Light steel false beam staircase top base hook-type horizontal adjustment combined structure and manufacturing process

The lightweight steel false beam structure with adjustable hooks and brackets addresses inefficiencies in traditional wood-based ceiling construction, offering a robust, flexible, and fire-resistant solution for diverse ceiling designs.

CN110761472BActive Publication Date: 2025-07-15SHANGHAI JUTONG FURNISHING & DECORATION ENG
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Patent Information

Application Number
CN201910899139.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-23
Publication Date
2025-07-15
Estimated Expiration
2039-09-23

AI Technical Summary

Technical Problem

The production process of traditional rooms at the top floor is labor-intensive and material-intensive, and it is easy to change and flammable, and lacks unified standards, resulting in construction troubles.

Method used

The light steel false beam staircase top base layer clamping hook-type horizontal adjustment combined structure is adopted, including a combination of p-shaped horizontal fixing keel and d-shaped hook-adjustment keel. Through rivet fixing and gear seam design, the keel is flexible connection and adjustment.

Benefits of technology

It achieves simple construction, labor and material saving, firm and undeformed base layer, suitable for various shapes, and has fire resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of building construction, and discloses a light steel false beam stepped ceiling base hook-type horizontal adjustment combined structure and manufacturing process. The structure includes a P-shaped horizontal fixed keel and a D-shaped hook adjustment keel. The P-shaped horizontal fixed keel is hung and inserted into the hook groove at the bottom end of the D-shaped hook adjustment keel through the combined hook at the top end. The construction process includes the following steps: horizontally snapping lines, modeling lofting and positioning; drilling holes in the fixing holes on the D-shaped hook adjustment keel; installing, positioning and fixing the D-shaped hook adjustment keel; hanging the P-shaped horizontal fixed keel in the hook groove of the D-shaped hook adjustment keel; horizontally adjusting the P-shaped horizontal fixed keel; fixing the P-shaped horizontal fixed keel to the adjustment part of the D-shaped hook adjustment keel with rivets; installing the curved edge keel, and at the same time covering with gypsum board. The present invention can meet the production of various false beam ceilings, stepped ceilings, curtain boxes, etc. with straight / arc-round / S-shaped shapes, and the construction is simple and convenient, and the base is firm and does not deform.
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Description

Technical Field

[0001] The present invention relates to the technical field of building construction, and specifically to a light steel false beam stepped ceiling base hook-type horizontal adjustment combined structure and manufacturing process. Background Art

[0002] A so-called false beam is one that originally didn't exist, but is artificially made to look like a ceiling beam for design requirements. Sometimes there is already a beam, but it is enlarged for reasons such as coordination (appearance), and this is also called a false beam. In terms of the method (process), generally, a framework is made of woodworking boards according to the drawing dimensions, holes are drilled on the top surface with an impact drill, then wooden strips are first fixed on the top surface, and then the false beam framework is fixed on the wooden strips. There are also cases where only wooden strips are directly used. After this framework is fixed, its outer surface is generally enclosed with gypsum board.

[0003] Currently, due to the need for aesthetics and the structure of the room itself, we make a stepped ceiling base for the room top. However, traditional construction is carried out using wooden squares, blockboards or plywood, and there is no unified standard, making it randomly fabricated. This makes the entire manufacturing process labor-intensive, material-consuming, troublesome to make, and prone to deformation and combustion. Therefore, further improvement is needed. Summary of the Invention

[0004] The purpose of the present invention is to provide a light steel false beam stepped ceiling base hook-type horizontal adjustment combined structure and manufacturing process to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A light steel false beam stepped ceiling base hook-type horizontal adjustment combined structure includes a P-shaped horizontal fixing keel and a D-shaped hook adjustment keel. The P-shaped horizontal fixing keel is connected to the hook groove at the bottom end of the D-shaped hook adjustment keel by hanging and inserting through the combined hook at the top end.

[0007] As a further solution of the present invention: The P-shaped horizontal fixing keel is fixed to the adjustment part of the D-shaped hook adjustment keel by rivets.

[0008] As a further solution of the present invention: A bending-edge keel is installed at the bottom end of the P-shaped horizontal fixing keel.

[0009] As a further solution of the present invention: Gypsum board is installed on the outer side of the middle part of the P-shaped horizontal fixing keel.

[0010] As a further solution of the present invention: Gear slots are respectively provided on the non-vertical surfaces of the P-shaped horizontal fixing keel and the D-shaped hook adjustment keel.

[0011] As a further solution of the present invention: a plurality of fixing holes are provided at the upper end of the D-shaped hook adjusting keel, and wall fasteners are installed inside the fixing holes.

[0012] A manufacturing process of a hook-type horizontal adjustment combined structure for the base layer of a light steel false beam step top includes the following steps:

[0013] 1), Horizontally snap a line and lay out the shape for positioning;

[0014] 2), Drill holes in the fixing holes on the D-shaped hook adjusting keel;

[0015] 3), Install, position and fix the D-shaped hook adjusting keel;

[0016] 4), Hook the P-shaped horizontal fixing keel into the hook groove of the D-shaped hook adjusting keel;

[0017] 5), Horizontally adjust the P-shaped horizontal fixing keel;

[0018] 6), Fix the P-shaped horizontal fixing keel to the adjusting part of the D-shaped hook adjusting keel with rivets;

[0019] 7), Install the bending-edge keel and simultaneously cover the surface with gypsum board.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] The hook-type horizontal adjustment combined structure for the base layer of the light steel false beam step top is reasonably designed and novel in structure. The entire structure can be bent arbitrarily to meet the production of various shapes such as flat / arc-round / S-shaped false beam tops, step tops, and curtain boxes, with wide applicability. Moreover, the construction is simple and convenient, the base layer is firm and does not deform, saving labor and materials, and being firm and fireproof. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic structural diagram of the present invention.

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the installation of the P-shaped horizontal fixing keel and the D-shaped hook adjusting keel in the present invention.

[0024] In the figure: 1-P-shaped horizontal fixing keel, 2-gypsum board, 3-bending-edge keel, 4-rivet, 5-D-shaped hook adjusting keel, 6-fixing hole, 7-combined hook, 8-hook groove, 9-gear slot. DETAILED DESCRIPTION OF THE INVENTION

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] Please refer to Figure 1 and Figure 2 In the embodiments of the present invention, a hook-type horizontal adjustment combined structure for the base layer of a light steel false beam step top includes a P-shaped horizontal fixing keel 1 and a D-shaped hook adjustment keel 5. The P-shaped horizontal fixing keel 1 is hung and inserted into the hook groove 8 at the bottom end of the D-shaped hook adjustment keel 5 through the combined hook 7 at the top end. The hook groove 8 is 2.5 mm. The P-shaped horizontal fixing keel 1 is fixed at the adjustment part of the D-shaped hook adjustment keel 5 by rivets 4. A bending-edge keel 3 is installed at the bottom end of the P-shaped horizontal fixing keel 1. A gypsum board 2 is installed on the outer side of the middle part of the P-shaped horizontal fixing keel 1. Gear slots 9 are respectively provided on the non-vertical surfaces of the P-shaped horizontal fixing keel 1 and the D-shaped hook adjustment keel 5. The size of the gear slots 9 is 30 mm wide and 3 mm. A plurality of fixing holes 6 are provided at the upper end of the D-shaped hook adjustment keel 5. The diameter of the fixing holes 6 is 6 mm. Wall plugs are installed inside the fixing holes 6, and the size of the wall plugs is 60×6 mm.

[0027] A manufacturing process for a hook-type horizontal adjustment combined structure for the base layer of a light steel false beam step top includes the following steps:

[0028] 1) Horizontally snap lines and position the styling by lofting;

[0029] 2) Drill the fixing holes 6 on the D-shaped hook adjustment keel 5;

[0030] 3) Install, position and fix the D-shaped hook adjustment keel 5;

[0031] 4) Hook the P-shaped horizontal fixing keel 1 into the hook groove 8 of the D-shaped hook adjustment keel 5;

[0032] 5) Horizontally adjust the P-shaped horizontal fixing keel 1;

[0033] 6) Fix the P-shaped horizontal fixing keel 1 at the adjustment part of the D-shaped hook adjustment keel 5 with rivets 4;

[0034] 7) Install the bending-edge keel 3 and simultaneously cover the surface with the gypsum board 2.

[0035] The working principle of the present invention is as follows: Structural type: Type <One>, flat type (without gear slots), Type <Two>, arc-round / S type (with gear slot 9), D-shaped hook adjustable keel 5, fixed with 60×6mm Mego nails for practical use, and P-shaped horizontal fixed keel 1, a combination fixed with rivets 4; Structural treatment: ① At the right angle of the D-shaped hook adjustable keel 5, it is used for positioning and fixing with the building structure. A 2.5mm hook slot 8 is reserved at the hook, and it is hung and inserted with the combined hook 7 of the P-shaped horizontal fixed keel 1. ② The P-shaped horizontal fixed keel 1 is hooked on the hook slot 8 of the D-shaped hook adjustable keel 5, setting the error adjustment for the non-level building structure. ③ Arc-round type: The D-shaped hook adjustable keel 5 and the P-shaped horizontal fixed keel 1, except for the vertical surfaces of the (two) keels, are made into gear slots 9 with a width of 30mm and a size of 3mm on other supporting surfaces, for making arc-round / S-shaped bends of various shapes; Process positioning: ① Elastic line positioning, ② Limited ruler drilling, ③ Keel installation and fixation; Process advantages: It can be bent arbitrarily, meeting the production of various flat / arc-round / S-shaped false beam tops, stepped tops, curtain boxes and other shapes, with simple and convenient construction and a firm base without deformation.

[0036] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0037] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A light steel false beam step top base hook-type horizontal adjustment combined structure, characterized in that, It includes a P-shaped horizontal fixed keel (1) and a D-shaped hook-adjustable keel (5). The P-shaped horizontal fixed keel (1) is hung and connected with a hook groove (8) at the bottom end of the D-shaped hook-adjustable keel (5) through a combined hook (7) at the top end; The P-shaped horizontal fixed keel (1) is fixed at the adjustment part of the D-shaped hook-adjustable keel (5) by rivets (4); A bending-edge following keel (3) is installed at the bottom end of the P-shaped horizontal fixed keel (1); Gypsum boards (2) are installed on the outer sides of the middle parts of the P-shaped horizontal fixed keels (1); Gear slots (9) are respectively arranged on the non-vertical surfaces of the P-shaped horizontal fixed keel (1) and the D-shaped hook-adjustable keel (5); A plurality of fixing holes (6) are arranged at the upper end of the D-shaped hook-adjustable keel (5), and wall plugs are installed inside the fixing holes (6).

2. The manufacturing process of a light steel false beam step top base hook-type horizontal adjustment combined structure as described in claim 1, characterized in that, It includes the following steps: 1), Horizontally snap lines and lay out the shape for positioning; 2), Drill holes in the fixing holes (6) on the D-shaped hook-adjustable keel (5); 3), Install and position-fix the D-shaped hook-adjustable keel (5); 4), Hook the P-shaped horizontal fixed keel (1) into the hook groove (8) of the D-shaped hook-adjustable keel (5); 5), Horizontally adjust the P-shaped horizontal fixed keel (1); 6), Fix the P-shaped horizontal fixed keel (1) at the adjustment part of the D-shaped hook-adjustable keel (5) by rivets (4); 7), Install the bending-edge following keel (3) and simultaneously cover the surface with the gypsum board (2).

Citation Information

Patent Citations

  • Integrated top wall partitioning structure capable of freely partitioning indoor space

    CN108130974A

  • Mounting structure of ceiling

    CN207314636U

  • Backdrop suspended ceiling system

    CN209066706U

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    CN211447432U