bracket, frame shifting shafts are provided on both sides of the frame outlet bracket, the frame outlet connecting plate assembly is movably connected to the frame outlet bracket through a roller sliding assembly on the frame shifting shaft, and an inlet is provided at the position of the frame outlet connecting plate assembly opposite to the inlet of the frame outlet bracket, and the two inlets are inlet channels of the yarn tube; a sensor bracket is provided on the frame outlet bracket, and a sensor is provided on the sensor bracket; an asymmetric V-shaped outlet guide plate is provided in the middle of the frame outlet connecting plate assembly; a first-level connecting plate and a pair of connecting plates of the pipe outlet connected obliquely are provided on one side of the frame outlet connecting plate assembly The outlet second-stage connecting plate is arranged on the side, and the outlet third-stage connecting plate is arranged below the outlet first-stage connecting plate; a torsion spring with one end connected to the pin shaft is arranged on one side outside the outlet frame connecting plate assembly; a bearing fixed by a positioning plate is arranged on the outside of the outlet frame connecting plate assembly inlet, and the outlet frame connecting plate assembly is driven by the bearing to move left and right; a bobbin positioning baffle is arranged at the inlet of the outlet frame connecting plate assembly; an outlet frame baffle is arranged on the opposite side of the outlet third-stage connecting plate of the outlet frame connecting plate assembly; a connecting block is arranged between the outlet frame connecting plate assembly and the outlet third-stage connecting plate; the roller skating assembly is a two-layer structure. The bearing is against the arc surface on the arc placing box assembly, and the outlet frame connecting plate assembly is driven by the bearing to move along the arc surface. The entire outlet frame assembly is driven to move along the arc surface by the bearing on the positioning plate, and when it needs to be reset, the torsion spring will automatically drive the outlet frame assembly to reset. The inlet of the outlet frame connecting plate assembly is provided with a bobbin positioning plate, and the opening size can be adjusted. The frame outlet connecting plate assembly is provided with a frame outlet baffle plate on the opposite side of the tube outlet three-stage connecting plate to prevent the yarn tube from flowing out.
[0009] The pipe handling machine docking bucket assembly includes a pipe handling machine docking bucket, which is a three-way blocking structure, and is rotatably connected to the docking bucket tube release door on the upper front side of the pipe handling machine docking bucket, and the docking bucket tube release door is connected through a hinge, and its opening and closing is controlled by the second cylinder; the anti-vertical baffle is located at the lower inner side of the pipe handling machine docking bucket, and its opening and closing is controlled by the first cylinder, and the anti-vertical baffle is composed of two parts, a small shaft and a baffle fixed thereon, and the small shaft of the anti-vertical baffle is connected to the baffle seat on both sides of the pipe handling machine docking bucket; the first cylinder and the second cylinder are fixed on the cylinder frame of the base assembly. When too much yarn tube flows in, open the docking tube release door to release the yarn tube. The inner anti-vertical baffle is pushed forward to place the yarn tube horizontally.
[0010] The scissors assembly includes a scissors plate seat, which is a right-angle structure, with a first scissors plate fixed at the right angle, a third cylinder fixed below the right angle, a second scissors plate attached to the outside of the first scissors plate, and a plurality of scissors teeth are evenly arranged on the first and second scissors plates; the second scissors plate is fixed to the third cylinder through a knife plate angle plate, and both ends are movably connected to the first scissors plate through long grooves arranged thereon, and the second scissors plate is controlled by the third cylinder to move left and right for shearing; a first protective cover is arranged on the outside of the scissors plate seat, an inclined structure is arranged above the first protective cover, a first spike portion consistent with the inclined direction is arranged at the inclined structure, a second protective cover is arranged on the outside of the scissors plate seat, and a plurality of second spike portions are arranged on the second protective cover, the first spike portion and the second spike portion are arranged oppositely, and a cavity structure is arranged in the middle; a plurality of scissors leaf springs are fixed on the outside of the right angle of the scissors plate seat, and the upper part of the scissors leaf spring is arranged obliquely to block the second scissors plate; a first cushion block is fixed on the outside of the right angle of the scissors plate seat and is connected to the second protective cover; a second cushion block is arranged on the first protective cover and is connected to the second protective cover. The yarn is introduced into the cavity structure of the first spike part and the second spike part, and is sheared by the scissor teeth on the first scissor plate and the second scissor plate, thereby ensuring that each tail yarn can be cut off, and the existence of the protective cover prevents the scissor plates from being damaged.
[0011] The lifting assembly includes a conveyor belt, and grooved driving rollers are arranged on the upper and lower sides of the conveyor belt. A plurality of lifting baffles are evenly arranged on the conveyor belt. The lifting baffles are fixed with pins on the conveyor belt and correspond to the grooves of the driving rollers. The driving rollers are positioned and fixed by a pressure ring. The upper driving rollers are connected to the motors fixed by the motor seat to input power. Because the groove structure of the driving rollers corresponds to the pins, it is ensured that the driving rollers will not move, and the consistency of the bobbin transmission is ensured.
[0012] The first shift fork assembly includes a yarn-shifting cylinder seat, a fourth cylinder is fixed on the yarn-shifting cylinder seat, a connector of the fourth cylinder is connected to the yarn-shifting shaft of the shift fork structure through a pin shaft, a first connecting shaft is provided on the yarn-shifting shaft, a second connecting shaft is provided on the opposite side of the first connecting shaft, a yarn-shifting shaft is provided on the first connecting shaft and the second connecting shaft respectively, the yarn-shifting shaft is vertically connected to the first connecting shaft and the second connecting shaft, and the first connecting shaft and the second connecting shaft are connected through a connecting plate; a yarn-shifting shaft positioning sleeve is provided on the first connecting shaft and the second connecting shaft respectively; flange bearings are provided between the first connecting shaft and the connecting plate, and between the second connecting shaft and the connecting plate respectively. The fourth cylinder extends, driving the yarn-shifting shaft to rotate a certain angle, and the yarn-shifting shaft drives the first connecting shaft to rotate at the same time, and then the first connecting shaft drives the second connecting shaft to rotate, and at the same time the first connecting shaft and the second connecting shaft drive the yarn-shifting shaft to rotate forward, so as to perform the yarn-shifting tube.
[0013] The second shift fork assembly includes a shift fork tube bracket, a shift tube shaft is arranged on the shift fork tube bracket, a shifting rod is arranged on the shifting tube shaft, a fixed sleeve is arranged outside the shift fork tube bracket, a shifting rod fork is arranged outside the fixed sleeve, one end of the shifting rod fork is connected to the fifth cylinder through a small shaft, and the fifth cylinder is fixed on the support of the frame. The fifth cylinder extends, drives the shifting rod fork to rotate a certain angle, and then drives the shifting tube shaft to rotate, drives the shifting rod to rotate forward, and performs the bobbin.
[0014] The device for detecting the size of the yarn includes a fixed seat: the fixed seat is connected with a bracket through a bracket shaft, and the material of the bracket is aluminum alloy; the bracket shaft is fixed at the bracket end with a flanged shaft sleeve; the bracket and the fixed seat are separated by the bracket shaft, and a Hall sensor is provided on the fixed seat, and a magnetic steel is installed on the bracket to face the Hall sensor, and the magnetic steel is a structure of upper and lower parts; a torsion spring is sleeved between the bracket and the fixed seat on the bracket shaft; the bracket is an oblique L-shaped structure, and the oblique connection part transitions at the right angle, and the fixed seat is provided with a stopper on the bracket side. The large yarn end squeezes the bracket through the connection part, and the bracket rotates around the bracket shaft at a certain angle, and the magnetic steel leaves the sensor, and an alarm is uploaded.
[0015] The bobbin placement box assembly consists of three parts: an arc-shaped placement box and an arc-shaped box partition plate on the arc-shaped placement box. The arc-shaped placement box is divided into independent spaces by the arc-shaped box partition plate. A reflective sheet pressure plate is arranged on the arc-shaped box partition plate, and a small hole for sensing is arranged on the reflective sheet pressure plate.
[0016] The two-color channel assembly includes a two-color channel, which is a hollow structure with an opening at the top, and the opening is arranged from large to small, and two oblique outlets at the bottom, and the outlets are arranged from large to small; the two-color channel is provided with a diverter plate below the bifurcation of the opening, and the diverter plate is composed of two parts, namely, a diverter baffle and a baffle shaft, the number of the diverter baffles is 2, which are located on both sides of the baffle shaft, and the two are obliquely connected to each other, the baffle shaft runs through the entire two-color channel, and the diverter baffle is located in the hollow inner cavity of the two-color channel Inside, the diverter plate is fixed on the two-color channel by the diverter plate positioning sleeve; the diverter plate is driven by the sixth cylinder fixed on the two-color channel, and the sixth cylinder is movably connected with a yarn-moving shaft rod, and the diverter baffle is driven by the yarn-moving shaft rod to move left and right, the diverter baffle moves to the right to block the right outlet, and the diverter baffle moves to the left to block the left outlet; the baffle shaft is provided with flange bearings on both sides of the two-color channel; the sixth cylinder is fixed by the first retaining ring on the diverter plate positioning sleeve and the second retaining ring on the two-color channel.
[0017] The following beneficial effects can be achieved by using the present invention: the positioning of the bobbin is more accurate, the accuracy of bobbin identification is improved, the structure is simplified, the appearance size is reduced, the floor space is reduced, the problems that the original bobbin handling machine cannot solve (stuck bobbin, unclear shooting, easy winding, difficult maintenance and repair) are solved, the cost of raw materials is reduced, the assembly speed is faster than the original one, and the labor cost is significantly reduced. The bobbin handling efficiency is high, and automated production is realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention.
[0019] Figure 2 It is the front view of the present invention.
[0020] Figure 3 It is a top view of the present invention.
[0021] Figure 4 It is a left side view of the present invention.
[0022] Figure 5 It is a right side view of the present invention.
[0023] Figure 6 It is a schematic structural diagram of the frame outlet assembly 4 in the present invention.
[0024] Figure 7 It is a front view of the frame outlet assembly 4 in the present invention.
[0025] Figure 8 It is a left view of the frame outlet assembly 4 in the present invention.
[0026] Fig. 9 It is a structural schematic diagram of the docking bucket 9 in the present invention.
[0027] Fig.10 It is a structural schematic diagram of the anti-vertical baffle 908 in the docking bucket 9 of the present invention.
[0028] Fig.11 It is a schematic diagram of the structure of the scissors assembly 11 of the present invention (after removing the first protective cover 1101).
[0029] Fig.12 It is a front view of the scissors assembly 11 in the present invention.
[0030] Fig.13 It is a schematic diagram of the structure of the transmission component 14 in the present invention.
[0031] Fig.14 It is a schematic structural diagram of the transmission roller 1404 in the transmission component 14 of the present invention.
[0032] Fig.15 It is a schematic structural diagram of the first fork assembly 17 in the present invention.
[0033] Fig.16 It is a schematic structural diagram of the second fork assembly 18 in the present invention.
[0034] Fig.17 It is a schematic diagram of the structure of the detection head assembly 19 in the present invention.
[0035] Fig.18 It is a schematic diagram of the structure of the dual-color channel component 20 in the present invention.
[0036] Fig.19 It is a front view of the dual-color channel assembly 20 of the present invention.
[0037] Fig. 20 It is a schematic diagram of the structure of the diverter plate 2007 in the dual-color channel assembly 20 of the present invention.
[0038] Fig.21 The present invention Fig.19 A partial enlarged view is shown. DETAILED DESCRIPTION
[0039] The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0040] like Figure 1-21 As shown, the present invention is a two-color tube sorting machine.
[0041] The two-color tube handling machine described in this embodiment includes a base assembly 8, on which a frame 1 with left and right column structures is provided, and a conveying assembly 6 is provided on the outside of one side of the frame 1. The conveying assembly 6 is a prior art. In this embodiment, the conveying assembly 6 is a conveying assembly 6 with a conveyor belt, and an arc-shaped bobbin placement box assembly 7 is provided on the conveying assembly 6; the bobbin placement box assembly 7 is composed of three parts, an arc placement box placement and an arc box partition plate on the arc placement box, and the arc placement box is divided into independent spaces by the arc box partition plate, and a reflective sheet pressing plate is fixed on the side of the arc box partition plate, and the reflective sheet pressing plate is located in the side plate folded downward on the side of the arc box partition plate, and the reflective sheet pressing plate and the side plate of the upper arc box partition plate are both provided with small holes for sensing. The base assembly 8 and the conveying assembly 6 are provided with height-adjustable machine foot pads.
[0042] A lifting component 14 is provided in the frame 1, and the lifting component 14 includes a conveyor belt 1401. Drive rollers 1404 with grooves are provided on the upper and lower sides of the conveyor belt 1401. The drive roller 1404 is a hollow structure. A plurality of lifting baffles 1406 are evenly provided on the conveyor belt 1401. The lifting baffles 1406 are inwardly inclined structures. The position of the lifting baffle 1406 is to place a yarn tube. The lifting baffle 1406 is fixed with a pin 1403 on the conveyor belt 1401 and corresponds to the groove of the drive roller 1404. The drive roller 1404 is positioned and fixed on the frame 1 by a pressure ring 1402. The upper drive roller 1404 is connected to a motor 1405 fixed by a motor seat 16 on the frame 1 to input the transmitted power.
[0043] A pipe handling machine docking bucket assembly 9 is provided above the base assembly 8, and a first docking bucket 10 is fixedly connected to the pipe handling machine docking bucket assembly 9 located on the frame 1, and the yarn tube flows into the first docking bucket 10; the pipe handling machine docking bucket assembly 9 includes a pipe handling machine docking bucket 901, and the pipe handling machine docking bucket 901 is fixed in front of the frame 1. An opening of an oblique four-sided structure is provided on the upper inner side of the pipe handling machine docking bucket 1, and the first docking bucket 10 is fixed at the opening of the four-sided structure. The outer side of the pipe handling machine docking bucket 901 is a three-sided blocking structure, and the docking bucket pipe release door 9 02 is connected by hinge 903, and its opening and closing is controlled by second cylinder 906; anti-vertical baffle 908 is located at the lower inner side of pipe handling machine docking bucket 901, and its opening and closing is controlled by first cylinder 905. Anti-vertical baffle 908 consists of two parts, a small shaft and a baffle fixed thereon, and the small shaft of anti-vertical baffle 908 is connected to baffle seat 904 on both sides of pipe handling machine docking bucket 901; the connecting head of universal joint bearing on first cylinder 905 and second cylinder 906 is connected to docking bucket pipe release door 902 and arc-shaped transition connecting block on anti-vertical baffle 908. First cylinder 905 and second cylinder 906 are fixed on cylinder frame 907 on base assembly 8. The small shaft of anti-vertical baffle 908 is located in the cavity of docking bucket 901 of pipe handling machine. The docking bucket pipe release door 902 is opened outwards to be in the tube release state, and when closed, it is a yarn tube passage.
[0044] A scissor assembly 11 is provided on the pipe handling machine docking bucket assembly 9. The scissor assembly 11 is provided below the opening of the oblique four-sided structure on the inner side of the pipe handling machine docking bucket 901. The scissor assembly 11 includes a scissor plate seat 1102. The scissor plate seat 1102 is a right-angle structure. A first scissor plate 1104 is fixed at the right angle. A third cylinder 1106 is fixed below the right angle. A second scissor plate 1105 is attached to the outer side of the first scissor plate 1104. The thickness of the first scissor plate 1104 is greater than that of the second scissor plate 1105. A plurality of scissor teeth are evenly provided on the first scissor plate 1104 and the second scissor plate 1105; the second scissor plate 1105 is fixed to the third cylinder 1106 through a knife plate angle plate 1107, and both ends are movably connected to the first scissor plate 1104 through a long groove provided thereon. The second scissor plate 1105 is controlled by the third cylinder 1106 to move left and right to shear the yarn; both ends of the third cylinder 1106 are fixed to the right angle below the scissor plate seat 1102 through the angle irons thereon. A first protective cover 1101 is provided on the outside of the scissor plate seat 1102, and an inclined structure is provided above the first protective cover 1101. A first spike portion consistent with the inclined direction is provided at the inclined structure, and a second protective cover 1103 is provided on the outside of the scissor plate seat 1102. A plurality of second spike portions are provided on the second protective cover 1103, and the first spike portion and the second spike portion are arranged opposite to each other, with a cavity structure in the middle; a plurality of scissor leaf springs 1108 are fixedly provided on the right-angled outside of the scissor plate seat 1102, and the scissor leaf springs 1108 are obliquely arranged above to block the second scissor plate 1105; a first cushion block 1109 is fixedly provided on the right-angled outside of the scissor plate seat 1102, and is connected to the second protective cover 1103; a second cushion block 1110 is provided on the first protective cover 1101, and is connected to the second protective cover 1103, and the first cushion block 1109 and the second cushion block 1110 are cylindrical structures, and the upper planes of the two are flush. The scissor plate seat 1102 is an oblique structure at the scissor teeth, obliquely connected from the bottom of the scissor teeth to the bottom of the second spike. The first protective cover 1101 and the second protective cover 1103 are respectively provided with corresponding long grooves for fixing. The long grooves are used to fix the pipe handling machine to the docking bucket assembly 9 with a connecting block.
[0045] The frame 1 is provided with two sets of symmetrical yarn head detection devices 19 above the scissor assembly 11, and the yarn head detection devices 19 include a fixing seat 1901, a folded fixing part is provided on the fixing seat 1901, and a long groove for fixing is provided on the fixing part. The fixing seat 1901 is fixed on the frame 1 through a long slot. The fixing seat 1901 is connected with a bracket 1904 through a bracket shaft 1907. The material of the bracket 1904 is aluminum alloy. The bracket shaft 1907 is fixed at the end of the bracket 1904 by a flanged shaft sleeve 1903. There is a distance between the bracket 1904 and the fixing seat 1901 through the bracket shaft 1907. A Hall sensor 1905 is provided on the fixing seat 1901. A magnetic steel 1902 is installed on the bracket 1904 to face the Hall sensor 1905. The magnetic steel 1902 is a structure of upper and lower parts. The bracket shaft 1907 is sleeved with a torsion spring 1906 between the bracket 1904 and the fixing seat 1901. The bracket 1904 is an oblique L-shaped structure, and the oblique connection part transitions at the right angle. The fixing seat 1901 is provided with a stopper on the side of the bracket 1904. The stopper is opposite to the direction of the folded fixing part. The bracket 1904 is rotated around the bracket axis 1907 and is positioned by a stopper.
[0046] The frame 1 is provided with a shooting component 12 for taking pictures above the big and small yarn head device 19 for detecting the big and small yarns, and is used for identifying the tail yarn, the small yarn and the different colors on both sides. The shooting component 12 is a prior art and can be purchased on the market, so it will not be described again.
[0047] The bucket assembly 9, the scissor assembly 11 and the shooting assembly 12 of the pipe-processing machine are arranged obliquely with the frame 1, thereby reducing space.
[0048] A two-color channel assembly 20 is provided above the shooting assembly 12. The two-color channel assembly 20 is provided with a second fork assembly 18 on both sides of the frame 1 to shift the bobbin into the two-color channel assembly 20. The second fork assembly 18 includes a fork tube bracket 1807. The fork tube bracket 1807 is provided with a tube shifting shaft 1805. The tube shifting shaft 1805 is provided with a yarn shifting rod 1803. The fork tube bracket 1807 is provided with a fixed sleeve 1806 outside. The fixed sleeve 1806 is provided with a shifting rod fork 1804 outside. One end of the shifting rod fork 1804 is connected to the fifth cylinder 1802 through a small shaft 1808. The fifth cylinder 1802 is fixed on the support 1801 of the frame 1. The support 1801 and the fork tube bracket 1807 are fixed on the frame 1, and the two fork tube brackets 1807 are arranged opposite to each other.
[0049] The yarn flows to the bobbin placement box assembly 7 through the frame outlet assembly 4, and the movement of the conveying assembly 6 is controlled by the reflector sensor 5. The reflector sensor 5 is fixed on the side of the bobbin placement box assembly 7 of the frame 1 and senses the small holes on the reflector pressure plate.
[0050] The two-color channel assembly 20 includes a two-color channel 2001, which is a hollow structure with an opening at the top, and the opening is from large to small, and two oblique outlets at the bottom, and the outlets are in an X-shaped structure from large to small; the two-color channel 2001 is provided with a diverter plate 2007 below the bifurcation of the opening, and the diverter plate 2007 is composed of two parts, namely, a diverter baffle 20071 and a baffle shaft 20072. The number of the diverter baffles 20071 is 2, which are located on both sides of the baffle shaft 20072, and the two are obliquely connected to each other. The baffle shaft 20072 runs through the entire two-color channel 2001, and the diverter baffle 20071 is located in the hollow inner cavity of the two-color channel 2001. The diverter plate 2007 is composed of a diverter baffle 20071 and a baffle shaft 20072. The tube plate positioning sleeve 2005 is fixed on the two-color channel 2001; the diverter plate 2007 is driven by the sixth cylinder 2003 fixed on the two-color channel 2001, and the sixth cylinder 2003 is movably connected with a yarn-moving shaft 2002, and the diverter baffle 20071 is driven by the yarn-moving shaft 2002 to move left and right, and the diverter baffle 20071 moves to the right to block the right outlet, and the diverter baffle 20071 moves to the left to block the left outlet; the baffle shaft 20072 is provided with flange bearings 2008 on both sides of the two-color channel 2001; the sixth cylinder 2003 is fixed by the first retaining ring 2006 on the tube plate positioning sleeve 2005 and the second retaining ring 2004 on the two-color channel 2001. The baffle shaft 20072 is fixed by a retaining spring on the opposite side of the cylinder 2003, the yarn-plugging shaft rod 2002 is a fork structure, the fork part fixes the baffle shaft 20072 with bolt-like fasteners, and the connector of the sixth cylinder 2003 is a universal joint bearing. The connector of the cylinder 2003 and the yarn-plugging shaft rod 2002 are fixed by pin-like parts.
[0051] The frame outlet assembly 4 includes a frame outlet bracket 401, one side of the frame outlet bracket 401 is provided with an inlet, the frame outlet bracket 401 is provided with a frame shifting shaft 403 on both sides, the frame outlet connecting plate assembly 404 is movably connected to the frame outlet bracket 401 through a roller skating assembly 408 on the frame shifting shaft 403, the frame outlet connecting plate assembly 404 is provided with an inlet at a position opposite to the inlet of the frame outlet bracket 401, the two inlets are the inlet channels of the bobbin, and the frame outlet connecting plate assembly 404 is a structure with upper and lower openings. The roller skating assembly 408 is a structure that can be adjusted up and down.
[0052] The inlet of the frame outlet plate assembly 404 is provided with a bobbin positioning baffle 406 to adjust the size of the bobbin inlet. The frame outlet bracket 401 is provided with a sensor bracket 402, and the sensor bracket 402 is provided with a sensor 407, and the sensor 407 counts the bobbin falling in; the middle of the frame outlet plate assembly 404 is provided with an asymmetric V-shaped outlet guide plate 405 to guide the direction of the bobbin. In the outlet plate assembly 404, an obliquely connected first-level outlet plate 417 is provided on the opposite side of the asymmetric V-shaped outlet guide plate 405, an obliquely connected first-level outlet plate 417 and an opposite-side second-level outlet plate 416 are provided on one side of the outlet plate assembly 404, and a third-level outlet plate 414 is provided below the first-level outlet plate 417; the distance between the V-shaped outlet guide plate 405 and the first-level outlet plate 417 is an adjustable structure, and is adjusted and fixed left and right on the long groove of the outlet plate assembly 404 according to the size of the yarn tube. The first-level outlet plate 417, the second-level outlet plate 416 and the third-level outlet plate 414 are all downwardly inclined structures. A torsion spring 412 with one end connected to a pin 413 is provided on one side of the outer side of the frame outlet plate assembly 404; a bearing 411 fixed by a positioning plate 410 is provided on the outer side of the inlet of the frame outlet plate assembly 404, and a long slot is provided on the positioning plate 410, and the upper and lower positions are adjustable. The bearing 411 abuts against the arc surface of the arc box partition plate, and the frame outlet plate assembly 404 is driven by the bearing 411 to move left and right; the frame outlet plate assembly 404 is provided with a frame outlet baffle 409 on the opposite side of the third-level connecting plate 416 of the tube outlet; the frame outlet baffle 409 extends to the outer side of the frame outlet plate assembly 404 to block the yarn tube and prevent the yarn tube from flowing out.
[0053] A connecting block 415 is provided between the frame outlet connecting plate assembly 404 and the pipe outlet three-stage connecting plate 416 for structural reinforcement; the roller pulley assembly 408 is a two-layer structure, and the roller pulley assembly 408 is an upper and lower adjustable structure. The upper pulley is hung on the frame moving shaft 403, with 2 groups on the left and right, and the lower group is located below the frame moving shaft 403, and the pulley is against the frame moving shaft 403, with 1 group on the left and right.
[0054] The second shift fork assembly 18 includes a shift fork tube bracket 1807, on which a shift tube shaft 1805 is provided, on which a yarn shifting rod 1803 is provided, and the shift fork tube bracket 1807 is provided with a fixing sleeve 1806, and the fixing sleeve 1806 is provided with a shift rod fork 1804, one end of the shift rod fork 1804 is connected to the fifth cylinder 1802 through a small shaft 1808, and the fifth cylinder 1802 is fixed on the support 1801 of the frame 1.
[0055] The frame 1 is provided with plastic frames 3 on the left and right sides of the two-color channel assembly 20, the small bobbin receiving bucket 13 is located above the two-color channel assembly 20, the large bobbin receiving bucket 2 is on the reverse side of the two-color channel assembly 20, and is located on the upper side of the frame 1, and the left plastic frame 3 is located below the outlet of the large bobbin receiving bucket 2. The first fork assembly 17 is fixed on both sides of the frame 1, located above the small bobbin receiving bucket 13, and the right plastic frame 3 is below the outlet of the small bobbin receiving bucket 13; a left-right symmetrical bobbin positioning plate 15 is provided above the frame 1 to position the large bobbin.
[0056] The first shift fork assembly 17 comprises a shifting cylinder seat 1709, on which a fourth cylinder 1707 is fixed, and a connector of the fourth cylinder 1707 is connected to a shifting shaft rod 1706 of the shifting fork structure via a pin 1708, and a first connecting shaft 1705 is arranged on the shifting shaft rod 1706, and a second connecting shaft 1703 is arranged on the opposite side of the first connecting shaft 1705, and a shifting shaft 1705 and a second connecting shaft 1703 are respectively arranged on the first connecting shaft 1705 and the second connecting shaft 1703. 701, the yarn-plucking shaft 1701 is vertically connected to the first connecting shaft 1705 and the second connecting shaft 1703, and the first connecting shaft 1705 and the second connecting shaft 1703 are connected via a connecting plate 1704; a yarn-plucking shaft positioning sleeve 1702 is provided on the first connecting shaft 1705 and the second connecting shaft 1703, respectively; flange bearings 1710 are provided between the first connecting shaft 1705 and the connecting plate 1704, and between the second connecting shaft 1703 and the connecting plate 1704, respectively.
[0057] The first fork assembly 17 and the second fork assembly 18 are located on the inner side of the conveyor belt 1401, wherein the yarn shifting shaft 1701 and the yarn shifting rod 1803 are located on the outer side of the lifting baffle 1406, the large and small yarn head detection device 19 is located on both sides of the lifting baffle 1406, and the small yarn tube receiving bucket 13 and the two-color channel assembly 20 are located in front of the frame 1, which reduces the space and has a reasonable structure.
[0058] When the two-color tube handling machine is in use, the yarn tubes flow into the first docking bucket 10 and enter the docking bucket assembly 9 of the tube handling machine. If there are too many yarn tubes, the second cylinder 906 opens the docking bucket tube release door 902 to release the yarn tubes. The first cylinder 905 drives the anti-vertical baffle 908 to move forward to place the vertical yarn tubes horizontally. The yarn tubes enter the docking bucket assembly 9 of the tube handling machine, and after the first spike and the second spike in the scissor assembly 11 guide the yarn, the first scissor plate 1104 and the second scissor plate 1105 cut the yarn and then lift it up. If the yarn tube on the lifting baffle 1406 is a large yarn tube, the yarn tube squeezes the oblique connection part of the bracket 1904 and rotates around the bracket shaft 1907 until the bracket 1904 abuts against the block on the fixed seat 1901, and the magnetic steel 1902 leaves the Hall sensor 1905, and the Hall sensor 1905 cannot sense and upload an alarm. Then upwards, the shooting assembly 12 takes pictures of the small bobbin, the tail bobbin and the qualified two-color bobbin to distinguish them.
[0059] The qualified bobbin is pulled out from the lifting baffle 1406 by the yarn pulling rod 1803 in the second fork assembly 18 and pulled out into the two-color channel 2001 in the two-color channel assembly 20. After being identified by the camera mechanism, the bobbin of the same color falls in one direction, and the bobbin of different colors falls in another direction. When it needs to fall from the right side, the sixth cylinder 2003 is in the original state, and the diverter baffle 20071 blocks the left outlet. When it needs to fall from the left side, the sixth cylinder 2003 is extended, and the yarn pulling shaft 2002 drives the diverter plate 2007 to rotate to the right by a certain angle, and the diverter baffle 20071 blocks the right outlet.
[0060] The yarn tube enters the entrance of the outlet connecting plate assembly 404 from the two-color channel assembly 20, and then enters the outlet first-level connecting plate 417, the outlet second-level connecting plate 416 on the opposite side, and the outlet third-level connecting plate 414 below the outlet first-level connecting plate 417, and flows into a partition space in the arc placement box through the arc box partition plate. When the sensor 407 senses the set count value, the conveying assembly 6 drives the arc placement box to move, and the outlet connecting plate assembly 404 is driven by the bearing 411 to move left and right. When the reflector sensor 5 senses the small hole on the reflector pressure plate, the conveying assembly 6 stops, and the yarn tube enters the next partition space.
[0061] The bobbins of the small yarn and the tail yarn are pushed outward by the yarn pulling shaft 1701 in the first fork assembly 17, enter the small yarn tube receiving bucket 13, and then flow into the right plastic frame 3. The large yarn tube is transmitted upward to the back and flows into the left plastic frame 3 through the large yarn tube receiving bucket 2. This cycle completes the arrangement of the yarn tubes.
[0062] The above are preferred embodiments of the present invention, which do not limit the protection scope of the present invention. Any modifications and improvements made by those skilled in the art based on the design ideas of the present invention should be regarded as within the protection scope of the present invention.
Claims
1. A two-color tube processing machine, comprising a base assembly (8), wherein the base assembly (8) is provided with a frame (1) with left and right column structures, characterized in that: The frame (1) is provided with a conveying assembly (6) on both sides outside, and an arc-shaped bobbin placing box assembly (7) is provided on the conveying assembly (6), and a frame outlet assembly (4) on the side of the frame (1) is provided just above the placing box assembly (7), and a reflector sensor (5) controls the movement of the conveying assembly (6); a lifting assembly (14) is provided inside the frame (1), and a pipe handling machine docking bucket assembly (9) is provided above the base assembly (8), and a first docking bucket (10) is fixedly connected to the pipe handling machine docking bucket assembly (9) located on the frame (1), and the bobbin flows into the first docking bucket (10); a scissor assembly (11) is provided on the pipe handling machine docking bucket assembly (9), and the scissor assembly (11) is provided with a detection device above the frame (1). A device (19) for measuring the ends of large and small yarns is provided above the device (19) for detecting the ends of large and small yarns. A shooting assembly (12) is provided above the device (19) for detecting the ends of large and small yarns. Second fork assemblies (18) are provided on both sides above the two-color channel assembly (20) on the frame (1). The frame (1) is provided with plastic frames (3) on the left and right sides of the two-color channel assembly (20), respectively. The left plastic frame (3) is located below the large yarn tube receiving bucket (2), the small yarn tube receiving bucket (13) is located above the two-color channel assembly (20) on the frame (1), the first fork assembly (17) is located above the small yarn tube receiving bucket (13), and the right plastic frame (3) is located below the outlet of the small yarn tube receiving bucket (13). A left-right symmetrical yarn tube positioning plate (15) is provided above the frame (1); the receiving bucket assembly (9), the scissor assembly (11) and the shooting assembly (12) of the yarn tube sorting machine are arranged obliquely with the frame (1). The scissor assembly (11) comprises a scissor plate seat (1102), wherein the scissor plate seat (1102) is a right-angle structure, wherein a first scissor plate (1104) is fixed at the right angle, and a third cylinder (1106) is fixed below the right angle, and a second scissor plate (1105) is attached to the outer side of the first scissor plate (1104), and a plurality of scissor teeth are evenly arranged on the first scissor plate (1104) and the second scissor plate (1105); the second scissor plate (1105) is fixed to the third cylinder (1106) through a blade angle plate (1107), and both ends are movably connected to the first scissor plate (1104) through long grooves arranged thereon, and the second scissor plate (1105) is controlled by the third cylinder (1106) to move left and right for shearing; a first protective cover (1101) is arranged on the outer side of the scissor plate seat (1102), The first protective cover (1101) has an inclined structure above, and a first spike portion consistent with the inclined direction is provided at the inclined structure; a second protective cover (1103) is provided on the outside of the scissor plate seat (1102); a plurality of second spike portions are provided on the second protective cover (1103); the first spike portion and the second spike portion are arranged opposite to each other, and a cavity structure is provided in the middle; a plurality of scissor leaf springs (1108) are fixedly provided on the right-angled outside of the scissor plate seat (1102); the scissor leaf springs (1108) are arranged obliquely above to block the second scissor plate (1105); a first cushion block (1109) is fixedly provided on the right-angled outside of the scissor plate seat (1102), and is connected to the second protective cover (1103); a second cushion block (1110) is provided on the first protective cover (1101), and is connected to the second protective cover (1103); The first shift fork assembly (17) comprises a shifting cylinder seat (1709), a fourth cylinder (1707) is fixed on the shifting cylinder seat (1709), a connector of the fourth cylinder (1707) is connected to a shifting shaft (1706) of the shifting fork structure via a pin shaft (1708), a first connecting shaft (1705) is provided on the shifting shaft (1706), a second connecting shaft (1703) is provided on the opposite side of the first connecting shaft (1705), and a shifting shaft (1705) and a second connecting shaft (1703) are respectively provided on the first connecting shaft (1705) and the second connecting shaft (1703). 701), the yarn-plugging shaft (1701) is vertically connected to the first connecting shaft (1705) and the second connecting shaft (1703), and the first connecting shaft (1705) and the second connecting shaft (1703) are connected via a connecting plate (1704); the first connecting shaft (1705) and the second connecting shaft (1703) are respectively provided with a yarn-plugging shaft positioning sleeve (1702); the first connecting shaft (1705) and the connecting plate (1704), the second connecting shaft (1703) and the connecting plate (1704) are respectively provided with a flange bearing (1710); The second shift fork assembly (18) comprises a shift fork tube bracket (1807), a shift tube shaft (1805) is provided on the shift fork tube bracket (1807), a yarn shifting rod (1803) is provided on the shift tube shaft (1805), a fixing sleeve (1806) is provided outside the shift fork tube bracket (1807), a shift rod fork (1804) is provided outside the fixing sleeve (1806), one end of the shift rod fork (1804) is connected to the fifth cylinder (1802) through a small shaft (1808), and the fifth cylinder (1802) is fixed on a support (1801) of the frame (1).
2. The two-color pipe handling machine according to claim 1, characterized in that: The frame outlet assembly (4) comprises a frame outlet bracket (401), one side of the frame outlet bracket (401) is provided with an inlet, both sides of the frame outlet bracket (401) are provided with a frame shifting shaft (403), the frame outlet connecting plate assembly (404) is movably connected to the frame outlet bracket (401) through a roller sliding assembly (408) on the frame shifting shaft (403), the frame outlet connecting plate assembly (404) is provided with an inlet at a position opposite to the inlet of the frame outlet bracket (401), and the two inlets are inlet channels of the yarn tube; the frame outlet bracket (401) is provided with a sensor bracket (402), and the sensor bracket (402) is provided with a sensor (407); an asymmetric V-shaped outlet guide plate (405) is provided in the middle of the frame outlet connecting plate assembly (404); one side of the frame outlet connecting plate assembly (404) is provided with an outlet primary connecting plate (417) and an outlet pipe connecting plate (417) on the opposite side that are obliquely connected The invention discloses a tube outlet connecting plate (416) having a second-level connecting plate (416) and a tube outlet third-level connecting plate (414) being provided below the tube outlet first-level connecting plate (417); a torsion spring (412) having one end connected to a pin shaft (413) is provided on one side outside the frame outlet connecting plate assembly (404); a bearing (411) fixed by a positioning plate (410) is provided on the outer side of the inlet of the frame outlet connecting plate assembly (404), and the frame outlet connecting plate assembly (404) is driven by the bearing (411) to move left and right; a bobbin positioning baffle (406) is provided at the inlet of the frame outlet connecting plate assembly (404); a frame outlet baffle (409) is provided on the opposite side of the tube outlet third-level connecting plate (414) of the frame outlet connecting plate assembly (404); a connecting block (415) is provided between the frame outlet connecting plate assembly (404) and the tube outlet third-level connecting plate (414); and the roller skating assembly (408) is a two-layer structure.
3. The two-color pipe handling machine according to claim 1, characterized in that: The pipe handling machine docking bucket assembly (9) comprises a pipe handling machine docking bucket (901), wherein the pipe handling machine docking bucket (901) is a three-way blocking structure, and is rotatably connected to a docking bucket pipe release door (902) at the front upper side of the pipe handling machine docking bucket (901), wherein the docking bucket pipe release door (902) is connected via a hinge (903), and its opening and closing is controlled by a second cylinder (906); an anti-vertical baffle (908) is located at the lower inner side of the pipe handling machine docking bucket (901), and its opening and closing is controlled by a first cylinder (905), and the anti-vertical baffle (908) consists of two parts, a small shaft and a baffle fixed thereon, and the small shaft of the anti-vertical baffle (908) is connected to baffle seats (904) on both sides of the pipe handling machine docking bucket (901); and the first cylinder (905) and the second cylinder (906) are fixed on a cylinder frame (907) on the base assembly (8).
4. The two-color pipe handling machine according to claim 1, characterized in that: The lifting assembly (14) includes a conveyor belt (1401), and a driving roller (1404) with a groove is provided on the upper and lower sides of the conveyor belt (1401). A plurality of lifting baffles (1406) are evenly arranged on the conveyor belt (1401). The lifting baffles (1406) are fixed with pins (1403) on the conveyor belt (1401) and correspond to the grooves of the driving roller (1404). The driving roller (1404) is positioned and fixed by a pressure ring (1402). The upper driving roller (1404) is connected to a motor (1405) fixed by a motor seat (16) to input power.
5. The two-color pipe handling machine according to claim 1, characterized in that: The device (19) for detecting the size of yarns comprises a fixed seat (1901); the fixed seat (1901) is connected to a bracket (1904) via a bracket shaft (1907); the bracket (1904) is made of aluminum alloy; the bracket shaft (1907) is fixed at the end of the bracket (1904) by a flanged shaft sleeve (1903); The bracket (1904) and the fixed seat (1901) are spaced apart by a bracket shaft (1907); a Hall sensor (1905) is provided on the fixed seat (1901); a magnetic steel (1902) is provided on the bracket (1904) to face the Hall sensor (1905); the magnetic steel (1902) is a structure of two upper and lower parts; the bracket shaft (1907) is sleeved with a torsion spring (1906) between the bracket (1904) and the fixed seat (1901); the bracket (1904) is an oblique L-shaped structure, with an oblique connection portion transition at a right angle, and the fixed seat (1901) is provided with a stopper on the side of the bracket (1904).
6. The two-color pipe handling machine according to claim 1, characterized in that: The bobbin placement box assembly (7) is composed of three parts: an arc placement box and an arc box partition plate placed on the arc placement box. The arc placement box is divided into independent spaces by the arc box partition plate. A reflective sheet pressure plate is provided on the arc box partition plate, and a small hole for sensing is provided on the reflective sheet pressure plate.
7. The two-color pipe handling machine according to claim 1, characterized in that: The two-color channel assembly (20) comprises a two-color channel (2001), wherein the two-color channel (2001) is a hollow structure with an opening at the top and two oblique outlets at the bottom; a diverter plate (2007) is provided below the bifurcation of the opening of the two-color channel (2001), wherein the diverter plate (2007) is composed of two parts, namely a diverter baffle (20071) and a baffle shaft (20072); the baffle shaft (20072) runs through the entire two-color channel (2001); the diverter baffle (20071) is located in the hollow inner cavity of the two-color channel (2001); the diverter plate (2007) is fixed by a diverter plate positioning sleeve (2005) The invention relates to a dual-color channel (2001) and a dual-color channel (2001) having a plurality of baffles (20071) and a plurality of baffles (20072) which are fixed on the dual-color channel (2001); the diverter plate (2007) is driven by a sixth cylinder (2003) fixed on the dual-color channel (2001); the sixth cylinder (2003) is movably connected with a yarn-moving shaft (2002), and the yarn-moving shaft (2002) drives the diverter baffle plate (20071) to move left and right; the baffle shaft (20072) is provided with flange bearings (2008) on both sides of the dual-color channel (2001); the sixth cylinder (2003) is fixed by a first retaining ring (2006) on the diverter plate positioning sleeve (2005) and a second retaining ring (2004) on the dual-color channel (2001).
Citation Information
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