Real pocket sewing process of laser pocket opening machine

Through the real pocket sewing process of the laser bag opener, using laser cutting and sewing technology, only two sets of fixed-feed knives and pull-feed knives are used, solving the problems of large-scale substrate space occupation and excessive weight in the prior art, and achieving larger-sized pocket manufacturing and more efficient processing.

CN120099726APending Publication Date: 2025-06-06ZHEJIANG ZOJE SEWING MACHINE

Patent Information

Application Number
CN202510511904.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

In the garment processing, the existing frames require multiple sets of fixing and pulling knives, which occupies a large amount of the substrate installation space, limiting the size of the pocket model, and the multiple sets of tools increase the weight of the substrate, causing the substrate to sink and deform, affecting use.

Method used

The real pocket sewing process of the laser bag opener is adopted. Through the laser cutting mechanism, sewing mechanism, folding mechanism and other components, the folding bag and sewing process can be completed by using only two sets of fixed-cutting knives and pulling knives. This process includes laser cutting, folding bags, sewing and other steps. Through the linkage between the substrate and the bag plate, efficient manufacturing of the pocket is achieved.

Benefits of technology

While saving the installation space of the substrate, it improves the size and versatility of the pocket model, reduces the weight of the substrate, avoids sinking and deformation, and improves the efficiency and quality of clothing processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a real pocket sewing process of a laser pocket opening machine, which comprises the following steps: step 1, placing a piece of pocket opening cloth for opening a pocket on a base plate below a laser cutting mechanism, placing a first piece of first cloth for sewing the pocket on a pocket cloth plate in a cloth bag stacking area, and placing a second piece of second cloth for sewing the pocket on the base plate; then the laser cutting mechanism cuts the two ends of the pocket opening cloth into Y-shaped openings or I-shaped openings according to the size of the pocket; 2, the base plate is lifted, and the base plate drives the cloth to move to the position below a folding mechanism for temporary pause; thirdly, the base plate and the material folding mechanism transversely move towards the cloth bag stacking area synchronously. According to the process, the bag folding and sewing process can be completed on the premise that only two sets of material fixing cutters and material pulling cutters are adopted, the installation space of the base plate can be saved, meanwhile, the sizes of the through grooves in the base plate, the material fixing cutters and the material pulling cutters can be enlarged, the bag manufacturing model is improved, and universality is higher.
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Description

Technical Field

[0001] The invention relates to the technical field of garment processing, in particular to a true pocket sewing process of a laser bag opening machine. Background Art

[0002] In the process of garment processing, the pocket opening machine is an indispensable auxiliary processing machine, which is mainly used to form pockets at specific positions of garments to facilitate carrying small items such as mobile phones and wallets. The conventional method is to process the pocket opening and the pocket lip separately first, and then sew the pocket lip to the pocket opening to complete the pocket opening.

[0003] The pocket opening processing process requires cutting, folding, lip shaping and sewing of the pocket opening of the garment. Cutting is to open a "Y"-shaped crack or an "I"-shaped crack at both ends of the pocket opening. Folding is to fold the cut pocket opening inward to form a flange. Lip shaping is to place the bag lip on the flange, and finally sewing is performed.

[0004] However, the current pressing frame has four sets of dosing knives and pulling knives, such as an automatic true pocket manufacturing machine with Chinese patent publication number CN221167014U. Since the four sets of dosing knives and pulling knives require four sets of cylinders and connecting rods, a larger installation space is required on the substrate, resulting in that only the size of the through groove can be compressed on substrates of the same size, resulting in the size of the manufactured pockets being limited; secondly, providing more sets of dosing knives and pulling knives will increase the weight of the substrate away from the load-bearing end, causing the far end of the substrate without a support point to sink and deform. Because the substrate will constantly move and contact with the work surface during use, the sinking substrate will seriously affect its use.

[0005] Therefore, how to reduce the number of the material cutting knives and the material pulling knives while completing the bag folding and sewing processes has become the problem that needs to be solved in this case. Based on this, this case was born. Summary of the invention

[0006] 1. Technical issues to be solved

[0007] In view of the deficiencies in the prior art, the present invention provides a true pocket sewing process for a laser bag opening machine, which solves the problems raised in the above-mentioned background technology.

[0008] (II) Technical solution

[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: a true pocket sewing process of a laser bag opening machine, the process adopts the following bag opening machine, the bag opening machine includes a frame with a workbench, a laser cutting mechanism, a sewing mechanism, and a folding mechanism are arranged on the frame corresponding to the workbench, a substrate moving mechanism for driving the substrate to move and a knife moving mechanism for driving the folding mechanism to move are arranged on the frame, and also includes a pocket cloth plate assembly, a bag support mechanism, and a pressing assembly, the pocket cloth plate assembly includes two pocket cloth plates and a pocket cloth plate conveying mechanism, the pocket cloth plate conveying mechanism is used to cyclically transfer the pocket cloth plates placed in the sewing area of ​​the workbench to the bag stacking area, the bag cloth support mechanism is used to support the lower part of the bag during the bag folding movement process; the pressing assembly includes a plastic plate and a driving component, the plastic plate is arranged at the bottom of the substrate, and one side edge thereof is fixed on the substrate, the driving component is used to push the plastic plate downward, and the true pocket sewing process includes the following steps:

[0010] Step 1: Place a piece of pocket opening fabric on the base plate below the laser cutting mechanism, place the first piece of fabric for sewing the pocket on the pocket cloth plate in the bag stacking area, and then cut the pocket opening fabric with two ends in a "Y"-shaped opening or an "I"-shaped opening according to the size of the pocket by the laser cutting mechanism;

[0011] Step 2: The base plate is raised, and the base plate drives the cloth to move to the bottom of the folding mechanism and pauses briefly;

[0012] Step 3: The base plate and the folding mechanism are synchronously moved horizontally toward the bag stacking area. During the horizontal movement:

[0013] Action a, the driving component pushes the plastic plate downward;

[0014] Action b, the folding mechanism and the material setting components and the material pulling components in the base plate fold the pocket;

[0015] Action c, the driving component resets the plastic plate upwards, and uses the plastic plate to press the folded pocket edge;

[0016] Step 4: the base plate is moved horizontally to the bag stacking area; the base plate is connected to the bag cloth plate through a connecting piece, and is moved horizontally to the sewing area together with the base plate;

[0017] Step 5: The sewing mechanism sews the bag opening fabric and the first piece of fabric along the two sides and the bottom of the pocket, a total of three sides. At the same time, the pocket cloth plate conveying mechanism conveys the second pocket cloth plate to the bag stacking area, and resets it after it is placed. The worker places the second piece of fabric on the second pocket cloth plate.

[0018] Step 6: After sewing is completed, the base plate drives the pocket cloth plate to move under the laser cutting mechanism, and puts the pocket cloth plate down;

[0019] Step 7: The bag cloth support mechanism holds the bottom of the cloth bag and horizontally moves with the substrate to the cloth bag stacking area;

[0020] Step 8: The bag cloth support mechanism resets, and the substrate presses down to make the cloth at the bag mouth, the first piece of cloth, and the second piece of cloth on the second cloth兜布板 (the description here might be incorrect or unclear, assuming it should be something like "second piece of cloth on the兜布板") overlap;

[0021] Step 9: The substrate is connected to the兜布板 (same issue as above) through a connecting piece and horizontally moves with it to the sewing area;

[0022] Step 10: The sewing mechanism stitches the cloth at the bag mouth and the second piece of cloth along the top edge of the pocket to complete the real pocket process.

[0023] Preferably, a through groove for opening the bag is provided on the substrate. The material positioning component includes an outer material positioning knife, an inner material positioning knife, and two groups of material positioning driving components. The outer material positioning knife is in a U shape. The two groups of material positioning driving components are used to drive the outer material positioning knife and the inner material positioning knife to axially displace towards the front and back sides of the through groove. The material pulling component includes an outer material pulling knife, an inner material pulling knife, and two groups of material pulling driving components. The two groups of material pulling driving components are used to drive the outer material pulling knife and the inner material pulling knife to axially displace towards the front and back sides of the through groove.

[0024] Preferably, the driving component includes a bracket and a driving cylinder. The bracket is fixed on the substrate. The cylinder seat of the driving cylinder is movably connected to the bracket. The output end of the driving cylinder is connected to the side of the plastic plate away from the connecting substrate. A pocket groove corresponding to the through groove is provided on the plastic plate.

[0025] Preferably, the兜布板输送机构 (description might be incorrect or unclear, assuming it should be something like "兜布板 conveying mechanism") includes a three - coordinate moving component, a support seat, a horizontal positioning column, and an inner support fixture. The three - coordinate moving component is arranged on the frame and can drive the support seat to move horizontally, longitudinally, and vertically. The horizontal positioning column and the inner support fixture are both longitudinally arranged on the support seat. A positioning strip is provided at the tail of the兜布板 (same issue as above). A horizontal hole for inserting the horizontal positioning column and the inner support fixture is longitudinally opened on the back of the positioning strip.

[0026] Preferably, the connecting piece includes a vertical positioning column. The vertical positioning column is vertically arranged on the back of the substrate. A vertical hole for inserting the vertical positioning column is vertically opened on the positioning strip.

[0027] Preferably, the bag cloth support mechanism includes a support plate, a lifting seat, a lifting cylinder, and a horizontal moving cylinder. A slot for embedding the support plate is provided on the workbench. The lifting cylinder is arranged at the bottom of the workbench and can drive the lifting seat to lift. The horizontal moving cylinder is arranged on the lifting seat and can drive the support plate to move horizontally.

[0028] Preferably, the material folding mechanism includes an adjusting module, a lifting frame, two groups of front and rear inserting knives, left and right material folding plates, inserting knife cylinders, and a material folding drive assembly. The adjusting module is used to adjust the longitudinal position and height of the lifting frame. The two groups of inserting knife cylinders are arranged on the lifting frame and are respectively used to drive the two groups of front and rear inserting knives to lift and lower. The two groups of material folding drive assemblies are arranged on the lifting frame and are respectively used to drive the two groups of left and right material folding plates to achieve lateral and vertical displacement.

[0029] Preferably, the folding material driving assembly comprises a transverse cylinder, a transverse plate and a vertical cylinder, wherein the transverse cylinder is transversely arranged on the lifting frame, and the output end is connected to the transverse plate, and the vertical cylinder is vertically arranged on the transverse plate, and the output end is connected to the vertical section.

[0030] (III) Beneficial effects

[0031] The present invention provides a true pocket sewing process for a laser bag opening machine, which has the following beneficial effects:

[0032] 1. The true pocket sewing process of the laser bag opening machine can complete the bag folding and sewing process under the premise of using only two sets of setter knives and puller knives, which can save the installation space of the substrate. At the same time, the size of the through slot, setter knives and puller knives on the substrate can be enlarged, which improves the model of pocket manufacturing and has stronger versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0034] Figure 2 It is a schematic diagram of the pocket cloth plate assembly of the present invention;

[0035] Figure 3 It is a diagram showing the linkage state of the base plate and the pocket cloth plate of the present invention;

[0036] Figure 4 It is an overall axonometric view of the substrate of the present invention;

[0037] Figure 5 It is a schematic diagram of the structure of the pressing frame assembly of the present invention;

[0038] Figure 6 It is a schematic diagram of the structure of the material setting component of the present invention;

[0039] Figure 7 It is a schematic diagram of the structure of the material pulling assembly of the present invention;

[0040] Figure 8 This is a schematic diagram of the plastic plate of the present invention being bonded to a substrate;

[0041] Fig. 9 This is a schematic diagram of the plastic plate of the present invention in a pushed-open state;

[0042] Fig.10 It is a schematic diagram of the axonometric structure of the material folding mechanism of the present invention;

[0043] Fig.11 It is a front view of the material folding mechanism of the present invention;

[0044] Fig.12 It is a schematic diagram of the bag cloth supporting mechanism of the present invention;

[0045] Fig.13 It is a schematic diagram of sewing the bag mouth fabric and the first piece of fabric of the present invention;

[0046] Fig.14 It is a schematic diagram of sewing the bag mouth fabric and the second piece of fabric of the present invention.

[0047] In the figure: 1 base plate, 2 pressing frame assembly, 3 through slot, 21 pressing frame platen, 22 pressure strip platen, 23 outer pressing frame, 24 outer pressure strip, 25 inner pressure strip, 26 pressure strip cylinder, 27 guide rail 1, 28 tension spring, 29 guide rail 2, 4 material fixing assembly, 5 material pulling assembly, 41 outer material fixing knife, 42 inner material fixing knife, 43 material fixing knife cylinder, 44 material fixing connecting rod, 51 outer material pulling knife, 52 inner material pulling knife, 53 material pulling cylinder, 54 material pulling connecting rod, 55 guide plate, 56 guide slot, 57 slide shaft, 6 material pressing assembly, 61 plastic plate, 62 bracket, 63 driving cylinder, 64 driving block, 65 pocket slot, 7 folding mechanism, 8 cloth bag plate assembly, 9 cloth bag support mechanism, 10 frame, 11 workbench, 12 laser Light cutting mechanism, 13 sewing mechanism, 14 bag mouth cloth, 15 first piece of cloth, 16 second piece of cloth, 71 backpack frame, 72 cylinder one, 73 longitudinal shift frame, 74 cylinder two, 75 lifting frame, 76 front and rear inserting knives, 77 left and right folding plates, 78 inserting knife cylinder, 79 folding drive assembly, 771 vertical section, 772 bending section, 773 horizontal section, 791 transverse shift cylinder, 792 transverse shift plate, 793 vertical shift cylinder, 81 pocket cloth plate, 82 positioning strip, 83 transverse hole, 84 vertical hole, 85 three-coordinate moving assembly, 86 support seat, 87 transverse positioning column, 88 inner support fixture, 89 vertical positioning column, 91 support plate, 92 embedded groove, 93 lifting seat, 94 lifting cylinder, 95 horizontal moving cylinder. DETAILED DESCRIPTION

[0048] The embodiment of the present invention provides a true pocket sewing process of a laser bag opening machine, such as Figure 1-14 As shown, the process adopts the following bag opening machine, which includes a frame 10 with a workbench 11, and a laser cutting mechanism 12, a sewing mechanism 13, and a folding mechanism 7 are arranged on the frame 10 corresponding to the workbench 11. The frame 10 is provided with a substrate moving mechanism for driving the substrate 1 to move and a knife moving mechanism for driving the folding mechanism 7 to move. The above is the prior art. The structure of the bag opening machine refers to an automatic bag opening machine with a publication number of CN220724510U.

[0049] A pressing frame assembly 2, a material positioning assembly 4, and a material pulling assembly 5 are arranged on a substrate 1. The material positioning assembly 4 and the material pulling assembly 5 are arranged vertically in a front view, and the two mechanisms do not interfere with each other during planar operation. The material positioning assembly 4 is located above the material pulling assembly 5. A through groove 3 for opening a bag is formed on the substrate 1, and the through groove 3 is rectangular. The blades on the material positioning assembly 4 and the material pulling assembly 5 correspond to the front and rear sides of the through groove 3.

[0050] As Figure 6 shown, the material positioning assembly 4 includes an outer material positioning knife 41, an inner material positioning knife 42, and two groups of material positioning driving components. The outer material positioning knife 41 is in a U shape. The outer material positioning knife 41 and the inner material positioning knife 42 correspond to the front and rear sides of the through groove 3. A rectangular groove is formed between the outer material positioning knife 41 and the inner material positioning knife 42 after combination. The length of the rectangular groove is the width of the largest model of "Y" - shaped or "I" - shaped cut. The two groups of material positioning driving components are used to drive the outer material positioning knife 41 and the inner material positioning knife 42 to axially displace towards the front and rear sides of the through groove 3. The material positioning driving components include a material positioning driver and a material positioning connecting rod 44. The material positioning driver can be a material positioning knife cylinder 43 or other modules that can achieve linear driving functions, such as a lead screw and slide rail module. The material positioning driver is arranged on the substrate 1 and is connected to the outer material positioning knife 41 or the inner material positioning knife 42 through the material positioning connecting rod 44. Multiple material positioning connecting rods 44 can be arranged. In this embodiment, each group has two material positioning connecting rods 44. The two material positioning connecting rods 44 are arranged at a right angle and are connected end to end. Guide grooves for the axial displacement of the material positioning connecting rod 44 are provided on the substrate 1.

[0051] As Figure 7 shown, the material pulling assembly 5 includes an outer material pulling knife 51, an inner material pulling knife 52, and two groups of material pulling driving components. Slots for inserting a cutting knife are formed on the outer material pulling knife 51 and the inner material pulling knife 52. The two groups of material pulling driving components are used to drive the outer material pulling knife 51 and the inner material pulling knife 52 to axially displace towards the front and rear sides of the through groove 3. The material pulling driving components include a material pulling driver and a material pulling connecting rod 54. The material pulling driver can be a material pulling cylinder 53, or other modules that can achieve linear driving functions, such as a lead screw and slide rail module. The material pulling cylinder 53 is arranged on the substrate 1 and is connected to the outer material pulling knife 51 or the inner material pulling knife 52 through the material pulling connecting rod 54. Two material pulling cylinders 53 can be arranged for the material pulling driving component used to drive the outer material pulling knife 51. The two material pulling cylinders 53 are respectively arranged on both sides of the outer material pulling knife 51, and the output ends of the two material pulling cylinders 53 are respectively connected to both ends of the outer material pulling knife 51 through the material pulling connecting rod 54.

[0052] Guide plates 55 are arranged at the tails of the outer material pulling knife 51 and the inner material pulling knife 52. Guide grooves 56 are axially formed on the guide plates 55. A sliding shaft 57 that can slide in the guide grooves 56 is fixed on the substrate 1. The material pulling driver is connected to the guide plate 55 through the material pulling connecting rod 54.

[0053] In order to reduce the weight of the far end of the substrate 1, the dowel knife cylinder 43 and the pulling cylinder 53 are set at one end of the substrate 1 close to the substrate moving mechanism and arranged axially. In addition, two sets of dowel knives and pulling knives are omitted, so that the weight of the substrate 1 away from the bearing end is smaller, the far end of the substrate is not easy to sink and deform, and the use effect of the substrate is improved.

[0054] like Figure 4-5 As shown, the pressing frame assembly 2 includes a pressing frame platen 21, a pressure strip platen 22, an outer pressing frame 23, an outer pressure strip 24, an inner pressure strip 25, a pressure strip cylinder 26, and a tension spring 28. A guide rail 29 is vertically arranged on the base plate 1. The pressing frame platen 21 is adapted to slide on the guide rail 29 through a slider. A driver for driving the pressing frame platen 21 to rise and fall is arranged on the base plate 1. The driver can be a cylinder or a lead screw slide rail module or other modules that realize linear movement functions. In order to improve the stability of the pressure strip platen 22 during lifting and lowering, a guide rail 27 is arranged on the pressing frame platen 21. The pressure strip platen 22 is adapted to slide on the guide rail 27 through a slider. The outer pressing frame 23 is arranged on the pressing frame platen 21. The pressure strip cylinder 26 is arranged on the pressure strip platen 22 and is used to drive the inner pressure strip 25 to rise and fall. The outer pressure strip 24 is arranged at the bottom of the outer pressing frame 23 and corresponds to the inner pressure strip 25 in front and back.

[0055] The press strip table 22 is connected to the frame pressing table 21 through a tension spring device 28. The structure of the tension spring device 28 is a sleeve body, in which a spring is arranged, a through hole is opened on the press strip table 22, the sleeve body is fixedly covered on the through hole, and the spring inside the sleeve passes through the through hole and is connected to the frame pressing table 21. The tension spring device 28 is used to provide tension to the press strip table 22 so that it can press the cloth.

[0056] The outer pressure strip 24 and the inner pressure strip 25 correspond to the top of the through slot 3. The outer pressure strip 24 is used to fix the front side of the cloth bag, and the inner pressure strip 25 is used to fix the rear side of the cloth bag.

[0057] like Figure 8-9 As shown, a material pressing assembly 6 is also provided on the substrate 1, and the material pressing assembly 6 includes a plastic plate 61 and a driving component. The plastic plate 61 is provided at the bottom of the substrate 1, and one side edge thereof is fixed on the substrate 1, and the driving component is used to push the plastic plate 61 downward. The material of the plastic plate 61 can be a manganese steel plate or other materials with strong plasticity and not easy to break. The driving component includes a bracket 62 and a driving cylinder 63. The bracket 62 is fixed on the substrate 1, and the cylinder seat of the driving cylinder 63 is movably connected to the bracket 62. The output end of the driving cylinder 63 is connected to the side of the plastic plate 61 away from the substrate 1, and a pocket groove 65 corresponding to the through groove 3 is provided on the plastic plate 61. The size of the pocket groove 65 is larger than the pocket sewing area.

[0058] The material folding mechanism 7 includes an adjusting module, a lifting frame 75 , two sets of front and rear inserting knives 76 , left and right material folding plates 77 , an inserting knife cylinder 78 , and a material folding driving assembly 79 .

[0059] like Fig.10 As shown, the adjustment module is used to adjust the longitudinal position and height of the lifting frame 75. The adjustment module includes a backpack frame 71, a cylinder 1 72, a longitudinal frame 73, and a cylinder 2 74. The cylinder 1 72 is longitudinally arranged on the backpack frame 71, and the output end is connected to the longitudinal frame 73. The cylinder 2 74 is vertically arranged on the longitudinal frame 73, and the output end is connected to the lifting frame 75. The cylinder 1 72 and the cylinder 2 74 can also be replaced by electric push rods or other modules that realize linear motion.

[0060] Two groups of inserting knife cylinders 78 are arranged on the lifting frame 75, and are used to drive two groups of front and rear inserting knives 76 to rise and fall respectively. The two front and rear inserting knives 76 correspond to the slots on the outer pulling knife 51 and the inner pulling knife 52 respectively, and can be inserted into the slots.

[0061] Two sets of material folding drive components 79 are arranged on the lifting frame 75, and are used to drive two sets of left and right material folding plates 77 to achieve lateral and vertical displacement. The two sets of left and right material folding plates 77 are located on both sides of the two sets of front and rear inserting knives 76. The material folding drive component 79 comprises a lateral cylinder 791, a lateral plate 792, and a vertical cylinder 793. A guide rail is arranged horizontally on the lifting frame 75, and a slider that can be slidably adapted on the guide rail is arranged on the lateral plate 792. The lateral cylinder 791 is arranged horizontally on the lifting frame 75, and the output end is connected to the slider on the lateral plate 792. The vertical cylinder 793 is arranged vertically on the lateral plate 792, and the output end is connected to the vertical section 771.

[0062] like Fig.11 As shown, the left and right folding plates 77 include a vertical section 771, a bending section 772, and a horizontal section 773 connected in sequence. The bending section 772 is first bent toward the inner front and rear inserting blades 76 and then extends vertically downward.

[0063] By setting two left and right folding plates 77 and driving their movement through a folding drive assembly, the problem of folding bags on the left and right sides using two sets of dowel knives and pull knives is solved. Only two sets of dowel knives and pull knives are set, which can save the installation space of the base plate 1. At the same time, the through groove 3 and the dowel knives and pull knives on the base plate 1 can be enlarged, thereby increasing the model of pocket manufacturing and making it more universal.

[0064] The laser bag opening machine also includes a bag cloth plate assembly 8 and a bag cloth supporting mechanism 9.

[0065] like Figure 2-3As shown, the pocket cloth plate assembly 8 includes two pocket cloth plates 81 and a pocket cloth plate conveying mechanism, the pocket cloth plate conveying mechanism is used to cyclically transfer the pocket cloth plates 81 placed in the sewing area of ​​the workbench 11 to the cloth bag stacking area, and the bag cloth supporting mechanism 9 is used to support the lower part of the cloth bag during the bag folding and moving process;

[0066] like Figure 2 As shown, the cloth bag plate conveying mechanism includes a three-coordinate moving component 85, a support seat 86, a horizontal positioning column 87, and an internal support clamp 88. The three-coordinate moving component 85 is arranged on the frame 10, and can drive the support seat 86 to move horizontally, longitudinally, and vertically. The three-coordinate moving component 85 is composed of two groups of screw slide rail modules and a lifting cylinder, which respectively realize horizontal, longitudinal, and vertical movements. The support seat 86 is arranged on the output end of the lifting cylinder.

[0067] Two symmetrical groups of transverse positioning columns 87 and inner support clamps 88 are provided, and both transverse positioning columns 87 and inner support clamps 88 are longitudinally arranged on the support seat 86. A positioning strip 82 is provided at the tail of the pocket cloth plate 81, and a transverse hole 83 is longitudinally opened on the back of the positioning strip 82 for inserting the transverse positioning columns 87 and inner support clamps 88. The model of the inner support clamp 88 can be a PZG-10-05 pneumatic expansion inner support finger cylinder gripper.

[0068] When the transverse positioning column 87 and the inner supporting clamp 88 are longitudinally inserted into the transverse hole 83 , they are opened and clamped by the inner supporting clamp 88 .

[0069] like Figure 3 As shown, the connecting member includes a vertical positioning column 89, which is vertically arranged on the back of the base plate 1, and a vertical hole 84 for the vertical positioning column 89 to be inserted is vertically opened on the positioning bar 82. When the base plate 1 is moved horizontally to above the bag cloth plate 81, the vertical positioning column 89 on the base plate 1 corresponds to the vertical hole 84 up and down, and the base plate 1 only needs to be lowered to allow the vertical positioning column 89 to be inserted into the vertical hole 84 and drive it to move horizontally.

[0070] The bag cloth supporting mechanism 9 includes a supporting plate 91, a lifting seat 93, a lifting cylinder 94, and a horizontal moving cylinder 95. A groove 92 is provided on the workbench 11 for the supporting plate 91 to be embedded. The lifting cylinder 94 is arranged at the bottom of the workbench 11 and can drive the lifting seat 93 to rise and fall. The horizontal moving cylinder 95 is arranged on the lifting seat 93 and can drive the supporting plate 91 to move horizontally.

[0071] The real pocket sewing process includes the following steps:

[0072] Step 1, such as Figure 1As shown, a piece of pocket cloth 14 for pocket opening is placed on the base plate 1 below the laser cutting mechanism 12, and a first piece of cloth 15 for sewing pockets is placed on the pocket cloth plate 81 in the bag stacking area. Then, the laser cutting mechanism 12 cuts the pocket cloth 14 according to the size of the pocket so that both ends are "Y"-shaped openings or "I"-shaped openings. At this time, the folding mechanism 7 is on standby beside the laser cutting mechanism 12.

[0073] Step 2: The base plate 1 is raised, and the base plate 1 drives the cloth to move to the bottom of the folding mechanism 7 and pauses briefly;

[0074] Step 3: The base plate 1 and the folding mechanism 7 are synchronously moved horizontally toward the bag stacking area. During the horizontal movement:

[0075] Action a: the driving component pushes the plastic plate 61 downwards to form a gap between the plastic plate 61 and the substrate 1 for pulling materials;

[0076] Action b, the folding mechanism 7 and the material setting component 4 and the material pulling component 5 in the base plate 1 perform a bag folding action on the pocket; specifically, the front and rear inserting knives 76 of the folding mechanism 7 insert the cut pocket fabric into the outer material pulling knife and the inner material pulling knife 52; then the outer material pulling knife and the inner material pulling knife 52 pull the fabrics on the front and rear sides outwards and shape them on the outer material setting knife 41 and the inner material setting knife 42; then, the vertical cylinder 793 drives the left and right folding plates 77 to descend, and the horizontal section 773 presses down the fabrics on the left and right sides of the pocket for a distance, and then the horizontal cylinder 791 drives the left and right folding plates 77 to move laterally outwards, so that the ends of the horizontal section 773 press against the fabrics on the left and right sides to fold over;

[0077] Action c, the driving component resets the plastic plate 61 upward, and uses the plastic plate 61 to press the four edges of the folded pocket;

[0078] Step 4: the base plate 1 is moved horizontally to the bag stacking area; the base plate 1 is lowered and connected to the vertical hole 84 on the bag plate 81 through the vertical positioning column 89, and then the base plate 1 and the bag plate 81 are moved horizontally to the sewing area together by the base plate moving mechanism;

[0079] Step 5: Fig.13 As shown, the sewing mechanism 13 sews the pocket cloth 14 and the first cloth 15 along the two sides and the bottom of the pocket, a total of three sides; at the same time, the pocket cloth plate conveying mechanism conveys the second pocket cloth plate 81 to the bag stacking area, and resets it after being placed, and the worker places the second cloth 16 on the second pocket cloth plate 81;

[0080] Step 6: After sewing is completed, the base plate 1 drives the pocket cloth plate 81 to move under the laser cutting mechanism 12, and then the base plate 1 rises to make the vertical positioning column 89 disengage from the vertical hole 84, and puts down the pocket cloth plate 81, and the pocket cloth plate 81 is grabbed by the pocket cloth plate conveying mechanism and moved to the rear to stand by;

[0081] Step 7: The support plate 91 rises to hold the bottom of the first cloth 15, and the support plate 91 is driven by the horizontal moving cylinder 95 to move horizontally to the cloth bag stacking area together with the base plate 1;

[0082] Step eight, the support plate 91 is lowered, horizontally moved, and then lowered into the embedded groove 92 to be reset through the lifting cylinder 94 and the horizontal moving cylinder 95; while the support plate 91 is separated from the base plate 1, the base plate 1 is pressed down to overlap the bag mouth cloth 14, the first cloth 15, and the second cloth 16 on the second pocket cloth plate 81;

[0083] Step nine, the base plate 1 is connected to the pocket cloth plate 81 by inserting the vertical hole 84 on the pocket cloth plate 81 through the vertical positioning column 89, and is driven by the base plate moving mechanism to move horizontally to the sewing area together;

[0084] Step 10: Fig.14 As shown, the sewing mechanism 13 sews the pocket fabric 14 and the second fabric 16 along the top edge of the pocket to complete the true pocket process.

[0085] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A true pocket sewing process of a laser bag opening machine, the process adopting the following bag opening machine, the bag opening machine comprising a frame (10) with a workbench (11), a laser cutting mechanism (12), a sewing mechanism (13), and a material folding mechanism (7) being arranged on the frame (10) corresponding to the workbench (11), a substrate moving mechanism for driving a substrate (1) to move, and a knife moving mechanism for driving a material folding mechanism (7) to move being arranged on the frame (10), characterized in that: It also comprises a pocket cloth plate assembly (8), a cloth bag supporting mechanism (9), and a material pressing assembly (6), wherein the pocket cloth plate assembly (8) comprises two pocket cloth plates (81) and a pocket cloth plate conveying mechanism, wherein the pocket cloth plate conveying mechanism is used to cyclically transfer the pocket cloth plates (81) placed in the sewing area of ​​the workbench (11) to the cloth bag stacking area, and the bag cloth supporting mechanism (9) is used to support the lower part of the cloth bag during the bag folding and moving process; the material pressing assembly (6) comprises a plastic plate (61) and a driving component, wherein the plastic plate (61) is arranged at the bottom of the base plate (1) and one side edge of the plastic plate is fixed on the base plate (1), and the driving component is used to push the plastic plate (61) downwards. The real pocket sewing process comprises the following steps: Step 1: placing a piece of pocket opening fabric (14) on the base plate (1) below the laser cutting mechanism (12), placing a first piece of fabric (15) for sewing pockets on the pocket fabric plate (81) in the bag stacking area, and then cutting the pocket opening fabric (14) with the laser cutting mechanism (12) according to the size of the pocket so that both ends are in the form of a "Y"-shaped opening or an "I"-shaped opening; Step 2: the base plate (1) is raised, and the base plate (1) drives the cloth to move to the bottom of the folding mechanism (7) and pause briefly; Step 3: The base plate (1) and the folding mechanism (7) are synchronously moved laterally toward the bag stacking area. During the moving process: Action a, the driving component pushes the plastic plate (61) downward; Action b, the material folding mechanism (7) and the material setting component (4) and the material pulling component (5) in the base plate (1) perform a bag folding action on the pocket; Action c, the driving component resets the plastic plate (61) upwards, and uses the plastic plate (61) to press the folded edge of the pocket; Step 4: the base plate (1) is moved horizontally to the bag stacking area; the base plate (1) is connected to the bag cloth plate (81) through a connecting piece, and is moved horizontally to the sewing area together with the base plate (1); Step 5: The sewing mechanism (13) sews the bag opening fabric (14) and the first piece of fabric (15) along the two sides and the bottom of the pocket, a total of three sides. At the same time, the pocket cloth plate conveying mechanism conveys the second pocket cloth plate (81) to the bag stacking area and resets it after it is placed. The worker places the second piece of fabric (16) on the second pocket cloth plate (81); Step 6: After the sewing is completed, the base plate (1) drives the pocket cloth plate (81) to move below the laser cutting mechanism (12), and the pocket cloth plate (81) is put down; Step 7: The bag cloth support mechanism (9) supports the bottom of the bag and moves horizontally with the base plate (1) to the bag stacking area; Step eight, the bag cloth supporting mechanism (9) is reset, and the base plate (1) is pressed downward, so that the bag mouth cloth (14), the first cloth (15) and the second cloth (16) on the second bag cloth plate (81) are overlapped; Step nine, the base plate (1) is connected to the pocket cloth plate (81) through a connecting piece, and is moved horizontally to the sewing area together with the base plate (1). Step ten, the sewing mechanism (13) sews the pocket opening fabric (14) and the second fabric (16) along the top edge of the pocket to complete the real pocket process.

2. The true pocket sewing process of a laser bag opening machine according to claim 1, characterized in that: A through slot (3) for opening a bag is formed in the substrate (1). The material positioning assembly (4) includes an outer material positioning knife (41), an inner material positioning knife (42), and two groups of material positioning driving components. The outer material positioning knife (41) is in a U shape. The two groups of material positioning driving components are used to drive the outer material positioning knife (41) and the inner material positioning knife (42) to axially displace towards the front and rear sides of the through slot (3). The material pulling assembly (5) includes an outer material pulling knife (51), an inner material pulling knife (52), and two groups of material pulling driving components. The two groups of material pulling driving components are used to drive the outer material pulling knife (51) and the inner material pulling knife (52) to axially displace towards the front and rear sides of the through slot (3).

3. The true pocket sewing process of a laser bag opening machine according to claim 2, characterized in that: The driving component includes a bracket (62) and a driving cylinder (63). The bracket (62) is fixed on the substrate (1). The cylinder seat of the driving cylinder (63) is movably connected to the bracket (62). The output end of the driving cylinder (63) is connected to the side of the plastic plate (61) away from the connecting substrate (1). A pocket slot (65) corresponding to the through slot (3) is formed in the plastic plate (61).

4. The true pocket sewing process of a laser bag opening machine according to claim 1, characterized in that: The cloth兜布板输送机构 includes a three-coordinate moving assembly (85), a support seat (86), a transverse positioning column (87), and an inner support fixture (88). The three-coordinate moving assembly (85) is arranged on the frame (10) and can drive the support seat (86) to move horizontally, longitudinally, and vertically. The transverse positioning column (87) and the inner support fixture (88) are both longitudinally arranged on the support seat (86). A positioning strip (82) is arranged at the tail of the兜布板 (81). A transverse hole (83) for inserting the transverse positioning column (87) and the inner support fixture (88) is longitudinally formed in the back of the positioning strip (82).

5. The true pocket sewing process of a laser bag opening machine according to claim 4, characterized in that: The connecting piece includes a vertical positioning column (89). The vertical positioning column (89) is vertically arranged on the back of the substrate (1). A vertical hole (84) for inserting the vertical positioning column (89) is vertically formed in the positioning strip (82).

6. The true pocket sewing process of a laser bag opening machine according to claim 1, characterized in that: The bag cloth support mechanism (9) includes a support plate (91), a lifting seat (93), a lifting cylinder (94), and a horizontal moving cylinder (95). An embedding groove (92) for embedding the support plate (91) is formed in the workbench (11). The lifting cylinder (94) is arranged at the bottom of the workbench (11) and can drive the lifting seat (93) to lift. The horizontal moving cylinder (95) is arranged on the lifting seat (93) and can drive the support plate (91) to move horizontally.

7. The true pocket sewing process of a laser bag opening machine according to claim 1, characterized in that: The material folding mechanism (7) includes an adjustment module, a lifting frame (75), two groups of front and rear inserting knives (76), left and right material folding plates (77), an inserting knife cylinder (78), and a material folding driving assembly (79). The adjustment module is used to adjust the longitudinal position and height of the lifting frame (75). The two groups of inserting knife cylinders (78) are arranged on the lifting frame (75) and are respectively used to drive the two groups of front and rear inserting knives (76) to lift. The two groups of material folding driving assemblies (79) are arranged on the lifting frame (75) and are respectively used to drive the two groups of left and right material folding plates (77) to achieve horizontal and vertical displacements.

8. The true pocket sewing process of a laser bag opening machine according to claim 6, characterized in that: The folding material driving assembly (79) comprises a transverse cylinder (791), a transverse plate (792), and a vertical cylinder (793); the transverse cylinder (791) is transversely arranged on the lifting frame (75), and the output end is connected to the transverse plate (792); the vertical cylinder (793) is vertically arranged on the transverse plate (792), and the output end is connected to the vertical section (771).

Citation Information

Patent Citations

  • Automatic bag opening machine

    CN220724510U

  • Automatic real pocket manufacturing machine

    CN221167014U

  • Bag opening and sewing all-in-one machine

    CN113430725A

  • Bag opening machine capable of folding while moving and bag opening method thereof

    CN118854565A

  • Bag opening folding and shaping device and clothing bag opening and folding machine

    CN222715578U

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