PCM automatic line soldering equipment

Abstract

The present invention belongs to the technical field of PCM welding equipment, and discloses a PCM automatic line soldering equipment, including a conveyor line assembly, used to convey a material tray carrying materials to be welded; a tray discharge line, the tray discharge line is parallel to the conveyor line assembly, and the tray discharge line is used to convey a material tray carrying welded materials; a positioning transfer assembly, the positioning transfer assembly is located between the conveyor line assembly and the tray discharge line assembly, and the positioning transfer assembly is used to fix the material tray; and a welding assembly, the welding assembly is located above the positioning transfer assembly, and the welding assembly is used to solder the materials on the positioning transfer assembly. The present invention can realize reliable positioning of the material tray by arranging the positioning transfer assembly between the conveyor line assembly and the tray discharge line, and can realize automatic welding of materials on the material tray by arranging the welding assembly above the positioning transfer assembly, thereby improving production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of PCM welding equipment, and in particular to a PCM automatic line soldering equipment. Background Art

[0002] The rapid and reliable connection and fixation of PCM is an important process in the PCM production process. The commonly used means of existing PCM connection is welding fixation, and the welding process is generally performed manually, or a welding head is set on the assembly line to directly position and weld. However, this process design method has low production efficiency and poor positioning reliability, which will cause the PCM welding accuracy to decrease.

[0003] Based on the above situation, it is necessary for us to design a new welding equipment. Summary of the invention

[0004] An object of the present invention is to provide a PCM automatic line soldering equipment, which can realize automatic welding of materials and improve welding accuracy.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] A PCM automatic line soldering equipment, comprising

[0007] Conveyor line assembly, used to convey trays containing materials to be welded;

[0008] A tray discharge line, the tray discharge line is parallel to the conveying line assembly, and the tray discharge line is used to convey trays carrying welded materials;

[0009] A positioning transfer component, the positioning transfer component is located between the conveying line component and the tray output line component, and the positioning transfer component is used to fix the tray;

[0010] A welding assembly is located above the positioning and transferring assembly and is used for soldering materials on the positioning and transferring assembly.

[0011] Specifically, by arranging the positioning transfer component between the conveying line component and the tray output line, the tray can be reliably positioned, and by arranging the welding component above the positioning transfer component, the material on the tray can be automatically welded, thereby improving production efficiency.

[0012] As a preferred technical solution, the positioning transfer assembly includes a positioning bracket, a positioning cover plate and a positioning lifting plate, the positioning cover plate is fixedly connected to the positioning bracket, the positioning lifting plate is slidingly connected to the positioning bracket in the vertical direction, the positioning cover plate is located above the positioning lifting plate, and a positioning space is formed between the positioning cover plate and the positioning lifting plate.

[0013] Preferably, the positioning cover plate is provided with a welding clearance hole for exposing the material on the material tray.

[0014] Preferably, a plurality of positioning posts are provided on the top of the positioning lifting plate, and a positioning hole is provided on the bottom of the material tray, and when the positioning lifting plate moves upward to clamp the material tray, the positioning posts are inserted into the positioning holes.

[0015] Specifically, by providing the positioning cover plate and the positioning lifting plate that can move up and down, the material tray can be clamped and fixed, thereby preventing the material tray from shifting during the welding process and affecting the welding effect.

[0016] As a preferred technical solution, the positioning bracket includes an outer bracket and an inner bracket, the inner bracket is installed inside the outer bracket, the inner bracket is slidably connected to the positioning lifting plate, a fixed cylinder is provided on the inner bracket, and the output end of the fixed cylinder is connected to the positioning lifting plate.

[0017] Preferably, the positioning cover plate is fixed on the top of the outer bracket.

[0018] As a preferred technical solution, the positioning transfer component also includes:

[0019] A transmission chain, which is installed on the inner side of the outer bracket and is used to transfer the material tray;

[0020] A transmission motor is mounted on the outer bracket, and an output end of the transmission motor is transmission-connected to the transmission chain.

[0021] Preferably, the transmission chain is located in the positioning space.

[0022] Preferably, it further comprises a transmission tension wheel, wherein the transmission tension wheel is connected to the transmission chain.

[0023] Specifically, by providing the transmission chain, the material tray can be quickly transferred so that the material tray reaches the welding position or leaves the welding position, thereby improving production efficiency.

[0024] As a preferred technical solution, the positioning transfer assembly further includes a limiting cylinder, which is arranged on the positioning bracket, and limits the position of the material tray when the limiting cylinder is inserted into the positioning space;

[0025] And / or, the positioning and transfer component further includes a material tray sensor, and the material tray sensor is disposed on the positioning bracket.

[0026] Specifically, by setting the limiting cylinder, the position of the tray can be limited to prevent the tray from moving excessively during the transfer process. By setting the tray sensor, it can be determined whether the tray has left the positioning transfer assembly, so as to control the next tray to enter the positioning transfer assembly to avoid interference.

[0027] As a preferred technical solution, more than two positioning and transfer assemblies are arranged between the conveying line assembly and the disk output line, and a corresponding welding assembly is arranged above each positioning and transfer assembly.

[0028] Specifically, by providing two or more positioning and transfer components, the overall operating efficiency of the production line can be improved.

[0029] As a preferred technical solution, the conveyor line assembly includes a feeding line and a first lifting and transferring mechanism, wherein the first lifting and transferring mechanism is arranged at a position of the feeding line corresponding to the positioning and transferring assembly, and the first lifting and transferring mechanism is used to transfer the material tray on the feeding line to the positioning and transferring assembly.

[0030] Preferably, the conveyor line assembly further includes a return line, and the return line is located below the feeding line, and the first lifting and transferring mechanism is located between the feeding line and the return line.

[0031] As a preferred technical solution, the conveyor line assembly also includes a blocking plate and a blocking cylinder, the blocking cylinder is arranged on the side of the feeding line close to the positioning transfer assembly, the blocking plate is arranged at the output end of the blocking cylinder, and the blocking plate is used to block the material tray from being transferred from the feeding line to the positioning transfer assembly.

[0032] As a preferred technical solution, a second lifting and transferring mechanism is provided at the position of the tray output line corresponding to the positioning and transferring component, and the second lifting and transferring mechanism is used to receive the material tray transferred from the positioning and transferring component to the tray output line.

[0033] As a preferred technical solution, the welding assembly includes a welding bracket and a welding head, the welding head is installed on the welding bracket, and the welding head can move in XY directions on the welding bracket.

[0034] The beneficial effects of the present invention are: providing a PCM automatic line soldering equipment, by arranging the positioning transfer component between the conveying line component and the tray output line, the reliable positioning of the tray can be achieved, and the welding component is arranged above the positioning transfer component, which can achieve automatic welding of the material on the tray and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention is further described in detail below based on the accompanying drawings and embodiments.

[0036] Figure 1 A schematic structural diagram of a soldering device according to an embodiment from a first viewing angle;

[0037] Figure 2 A schematic structural diagram of the soldering device according to the embodiment from a second viewing angle;

[0038] Figure 3 for Figure 2 A partial enlarged view of position A shown;

[0039] Figure 4 It is a structural schematic diagram of the first perspective of the positioning transfer assembly described in the embodiment;

[0040] Figure 5 A structural schematic diagram of the positioning transfer assembly according to the embodiment from a second perspective;

[0041] Figure 6 for Figure 5 A partial enlarged view of position B shown;

[0042] Figure 7 It is a rear view of the positioning transfer assembly described in the embodiment.

[0043] Figures 1 to 7 middle:

[0044] 1. Conveyor line assembly; 11. Feeding line; 12. First lifting and transfer mechanism; 13. Return plate line; 14. Blocking plate; 15. Blocking cylinder;

[0045] 21. Discharging line; 22. Second lifting and transfer mechanism;

[0046] 3. Positioning transfer assembly; 31. Positioning bracket; 311. External bracket; 312. Internal bracket; 32. Positioning cover plate; 321. Welding clearance hole; 33. Positioning lifting plate; 331. Positioning column; 34. Fixed cylinder; 35. Transmission motor; 36. Transmission tension wheel; 37. Limit cylinder; 38. Tray sensor;

[0047] 4. Welding assembly; 41. Welding bracket; 42. Welding head;

[0048] 5. Material tray. DETAILED DESCRIPTION

[0049] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0050] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0051] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0052] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0053] like Figures 1 to 7 As shown, a PCM automatic line soldering equipment includes a conveyor line component 1, a tray line 21, a positioning transfer component 3 and a welding component 4, wherein the conveyor line component 1 is used to convey a tray 5 carrying materials to be welded; the tray line 21 is parallel to the conveyor line component 1, and the tray line 21 is used to convey a tray 5 carrying welded materials; the positioning transfer component 3 is located between the conveyor line component 1 and the tray line 21 component, and the positioning transfer component 3 is used to fix the tray 5; the welding component 4 is located above the positioning transfer component 3, and the welding component 4 is used to solder the materials on the positioning transfer component 3. By arranging the positioning transfer component 3 between the conveyor line component 1 and the tray line 21, the tray 5 can be reliably positioned, and by arranging the welding component 4 above the positioning transfer component 3, the materials on the tray 5 can be automatically welded, thereby improving production efficiency.

[0054] In this embodiment, the positioning transfer assembly 3 includes a positioning bracket 31, a positioning cover plate 32 and a positioning lifting plate 33. The positioning cover plate 32 is fixedly connected to the positioning bracket 31, and the positioning lifting plate 33 is slidably connected to the positioning bracket 31 in the vertical direction. The positioning cover plate 32 is located above the positioning lifting plate 33, and a positioning space is formed between the positioning cover plate 32 and the positioning lifting plate 33. The positioning cover plate 32 is provided with a welding clearance hole 321 for exposing the material on the material tray 5. A plurality of positioning columns 331 are provided on the top of the positioning lifting plate 33, and a positioning hole is provided at the bottom of the material tray 5. When the positioning lifting plate 33 moves upward to clamp the material tray 5, the positioning columns 331 are inserted into the positioning holes. By providing the positioning cover plate 32 and the positioning lifting plate 33 that can move up and down, the material tray 5 can be clamped and fixed, thereby preventing the material tray 5 from shifting during the welding process to affect the welding effect.

[0055] The positioning bracket 31 includes an outer bracket 311 and an inner bracket 312, wherein the inner bracket 312 is installed inside the outer bracket 311, and the inner bracket 312 is slidably connected to the positioning jacking plate 33. A fixed cylinder 34 is provided on the inner bracket 312, and the output end of the fixed cylinder 34 is connected to the positioning jacking plate 33. The positioning cover plate 32 is fixed on the top of the outer bracket 311.

[0056] The positioning transfer assembly 3 further includes a transmission chain (not shown in the figure), a transmission motor 35 and a transmission tension wheel 36. The transmission chain is installed on the inner side of the outer bracket 311. The transmission chain is located in the positioning space and is used to transfer the material tray 5. The transmission motor 35 is installed on the outer bracket 311, and the output end of the transmission motor 35 is connected to the transmission chain. The transmission tension wheel 36 is connected to the transmission chain. By setting the transmission chain, the material tray 5 can be quickly transferred to the welding position or leave the welding position, thereby improving production efficiency.

[0057] The positioning transfer assembly 3 further includes a limiting cylinder 37 and a tray 5 sensor 38. The limiting cylinder 37 is arranged on the positioning bracket 31. When the limiting cylinder 37 is inserted into the positioning space, the position of the tray 5 is limited. The tray 5 sensor 38 is arranged on the positioning bracket 31. By setting the limiting cylinder 37, the position of the tray 5 can be limited to prevent the tray 5 from moving excessively during the transfer process. By setting the tray 5 sensor 38, it is possible to determine whether the tray 5 has left the positioning transfer assembly 3, so as to control the next tray 5 to enter the positioning transfer assembly 3 to avoid interference.

[0058] In this embodiment, more than two positioning transfer assemblies 3 are provided between the conveyor line assembly 1 and the drum output line 21, and one welding assembly 4 is provided above each positioning transfer assembly 3. By providing more than two positioning transfer assemblies 3, the overall operation efficiency of the production line can be improved.

[0059] In this embodiment, the conveyor line assembly 1 includes a feeding line 11 and a first lifting and transferring mechanism 12, wherein the first lifting and transferring mechanism 12 is arranged at a position of the feeding line 11 corresponding to the positioning and transferring assembly 3, and the first lifting and transferring mechanism 12 is used to transfer the material tray 5 on the feeding line 11 to the positioning and transferring assembly 3. The conveyor line assembly 1 also includes a return plate line 13, wherein the return plate line 13 is located below the feeding line 11, and the first lifting and transferring mechanism 12 is located between the feeding line 11 and the return plate line 13. The conveyor line assembly 1 also includes a blocking plate 14 and a blocking cylinder 15, wherein the blocking cylinder 15 is arranged on a side of the feeding line 11 close to the positioning and transferring assembly 3, and the blocking plate 14 is arranged at the output end of the blocking cylinder 15, and the blocking plate 14 is used to block the material tray 5 from being transferred from the feeding line 11 to the positioning and transferring assembly 3.

[0060] The position of the tray-out line 21 corresponding to the positioning transfer component 3 is provided with a second lifting and transferring mechanism 22 , and the second lifting and transferring mechanism 22 is used for receiving the material tray 5 transferred from the positioning transfer component 3 to the tray-out line 21 .

[0061] The welding assembly 4 includes a welding bracket 41 and a welding head 42 . The welding head 42 is mounted on the welding bracket 41 . The welding head 42 can move in XY directions on the welding bracket 41 .

[0062] In the description herein, it should be understood that the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0063] In the description of this specification, the description with reference to the terms "an embodiment", "example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.

[0064] In addition, the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A PCM automatic line soldering equipment, characterized in that: include Conveyor line assembly, used to convey trays containing materials to be welded; A tray discharge line, the tray discharge line is parallel to the conveying line assembly, and the tray discharge line is used to convey trays carrying welded materials; A positioning transfer component, the positioning transfer component is located between the conveying line component and the tray output line component, and the positioning transfer component is used to fix the tray; A welding assembly, the welding assembly is located above the positioning and transferring assembly, and the welding assembly is used to solder the material on the positioning and transferring assembly; The positioning transfer assembly includes a positioning bracket, a positioning cover plate and a positioning lifting plate, wherein the positioning cover plate is fixedly connected to the positioning bracket, the positioning lifting plate is slidably connected to the positioning bracket in a vertical direction, the positioning cover plate is located above the positioning lifting plate, and a positioning space is formed between the positioning cover plate and the positioning lifting plate; The positioning cover plate is provided with a welded clearance hole for exposing the material on the material tray, the top of the positioning lifting plate is provided with a plurality of positioning columns, and the bottom of the material tray is provided with a positioning hole, and when the positioning lifting plate moves upward to clamp the material tray, the positioning columns are inserted into the positioning holes; The conveyor line assembly comprises a feeding line and a first lifting and transferring mechanism, wherein the first lifting and transferring mechanism is arranged at a position of the feeding line corresponding to the positioning and transferring assembly, and the first lifting and transferring mechanism is used to transfer the material tray on the feeding line to the positioning and transferring assembly; The conveyor line assembly further comprises a blocking plate and a blocking cylinder, wherein the blocking cylinder is arranged on a side of the feeding line close to the positioning transfer assembly, and the blocking plate is arranged at an output end of the blocking cylinder, and the blocking plate is used to block the material tray from being transferred from the feeding line to the positioning transfer assembly; A second lifting and transferring mechanism is provided at a position of the tray-out line corresponding to the positioning and transferring assembly, and the second lifting and transferring mechanism is used for receiving the tray transferred from the positioning and transferring assembly to the tray-out line.

2. The PCM automatic line soldering equipment according to claim 1, characterized in that: The positioning bracket includes an outer bracket and an inner bracket, the inner bracket is installed inside the outer bracket, the inner bracket is slidably connected to the positioning jacking plate, a fixed cylinder is arranged on the inner bracket, and an output end of the fixed cylinder is connected to the positioning jacking plate.

3. The PCM automatic line soldering equipment according to claim 2, characterized in that: The positioning transfer component also includes: A transmission chain, which is installed on the inner side of the outer bracket and is used to transfer the material tray; A transmission motor is mounted on the outer bracket, and an output end of the transmission motor is transmission-connected to the transmission chain.

4. The PCM automatic line soldering equipment according to claim 1, characterized in that: The positioning transfer assembly further includes a limiting cylinder, which is disposed on the positioning bracket and limits the position of the material tray when the limiting cylinder is inserted into the positioning space; And / or, the positioning and transfer component further includes a material tray sensor, and the material tray sensor is disposed on the positioning bracket.

5. The PCM automatic line soldering equipment according to claim 1, characterized in that: More than two positioning and transferring components are arranged between the conveying line component and the disk output line, and a corresponding welding component is arranged above each positioning and transferring component.

6. The PCM automatic line soldering equipment according to claim 1, characterized in that: The welding assembly comprises a welding bracket and a welding head. The welding head is mounted on the welding bracket, and the welding head can move in XY directions on the welding bracket.

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