A high-level discharge carbonization furnace

By setting up an arc hopper and a rotating motor in the carbonization furnace discharge system, the process of carbonization material being poured from low-level discharge to high-level discharge is realized, and the increase in ash points and equipment waste during the transportation of carbonization material in the prior art is solved. The problem of transportation efficiency has been improved.

CN110804447BActive Publication Date: 2025-02-14SHIZUISHAN HONGDI ENVIRONMENTAL PROTECTION TECH CO
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Patent Information

Application Number
CN201911306994.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-18
Publication Date
2025-02-14
Estimated Expiration
2039-12-18

AI Technical Summary

Technical Problem

After the carbonization material of the existing carbonization furnace is discharged from the bottom, additional lifting and transportation equipment are required to feed high-level materials, resulting in an increase in ash lifting points and waste of transportation equipment.

Method used

A high-level discharge carbonization furnace is designed. By setting up an arc hopper and a rotating electric machine in the discharge system of the carbonization furnace, the carbonization material enters the arc hopper from the lower part of the furnace mouth through the discharge pipe and the folding plate, and the arc hopper rotates. Pour out the carbonized material at the high point of the furnace mouth and directly enter the slag cooling machine.

Benefits of technology

It reduces the ash raised points of carbonized materials during transportation, saves additional transportation and improves equipment, and improves the transportation efficiency of carbonized materials.

✦ Generated by Eureka AI based on patent content.

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    Figure CN110804447B_ABST
Patent Text Reader

Abstract

The present invention discloses a high-position discharging carbonization furnace, comprising a furnace body of the carbonization furnace, a feeding port arranged at one end of the furnace body, a combustion smoke inlet arranged at the bottom of the furnace body, a combustion smoke outlet arranged at the top of the furnace body, a heating chamber surrounding the furnace body of the carbonization furnace, refractory bricks arranged on the inner wall of the furnace body, a carbonization cavity formed by the refractory bricks, a supporting wheel device installed on the furnace body of the carbonization furnace to drive the furnace body to rotate, a motor driving the supporting wheel device to rotate, and a discharging system installed at the tail of the carbonization furnace, wherein the discharging system comprises a furnace mouth, a discharging pipe arranged at the edge of one end of the furnace mouth, a folding plate arranged in the furnace mouth, and an arc-shaped hopper connected to the furnace mouth for holding carbonized materials. Compared with the prior art, the high-position discharging energy-saving carbonization furnace of the present invention has a discharging port at a high position, which saves the need for the prior art carbonization furnace to additionally add a carbonization furnace hoist and operating equipment for pulling the carbonized materials out of the discharging port.
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Description

Technical Field

[0001] The invention relates to an energy-saving carbonization furnace, in particular to an energy-saving carbonization furnace with high-position discharge. Background Art

[0002] The discharge ports of the existing disclosed patents, rotary carbonization furnace (publication number: CN109337696A) and a rotary carbonization furnace (publication number: CN105038821B) are all bottom discharge ports. The principle of the bottom discharge of carbonized material is that the carbonized material is transported to the discharge port at the tail of the carbonization furnace under the action of the rotation of the carbonization furnace body and gravity. During the rotation of the furnace body, the carbonized material flows from the bottom of the furnace port to the discharge port under the action of gravity and the folding plate, and the carbonized material comes out from the bottom discharge port.

[0003] In the activated carbon production process, the carbonized material needs to be transported to the slag cooler after coming out of the carbonization furnace. Therefore, after the carbonized material comes out of the discharge pipe, the carbonized material is added to the slag cooler by a hoist. In addition, the carbonized material enters the storage pool after being discharged from the lower port, and is easily broken under the action of gravity, and cannot be activated in subsequent processes.

[0004] In the process of transporting the lower discharge port to the upper high-position slag cooler in the prior art, the dust raising point of the carbonized material is increased, and additional carbonized material lifting and transportation equipment is required. Summary of the invention

[0005] The high-position discharge carbonization furnace of the present invention overcomes the dust raising point in the prior art during the lifting and transportation of carbonized materials, saves transportation and lifting equipment for carbonized materials, and improves the transportation efficiency of carbonized materials.

[0006] The technical effects of the present invention are achieved through the following technical solutions.

[0007] A high-level discharge carbonization furnace comprises a furnace body of the carbonization furnace, a feed port at one end of the furnace body, a heating chamber surrounding the furnace body of carbonized material, a combustion smoke inlet at the bottom of the heating chamber, a combustion smoke outlet at the top of the heating chamber, refractory bricks on the inner wall of the furnace body, a carbonization cavity formed by the refractory bricks of the carbonization furnace, a supporting wheel device of the furnace body of the carbonization furnace, a motor for driving the supporting wheel device to rotate, and a discharge system installed at the tail of the carbonization furnace, the discharge system comprising a furnace mouth, a discharge pipe at the bottom of the furnace mouth, a folding plate in the furnace mouth, an arc hopper arranged outside the furnace mouth and connected to the discharge pipe for holding carbonized material, and a rotating motor for driving the arc hopper to rotate from the bottom to the top. The high-position discharging carbonization furnace of the present invention has a folding plate inside the discharging furnace port, and the carbonized material is folded into the arc hopper through the discharging pipe. The arc hopper rotates to the high position of the furnace port to pour out the carbonized material. After the carbonized material is poured out, the arc hopper rotates again to the bottom of the furnace port for cyclic rotation. The arc hopper rotates to the lower end, and the carbonized material enters the arc hopper. The arc hopper rotates again to the high position of the furnace port to pour out the carbonized material.

[0008] Further, the heating chamber is a gas heating chamber or a solid heating chamber.

[0009] Furthermore, the heating chamber is an integrated heating chamber or a segmented heating chamber.

[0010] Furthermore, the refractory bricks are high-alumina refractory bricks or clay refractory bricks.

[0011] Furthermore, the number of the folding plates is four, and the folding plates are evenly distributed on the circumference of the furnace mouth.

[0012] Furthermore, the hopper is a stainless steel hopper. The temperature of the carbonized material is above 650°C, and a hopper made of ordinary materials will deform and leak, so it must be made of stainless steel.

[0013] Furthermore, the rotation direction of the furnace body is counterclockwise.

[0014] The high-discharge energy-saving carbonization furnace of the present invention has an arc-shaped hopper installed at the discharge pipe of the carbonized material, which lifts the carbonized material from the lower part of the furnace mouth to the higher part of the furnace mouth and then pours the carbonized material out. The high-discharge energy-saving carbonization furnace of the present invention can directly pour the carbonized material from the arc-shaped hopper into the slag cooler.

[0015] Compared with the prior art, the high-position discharging carbonization furnace of the present invention reduces the operation procedure of the high-position feeding from the low position to the next process after the carbonized material is discharged from the furnace, reduces the dust raising probability of the carbonized material, and avoids the technical defect that the carbonized material is broken when it is discharged from the lower part and enters the storage tank. The prior art requires the carbonized material to be horizontally drawn out from the discharge port at the bottom of the furnace body, and then a hoist is installed to lift the carbonized material to a high position. Compared with the prior art, the high-position discharging carbonization furnace of the present invention saves the need to add an additional carbonization furnace hoist and an operating equipment to pull the carbonized material out of the discharge port outside the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 : A schematic diagram of a high-level discharge carbonization furnace,

[0017] Figure 2 : Schematic diagram of the arc hopper rotating under the discharge system,

[0018] Figure 3 : Schematic diagram of the arc hopper rotating at the high discharge position of the discharge system,

[0019] Figure 4 : Figure 3 The left view of the middle arc hopper rotating at the high discharge position of the discharge system.

[0020] Figure 5 : Schematic diagram of the discharge structure of the prior art carbonization furnace,

[0021] Figure 6 : Figure 5 The left view of the discharge structure of the prior art carbonization furnace,

[0022] In the figure: furnace body 1, feed inlet 2, combustion flue gas inlet 3, combustion flue gas outlet 4, heating chamber 5, refractory bricks 6, carbonization chamber 7, supporting wheel device 8, motor 9, discharge system 10, furnace mouth 10-1, discharge pipe 10-2, folding plate 10-3, arc hopper 10-4, discharge port 10-5. DETAILED DESCRIPTION

[0023] Example:

[0024] A high-level discharge carbonization furnace comprises a furnace body 1 of the carbonization furnace, a feed port 2 at one end of the furnace body, a heating chamber 5 surrounding the furnace body of the carbonization furnace, a combustion flue gas inlet 3 arranged at the bottom of the heating chamber 5, a combustion flue gas outlet 4 arranged at the top of the heating chamber 5, the interior of the furnace body is paved with refractory bricks 6, a carbonization cavity 7 formed by the refractory bricks 6 of the carbonization furnace, a supporting wheel device 8 of the carbonization furnace body, a motor 9 for driving the supporting wheel device to rotate, and a discharge system 10 installed at the tail of the carbonization furnace, wherein the discharge system 10 comprises a furnace mouth 10-1, a discharge pipe 10-2 at the bottom of the furnace mouth 10-1, a folding plate 10-3 in the furnace mouth, an arc hopper 10-4 connected to the furnace mouth for holding carbonized material, and a motor for driving the arc hopper 10-4 to rotate from the bottom to the top. The heating chamber 5 is an integrated gas heating chamber, the refractory bricks 6 are high-alumina refractory bricks, the number of the folding plates 10-3 is four, and the folding plates 10-3 are evenly distributed on the circumference of the furnace mouth 10-1. The arc hopper 10-4 is a stainless steel hopper, and the rotation direction of the furnace body 1 is counterclockwise.

[0025] After the carbonized material is carbonized in the furnace body 1, the spiral rotates to the furnace mouth 10-1, and the furnace body 1 rotates counterclockwise. When the discharge pipe 10-2 rotates to the lower end, the carbonized material flows out from the discharge pipe 10-2 under the action of the folding plate 10-3 and gravity, and enters the arc hopper 10-4. The arc hopper 10-4 rotates counterclockwise with the furnace body 1 to the high position of the furnace mouth 10-1, and pours the carbonized material from the discharge port 10-5 of the arc hopper 10-4. After the carbonized material is poured out, the arc hopper 10-4 continues to rotate at the lower part with the furnace body, and the carbonized material enters the arc hopper 10-4 from the discharge pipe 10-2, and the cycle works.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A high-discharging carbonization furnace, characterized in that: The invention comprises a furnace body (1) of a carbonization furnace, a feed port (2) arranged at one end of the furnace body, a heating chamber (5) surrounding the outside of the furnace body (1), a combustion flue gas inlet (3) arranged at the bottom of the heating chamber (5), a combustion flue gas outlet (4) arranged at the top of the heating chamber (5), refractory bricks (6) arranged on the inner wall of the furnace body (1), a carbonization cavity (7) formed by the refractory bricks (6), a supporting wheel device (8) arranged on the furnace body (1) to rotate the furnace body (1), a motor (9) driving the supporting wheel device (8) to rotate, and a device installed at the rear of the carbonization furnace. A discharge system (10) is provided, wherein the discharge system (10) comprises a furnace mouth (10-1), a discharge pipe (10-2) arranged at the edge of the furnace mouth (10-1), a folding plate (10-3) arranged inside the furnace mouth, an arc-shaped hopper (10-4) arranged outside the furnace mouth (10-1) and connected to the discharge pipe (10-2) for containing carbonized materials, and a discharge port (10-5) arranged on the arc-shaped hopper (10-4); the refractory bricks (6) are high-alumina refractory bricks or clay refractory bricks; the rotation direction of the furnace body (1) is counterclockwise; When the discharge pipe (10-2) rotates to the lower end, the carbonized material flows out of the discharge pipe (10-2) under the action of the folding plate (10-3) and gravity and enters the arc hopper (10-4). The arc hopper (10-4) rotates counterclockwise with the furnace body (1) to the high position of the furnace mouth (10-1), and pours the carbonized material out from the discharge port (10-5) of the arc hopper (10-4). After the carbonized material is poured out, the arc hopper (10-4) continues to rotate at the lower part with the furnace body, and the carbonized material enters the arc hopper (10-4) from the discharge pipe (10-2), and the cycle works; The arc-shaped hopper (10-4) is a stainless steel hopper.

2. The high-discharging carbonization furnace according to claim 1, characterized in that: The heating chamber (5) is an integrated heating chamber or a segmented heating chamber.

3. The high-position discharge carbonization furnace according to claim 1, characterized in that: The number of the folding plates (10-3) is four, and the folding plates (10-3) are evenly distributed on the circumference of the furnace opening (10-1).

Citation Information

Patent Citations

  • A rotary carbonization furnace

    CN105038821B

  • Rotary carbonization furnace

    CN109337696A

  • Household garbage horizontal-type rotating pyrolytic reaction kettle

    CN104130787A

  • High-position slag discharging and cooling machine

    CN202598540U

  • High-position discharging carbonization furnace

    CN211664996U