A contour-adaptive tool holder assembly

By designing a contour adaptive tool holder assembly, using the combined structure of the contour piece, support seat and baffle, the adaptive positioning of the milling cutter and the automatic adjustment of the cutting amount is achieved, which solves the problem of waste of materials and unsightly splicing caused by fixing the positioning reference when cutting the existing mosaic bamboo sheets, and improves the processing efficiency and material utilization of the mosaic bamboo sheets.

CN110788945BActive Publication Date: 2025-05-06JIANGXI TUOZHU MASCH TECH CO LTD
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Patent Information

Application Number
CN201911057077.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-10-23
Publication Date
2025-05-06
Estimated Expiration
2039-10-23

AI Technical Summary

Technical Problem

When processing bamboo slices, the existing bamboo processing equipment is fixed, resulting in insufficient or excessive cutting volume, resulting in "green" on the green surface of the bamboo, "yin and yang surface" or waste of materials, affecting the aesthetics of the splicing and material utilization of bamboo integrated materials.

Method used

A contour adaptive tool holder assembly is designed, including a frame, a pressing mechanism, a support mechanism and a milling cutter. Through the combined structure of the contour piece, a support seat and a baffle, the adaptive positioning of the milling cutter and the automatic adjustment of the cutting amount are realized, and the bamboo sheets of different sizes, diameters and special-shaped circles are adapted.

Benefits of technology

It realizes that the bamboo sheets of different sizes, diameters and special-shaped circles can adapt to their appearance changes and perform different amounts of cutting processing, meet the requirements of bamboo integrated materials, improve material utilization and processing efficiency, and have a simple structure, which facilitates the upgrading of the original equipment.

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Abstract

A contour-adaptive tool holder assembly comprises a frame, in which a clamping mechanism, a supporting mechanism and a milling cutter are arranged, the clamping mechanism is located above the supporting mechanism, and the milling cutter is rotatably connected to the frame; the supporting mechanism is a hollow structure, the milling cutter is located in the hollow structure of the supporting mechanism, and the milling cutter faces the clamping mechanism; upwardly extending protrusions are formed on the supporting mechanism, the protrusions are located on both sides of the milling cutter, and the highest points of the protrusions are in the same straight line with the center of the milling cutter; the clamping mechanism comprises a pressing plate adapted to the supporting mechanism, and the pressing plate is rotatably connected to the frame; compared with the prior art, the contour-adaptive tool holder assembly can realize unequal cutting processing according to the changes in the appearance of bamboo pieces of different diameters and special-shaped circles, thereby meeting the requirements of bamboo integrated materials, and the structure of the contour-adaptive tool holder assembly is simple, generous and beautiful, and also has the advantages of small changes, convenient upgrading of original equipment, and high economic benefits.
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Description

Technical Field

[0001] The invention belongs to the technical field of bamboo chip processing, and in particular relates to a contour-adaptive tool holder assembly. Background Art

[0002] At present, with the continuous improvement of people's living standards, the demand for wooden furniture, wooden floors and other decorations in their lives is getting higher and higher, and the demand is also increasing, resulting in a global shortage of wood, a large number of forests being cut down, and the earth's environment on which human beings depend for survival is becoming increasingly severe.

[0003] As a species with a short growth cycle, moso bamboo has the characteristics of hardness similar to wood and excellent toughness, so it is gradually being valued by people. By processing moso bamboo into bamboo composite materials, it can not only be used to make bamboo furniture, bamboo floors, bamboo chopping boards and other daily necessities, but also can indirectly reduce the felling of wood and improve the earth's ecological environment. It can be said to kill two birds with one stone.

[0004] like Fig.10 As shown, however, the existing bamboo processing equipment uses the most convex point of the outer diameter as the positioning reference when processing bamboo pieces. When the milling cutter mills the green surface of the bamboo, the positioning reference surface of the milling cutter center and the tool holder body is often a fixed value, such as Fig.11 As shown in FIG. 1 , when cutting the green surface of a small-diameter bamboo piece, the green surface of the bamboo will be left with "green" due to too little cutting; Fig.12 As shown, when cutting the green surface of a large-diameter bamboo piece, the available thickness of the bamboo will be thinned due to excessive cutting, resulting in a waste of material; Fig.13 As shown, when cutting the green side of a bamboo with a special circular diameter, the bamboo piece will present a "yin-yang side" due to insufficient cutting amount.

[0005] The above three processing conditions will cause the splicing of bamboo composite materials to be unsightly or even produce waste products. Summary of the invention

[0006] The present invention aims to overcome the defects in the prior art and provide a contour-adaptive tool holder assembly which has a simple structure, is convenient for upgrading the original equipment and has high economic benefits.

[0007] In order to achieve the above purpose, the technical solution adopted by the present invention is: a contour-adaptive tool holder assembly, including a frame, a clamping mechanism, a supporting mechanism and a milling cutter are arranged in the frame, the clamping mechanism is located above the supporting mechanism, and the milling cutter is rotatably connected to the frame; the supporting mechanism is a hollow structure, the milling cutter is located in the hollow structure of the supporting mechanism, and the milling cutter faces the clamping mechanism; an upwardly extending protrusion is formed on the supporting mechanism, the protrusion is located on both sides of the milling cutter, and the highest point of the protrusion is in the same straight line with the center of the milling cutter; the clamping mechanism includes a pressing plate adapted to the supporting mechanism, and the pressing plate is rotatably connected to the frame.

[0008] As a preferred solution of the present invention, the supporting mechanism includes a contour piece, a supporting seat and two oppositely arranged baffles, the supporting seat is located between the oppositely arranged baffles, and the supporting seat is located at both ends of the baffles, a hollow structure adapted to the milling cutter is formed between the supporting seats, the contour piece is located between the supporting seat and the baffle, and the inner walls of the oppositely arranged baffles are both against the contour piece, and the protrusion is located on the contour piece.

[0009] As a preferred solution of the present invention, the horizontal height of the highest point of the protrusion is higher than the horizontal height of the support seat, and the protrusion can be a semicircular arc structure, a triangular structure, or a trapezoidal structure.

[0010] As a preferred solution of the present invention, bolts and nuts are arranged between the baffle, the support seat and the contour piece. The bolts pass through the baffle, the support seat and the contour piece and are connected to the nuts. The two ends of the baffle arranged opposite to each other form an outer eight structure.

[0011] As a preferred solution of the present invention, a bracket connected to the frame is provided below the support seat, a threaded hole connected to the bracket is formed at the bottom of the support seat, and the support seat and the bracket are connected by fastening bolts.

[0012] As a preferred solution of the present invention, the clamping mechanism includes a fixing plate and a screw rod, the fixing plate is fixedly connected to the frame, the screw rod extends downward through the fixing plate, and the bottom of the screw rod is connected to the pressing plate.

[0013] As a preferred solution of the present invention, a forked structure is formed at the bottom of the screw rod, the forked structure is sleeved on the pressing plate, and the forked structure and the pressing plate are fixedly connected by fixing bolts.

[0014] As a preferred solution of the present invention, a spring is sleeved on the screw rod, the top of the spring is against the fixed plate, the bottom of the spring is against the forked structure, and a double nut structure is sleeved on the screw rod, which is against the upper surface of the fixed plate.

[0015] As a preferred solution of the present invention, a rotating shaft is provided between the pressing plate and the frame, the rotating shaft is located at one end of the pressing plate, and the rotating shaft rotates synchronously with the pressing plate.

[0016] As a preferred solution of the present invention, a transmission shaft is provided between the milling cutter and the frame, the milling cutter and the transmission shaft rotate synchronously, and the transmission shaft is lifted and lowered on the frame.

[0017] The beneficial effect of the present invention is that, compared with the prior art, it can realize unequal cutting processing according to the changes in the appearance of bamboo pieces of different diameters and special-shaped circles, thereby meeting the requirements of bamboo integrated materials. The contoured adaptive tool holder assembly has a simple structure, is elegant and beautiful, and has the advantages of small changes, convenient upgrading of original equipment, and high economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the coordination between the clamping mechanism and the supporting mechanism;

[0020] Figure 3 yes Figure 2 Section view at AA;

[0021] Figure 4 It is a structural diagram of the supporting mechanism;

[0022] Figure 5 is a top view of the support mechanism;

[0023] Figure 6 It is a schematic diagram of the structure of bamboo pieces;

[0024] Figure 7 Schematic diagram of the process of processing small-diameter bamboo pieces according to the present invention;

[0025] Figure 8 Schematic diagram of the process of processing large-diameter bamboo pieces according to the present invention;

[0026] Fig. 9 It is a schematic diagram of the process of processing special-shaped round bamboo pieces according to the present invention;

[0027] Fig.10 It is a structural schematic diagram of the prior art;

[0028] Fig.11 It is a schematic diagram of the process of processing small-diameter bamboo pieces by prior art;

[0029] Fig.12 It is a schematic diagram of the process of processing large-diameter bamboo pieces by prior art;

[0030] Fig.13 It is a schematic diagram of the process of processing special-shaped round bamboo pieces by prior art;

[0031] The reference numerals in the figure are: frame 1, supporting mechanism 2, clamping mechanism 3, baffle 4, nut 5, bolt 6, contour piece 7, protrusion 7-1, supporting seat 8, fixing plate 9, spring 10, screw 11, forked structure 11-1, fixing bolt 12, pressing plate 13, rotating shaft 14, bamboo piece 15, inner concave surface of bamboo piece 15-1, fastening bolt 16, bracket 17, milling cutter 18, transmission shaft 18-1, double nut structure 19, small diameter bamboo piece 20, cutting amount 21, large diameter bamboo piece 22, special-shaped circular bamboo piece 23, the most convex point of the outer diameter of bamboo piece 24, and reference points on both sides of the outer circle of bamboo piece 25. DETAILED DESCRIPTION

[0032] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0033] like Figure 1-9 As shown, a contour-adaptive tool holder assembly comprises a frame 1, in which a clamping mechanism 3, a supporting mechanism 2 and a milling cutter 18 are arranged, the clamping mechanism 3 is located above the supporting mechanism 2, and the milling cutter 18 is rotatably connected to the frame 1; the supporting mechanism 2 is a hollow structure, the milling cutter 18 is located in the hollow structure of the supporting mechanism 2, and the milling cutter 18 faces the clamping mechanism 3, and there is no interference between the milling cutter 18 and the supporting mechanism 2; an upwardly extending protrusion 7-1 is formed on the supporting mechanism 2, the protrusion 7-1 is located on both sides of the milling cutter 18, and the highest point of the protrusion 7-1 is in the same straight line with the center of the milling cutter 18; the clamping mechanism 3 comprises a pressing plate 13 adapted to the supporting mechanism 2, and the pressing plate 13 is rotatably connected to the frame 1.

[0034] The supporting mechanism 2 includes a contour piece 7, a supporting seat 8 and two oppositely arranged baffles 4. The supporting seat 8 is located between the oppositely arranged baffles 4, and the supporting seat 8 is located at both ends of the baffles 4. A hollow structure compatible with the milling cutter 18 is formed between the supporting seats 8. The contour piece 7 is located between the supporting seat 8 and the baffle 4, and the inner walls of the oppositely arranged baffles 4 are both against the contour piece 7, and the protrusion 7-1 is located on the contour piece 7.

[0035] The height of the protrusion 7-1 on the supporting mechanism 2 can be adjusted according to actual needs. The height of the protrusion 7-1 can be adjusted by adjusting the position of the contour piece 7 or the height of the protrusion 7-1. The highest point of the milling cutter 18 and the highest point of the protrusion 7-1 can be adjusted up and down.

[0036] The supporting mechanism 2 comprises two profiling sheets 7, two supporting seats 8 and two baffles 4. The two supporting seats 8 are located on the same straight line, the two profiling sheets 7 are located on the outside of the two supporting seats 8, and the two profiling sheets 7 are arranged opposite to each other. The two baffles 4 are located on the outside of the two profiling sheets 7, and the two baffles 4 are arranged opposite to each other. The supporting seat 8 and the profiling sheet 7 are both located between the two oppositely arranged baffles 4, one side of the profiling sheet 7 is abutted against the baffle 4, and the other side of the profiling sheet 7 is abutted against the supporting seat 8. Both sides of the supporting seat 8 are clamped by the two oppositely arranged profiling sheets 7 at the same time, and the positions of the two profiling sheets 7, the two supporting seats 8 and the two baffles 4 are all corresponding to each other.

[0037] The horizontal height of the highest point of the protrusion 7-1 is higher than the horizontal height of the support seat 8. The protrusion 7-1 can be a semicircular arc structure, a triangular structure or a trapezoidal structure. The structure of the protrusion 7-1 is set according to actual needs. The protrusion 7-1 is located in the middle of the contour sheet 7, and the protrusion 7-1 is a sheet structure. The protrusion 7-1 is located on the upper surface of the contour sheet 7 and extends upward. The protrusion 7-1 and the contour sheet 7 are integrally formed.

[0038] Bolts 6 and nuts 5 are provided between the baffle 4, the support seat 8 and the profiling piece 7. The bolts 6 pass through the baffle 4, the support seat 8 and the profiling piece 7 and are connected to the nuts 5. The two ends of the baffle 4 arranged opposite to each other form an outer eight structure. The baffle 4 plays a certain guiding role, and the top heights of the two baffles 4 are the same, which is convenient for the transmission of the bamboo pieces 15. Under the action of the bolts 6 and the nuts 5, the baffle 4, the support seat 8 and the profiling piece 7 are tightly fitted.

[0039] The bamboo pieces 15 are located between the corresponding baffles 4, with the outer circumference facing the milling cutter 18, the inner concave surface 15-1 of the bamboo piece facing upward, and the reference points 25 on both sides of the outer circumference of the bamboo piece leaning against the highest point of the protrusion 7-1.

[0040] A bracket 17 connected to the frame 1 is provided below the support seat 8, a threaded hole connected to the bracket 17 is formed at the bottom of the support seat 8, the support seat 8 and the bracket 17 are connected by fastening bolts 16, and the bracket 17 and the frame 1 are fixedly connected by bolts.

[0041] The clamping mechanism 3 includes a fixing plate 9 and a screw 11. The fixing plate 9 is fixedly connected to the frame 1. The fixing plate 9 is fixedly connected to the frame 1 by bolts. The screw 11 extends downward through the fixing plate 9. The bottom of the screw 11 is connected to the pressing plate 13. A forked structure 11-1 is formed at the bottom of the screw 11. The forked structure 11-1 is sleeved on the pressing plate 13, and the forked structure 11-1 and the pressing plate 13 are fixedly connected by fixing bolts 12.

[0042] The screw rod 11 passes through the fixed plate 9, and the screw rod 11 is threadedly connected to the fixed plate 9. The position of the pressure plate 13 is adjusted according to the height position of the screw rod 11. The forked structure 11-1 is simultaneously abutted against both sides and the top of the pressure plate 13, so that the forked structure 11-1 and the pressure plate 13 have better stability. At the same time, the forked structure 11-1 is abutted against the top of the pressure plate 13 to prevent relative rotation between the pressure plate 13 and the forked structure 11-1.

[0043] A spring 10 is sleeved on the screw rod 11, the top of the spring 10 is against the fixed plate 9, and the bottom of the spring 10 is against the forked structure 11-1. A double nut structure 19 is sleeved on the screw rod 11, and the double nut structure 19 is against the upper surface of the fixed plate 9. The double nut structure 19 is used to fix the connection between the fixed plate 9 and the screw rod 11. The spring 10 is used to reduce the vibration caused by the impact on the forked structure 11-1, so that the fixed plate 9 has better stability.

[0044] A rotating shaft 14 is provided between the pressing plate 13 and the frame 1 . The rotating shaft 14 is located at one end of the pressing plate 13 . The rotating shaft 14 rotates synchronously with the pressing plate 13 . The rotating shaft 14 and the pressing plate 13 are fixedly connected via a key and a keyway.

[0045] A transmission shaft 18-1 is provided between the milling cutter 18 and the frame 1. The milling cutter 18 and the transmission shaft 18-1 rotate synchronously. The milling cutter 18 and the transmission shaft 18-1 are fixedly connected by a key and a keyway. The transmission shaft is lifted and arranged on the frame 1. The position of the milling cutter 18 can be adjusted by lifting and lowering the transmission shaft 18-1.

[0046] A pressing plate 13 is pressed against the concave surface 15-1 of the bamboo piece at the upper position corresponding to the milling cutter 18. The pressing plate 13 can rotate around the rotating shaft 14. The position of the pressing plate 13 is adjusted by rotating the rotating shaft 14. After the pressing plate 13 is adjusted to a suitable position, the screw 11 is locked by a double nut structure 19. A screw 11 is connected with a fixing bolt 12 above the pressure point where the pressing plate 13 presses against the concave surface 15-1 of the bamboo piece. A spring 10 is provided on the external thread of the screw 11. One end of the spring 10 is pressed under the fixing plate 9. The external thread portion of the screw 11 passes through the frame fixing plate 9 and is fastened with a double nut structure 19.

[0047] During actual use, when the bamboo piece 15 enters from the direction of rotation facing the milling cutter 18, the baffle plate 4 on the supporting mechanism 2 limits the bamboo piece 15 to the left and right, and the reference points 25 on both sides of the outer circle of the bamboo piece rest on the highest point of the protrusion 7-1 of the contour piece 7. At the same time, the position of the pressing plate 13 is adjusted to a suitable position through the rotating shaft 14, so that the pressing plate 13 presses the concave surface 15-1 of the bamboo piece.

[0048] Under the dual action of the pressing plate 13 and the milling cutter 18 below, the milling cutter 18 cuts the outer cylindrical surface of the bamboo piece 15. Since the reference points 25 on both sides of the outer circle of the bamboo piece are used for reference positioning, the bamboo pieces 15 of different diameters present different cutting values ​​under the support of the highest point of the protrusion 7-1 of the profiling piece 7, that is, the small-diameter bamboo piece 20 will achieve a large-point cutting amount 21; the large-diameter bamboo piece 22 will achieve a small-point cutting amount; and the special-shaped round bamboo piece 23 will automatically correct and smooth, and achieve a suitable cutting amount. The cutting values ​​of the above three situations will change adaptively at any time with the large and small diameters and special-shaped circles of the bamboo piece 15, making the material utilization and processing of the bamboo piece 15 more scientific and reasonable.

[0049] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

[0050] Although this article uses more of the figure markings: frame 1, supporting mechanism 2, clamping mechanism 3, baffle 4, nut 5, bolt 6, contour piece 7, protrusion 7-1, support seat 8, fixing plate 9, spring 10, screw 11, forked structure 11-1, fixing bolt 12, pressing plate 13, rotating shaft 14, bamboo piece 15, inner concave surface of bamboo piece 15-1, fastening bolt 16, bracket 17, milling cutter 18, transmission shaft 18-1, double nut structure 19, small diameter bamboo piece 20, cutting amount 21, large diameter bamboo piece 22, special-shaped round bamboo piece 23, most convex point of outer diameter of bamboo piece 24, reference points on both sides of outer circle of bamboo piece 25 and other terms, the possibility of using other terms is not excluded; these terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional restrictions is contrary to the spirit of the present invention.

Claims

1. A contour-adaptive tool holder assembly, characterized in that: The invention comprises a frame (1), wherein a clamping mechanism (3), a supporting mechanism (2) and a milling cutter (18) are arranged in the frame (1), wherein the clamping mechanism (3) is located above the supporting mechanism (2), and the milling cutter (18) is rotatably connected to the frame (1); the supporting mechanism (2) is a hollow structure, the milling cutter (18) is located in the hollow structure of the supporting mechanism (2), and the milling cutter (18) faces the clamping mechanism (3); an upwardly extending protrusion (7-1) is formed on the supporting mechanism (2), the protrusion (7-1) is located on both sides of the milling cutter (18), and the highest point of the protrusion (7-1) is in the same straight line with the center of the milling cutter (18); the clamping mechanism (3) comprises a pressing plate (13) adapted to the supporting mechanism (2), and the pressing plate (13) is rotatably connected to the frame (1); The support mechanism (2) comprises a profiling sheet (7), a support seat (8) and two baffles (4) arranged oppositely, the support seat (8) being located between the baffles (4) arranged oppositely, and the support seat (8) being located at both ends of the baffles (4), a hollow structure adapted to the milling cutter (18) being formed between the support seats (8), the profiling sheet (7) being located between the support seat (8) and the baffles (4), and the inner walls of the baffles (4) arranged oppositely being in contact with the profiling sheet (7), and the protrusion (7-1) being located on the profiling sheet (7); The highest point of the protrusion (7-1) has a higher level than the support seat (8), and the protrusion (7-1) may be a semicircular arc structure, a triangular structure, or a trapezoidal structure; Bolts (6) and nuts (5) are provided between the baffle plate (4), the support seat (8) and the contour plate (7); the bolts (6) pass through the baffle plate (4), the support seat (8) and the contour plate (7) and are connected to the nuts (5); and the two ends of the baffle plate (4) arranged opposite to each other form an outer eight structure.

2. A contour-adaptive tool holder assembly according to claim 1, characterized in that: A bracket (17) connected to the frame (1) is provided below the support seat (8), a threaded hole connected to the bracket (17) is formed at the bottom of the support seat (8), and the support seat (8) and the bracket (17) are connected via a fastening bolt (16).

3. The self-adaptive tool holder assembly according to claim 1, characterized in that: The clamping mechanism (3) comprises a fixing plate (9) and a screw rod (11); the fixing plate (9) is fixedly connected to the frame (1); the screw rod (11) passes through the fixing plate (9) and extends downward; and the bottom of the screw rod (11) is connected to the pressing plate (13).

4. The contour-adaptive tool holder assembly according to claim 3, characterized in that: A forked structure (11-1) is formed at the bottom of the screw rod (11), the forked structure (11-1) is sleeved on the pressing plate (13), and the forked structure (11-1) and the pressing plate (13) are fixedly connected via fixing bolts (12).

5. The contour-adaptive tool holder assembly according to claim 4, characterized in that: The screw rod (11) is sleeved with a spring (10), the top of the spring (10) abuts against the fixed plate (9), the bottom of the spring (10) abuts against the bifurcated structure (11-1), and the screw rod (11) is sleeved with a double nut structure (19), which abuts against the upper surface of the fixed plate (9).

6. The contour-adaptive tool holder assembly according to claim 1, characterized in that: A rotating shaft (14) is provided between the pressing plate (13) and the frame (1); the rotating shaft (14) is located at one end of the pressing plate (13), and the rotating shaft (14) rotates synchronously with the pressing plate (13).

7. The contour-adaptive tool holder assembly according to claim 1, characterized in that: A transmission shaft (18-1) is provided between the milling cutter (18) and the frame (1); the milling cutter (18) and the transmission shaft (18-1) rotate synchronously; and the transmission shaft is arranged on the frame (1) in a lifting manner.

Citation Information

Patent Citations

  • Bamboo strip profiling and slicing device

    CN109262772A

  • Fine planing machining device for arc bamboo sheet

    CN201483587U

  • Profiling self-adaptive knife rest assembly

    CN211640303U