Intelligent pole welding machine robot arm

Through the mechanical arm and welding gun swing device of the intelligent vertical rod welding machine, the problems of low welding efficiency and major safety hazards in the existing technology are solved, and efficient and safe welding effects are achieved, adapting to the uneven thickness of steel pipes and roulettes. Welding requirements.

CN110977276BActive Publication Date: 2025-01-14QINGXIN COUNTY XINNENG POWER ENG CO LTD
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Patent Information

Application Number
CN202010007658.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-01-05
Publication Date
2025-01-14
Estimated Expiration
2040-01-05

AI Technical Summary

Technical Problem

The existing vertical rod welding technology is inefficient and has great safety risks, and the manual welding efficiency is limited. The uneven thickness of the steel pipe and the roulette during mechanical welding leads to poor welding results.

Method used

An intelligent vertical rod welding machine is designed, using a mechanical arm and a welding torch that can swing left and right. By advancing the cylinder and swinging cylinder, the welding torch is moved forward and backward and left and right, adapting to changes in the thickness of steel pipes and roulettes, increasing welding flexibility, and Equipped with automatic lift protective mask and ink glass lens protection welding operator.

Benefits of technology

It improves welding efficiency, reduces safety risks, adapts to the welding needs of uneven thicknesses of steel pipes and roulettes, and ensures welding quality and operation safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN110977276B_ABST
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Abstract

The invention relates to the field of pole welding equipment. The present invention comprises walking wheels at the bottom of a base, a column on the base, a left welding gun swing device at the left end of the column, the left welding gun swing device is installed on the left end of the column by a left welding gun swing seat, a left rotating shaft is installed above the left welding gun swing seat, a left swinging plate is installed above the left rotating shaft, a left sliding block is installed above the left swinging plate, a left guide rail crosses the left sliding block and is installed on the left welding gun clamping plate, the left welding gun is fixed on the left welding gun clamping plate by two left insulating blocks, a right welding gun swing device is installed at the right end of the column, a plate is installed on the top of the column, an automatic lifting welding gun protective mask is installed at the front end of the plate, the left welding gun adjusts the width and effect of the welding seam through the swing amplitude and the swing speed of the left welding gun swing device during the welding process, and the automatic lifting welding gun protective mask will drop during welding to block the strong light of sparks during welding, thereby protecting the operator's eyes and preventing sparks from splashing.
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Description

Technical Field

[0001] The invention relates to the field of pole and disc welding equipment, in particular to a device capable of welding discs required on discs and poles to steel pipes according to requirements. Background Art

[0002] There are two ways to weld poles in the market. The first is manual welding, which can weld 50-60 poles at most every day. The efficiency is low, and the welding quality varies with the manual welding level. There are great hidden dangers when using it. The second is mechanical welding with a pole welding machine. The welding efficiency is 8-10 times that of manual welding. Usually, six or eight electric welders are used to weld at the same time. Although the welding efficiency is improved, the safety hazards during welding are greatly increased. The thickness of steel pipes on the market is uneven, and the thickness of the wheel is different, which will affect the welding effect.

[0003] The mechanical arm of the intelligent pole welding machine of the present invention only needs two electric welding machines during welding, and the welding gun can move in the front, back, left and right directions. When welding the wheel buckle, the thickness of the steel pipe is uneven and the thickness of the wheel disc is different. The wheel buckle welding effect is achieved by adjusting the speed and distance of the left and right swing of the welding gun. Summary of the invention

[0004] The bottom of the base of the present invention is equipped with two groups of walking wheels, a column is provided on the base, a left welding gun swing device is installed at the left end of the column, the left welding gun swing device is installed at the left end of the column by a left welding gun swing seat, a left rotating shaft is installed above the left welding gun swing seat, a left swing plate is installed above the left rotating shaft, a left sliding block is installed above the left swing plate, the left guide rail crosses the left sliding block and is installed on the left welding gun clamping plate, the left welding gun is fixed on the left welding gun clamping plate by two left insulating blocks, a left propulsion cylinder is installed at the left rear of the left swing plate, a left propulsion cylinder contact is fixed on the left side of the left welding gun clamping plate, a left swing cylinder is installed just above the left welding gun swing device and fixed on the column, the left swing cylinder contact is installed on the left swing connecting rod, a left tension spring is installed on the upper part of the left swing connecting rod, and the lower part is connected to the left side of the left swing plate, a right welding gun swing device is installed at the right end of the column, the right welding gun swing device is installed at the right end of the column by a right welding gun swing seat, and the right welding gun swings A right rotating shaft is installed above the seat, a right swinging plate is installed above the right rotating shaft, a right slider is installed above the right swinging plate, the right guide rail crosses the right slider and is installed on the right welding gun clamping plate, the right welding gun is fixed on the right welding gun clamping plate by two right insulating blocks, a right thrust cylinder is installed at the right rear of the right swinging plate, the right thrust cylinder contact is fixed on the left side of the right welding gun clamping plate, a right swing cylinder is installed directly above the right welding gun swing device and fixed on the column, the right swing cylinder contact is installed on the right swing connecting rod, the upper part of the right swing connecting rod is equipped with a right tension spring, and the lower part is connected to the right side of the right swinging plate, a plate is installed on the top of the column, and an automatic lifting welding gun protective mask is installed at the front end of the plate, the protective mask is composed of a support rod, a mask, a connecting rod, and a mask pushing cylinder, the support rod is installed at the front end of the plate, the mask is installed on the support rod, a connecting rod is installed on the right side of the support rod, a mask cylinder contact is installed at the rear end of the connecting rod, and the tail of the mask cylinder is installed on the plate bracket.

[0005] When the left thrust cylinder is started, the left thrust cylinder contact drives the left welding gun clamping plate to move forward through the left slider, and the left welding gun on the left welding gun clamping plate also moves forward; when the left thrust cylinder contact retracts backward, the left welding gun retracts backward.

[0006] Similarly, when the right propulsion cylinder is started, the right propulsion cylinder contact moves forward to drive the right welding gun forward, and when the right propulsion cylinder contact retracts backward, the right welding gun retracts backward.

[0007] When the left swing cylinder is started, the left swing cylinder contact pushes the left swing connecting rod forward, and the left swing connecting rod drives the left swing plate to rotate leftward through the left rotating shaft, and the left swing plate drives the left welding gun to rotate rightward. When the left swing cylinder contact contracts, the left tension spring pulls back the left swing connecting rod to drive the left swing plate to rotate rightward through the left rotating shaft, and the left swing plate drives the left welding gun to rotate leftward.

[0008] Similarly, when the right swing cylinder is started, the right welding gun is driven to rotate to the left when the right swing cylinder contact extends, and the right welding gun is driven to rotate to the right when the right swing cylinder contact retracts.

[0009] When the mask cylinder is started, the mask cylinder contact extends to drive the connecting rod, the connecting rod drives the support rod to rotate, and the mask on the support rod drops down to cover the welding gun. When the mask cylinder contact retracts, the mask rises.

[0010] A dark glass lens is installed in the middle of the mask. When the welding gun is welding, you can observe the welding situation at any time through the dark glass lens to prevent your eyes from being hurt by welding sparks due to long-term viewing. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the main structure of the present invention.

[0012] Figure 2 It is a right view structural schematic diagram of the present invention.

[0013] Figure 3 It is a schematic diagram of the top structure of the present invention.

[0014] Figure 4 It is a schematic diagram of the structure of the left and right welding gun swinging device of the present invention. DETAILED DESCRIPTION

[0015] like Figure 1 , Figure 2 , Figure 3 Figure 4As shown in the figure: two sets of walking wheels 38 are installed at the bottom of the base 1, a column 2 is provided on the base 1, a left welding gun swing device is installed at the left end of the column 2, the left welding gun swing device is installed at the left end of the column by a left welding gun swing seat 3, a left rotating shaft 4 is installed above the left welding gun swing seat, a left swing plate 5 is installed above the left rotating shaft, a left slider 6 is installed above the left swing plate, a left guide rail 7 crosses the left slider and is installed on the left welding gun clamping plate 8, the left welding gun is fixed on the left welding gun 10 clamping plate by two left insulating blocks 9, and a left The propulsion cylinder 11 and the left propulsion cylinder contact 12 are fixed on the left side of the left welding gun clamping plate 8. The left swing cylinder 13 is installed just above the left welding gun swing device and is fixed on the column 2. The left swing cylinder contact 14 is installed on the left swing connecting rod 15. The upper part of the left swing connecting rod 15 is equipped with a left tension spring 16, and the lower part is connected to the left side of the left swing plate 5. The right end of the column is equipped with a right welding gun swing device. The right welding gun swing device is installed on the right end of the column 2 by a right welding gun swing seat 17. A right rotating shaft 18 is installed above the right welding gun swing seat 17. The right rotating shaft 1 8 is provided with a right swing plate 19 above, a right slider 20 is provided above the right swing plate 19, a right guide rail 21 crosses the right slider 20 and is installed on the right welding gun clamping plate 22, a right welding gun 23 is fixed on the right welding gun clamping plate 22 by two right insulating blocks 24, a right propulsion cylinder 25 is provided at the right rear of the right swing plate, a right propulsion cylinder contact 26 is fixed on the left side of the right welding gun clamping plate 22, a right swing cylinder 27 is provided just above the right welding gun swing device and is fixed on the column 2, and a right swing cylinder contact 28 is provided on the right swing connecting rod 29 On the top, the right swing connecting rod 29 is equipped with a right tension spring 30, and the lower part is connected to the right side of the right swinging plate 19. A plate 31 is installed on the top of the column 2, and an automatic lifting welding gun protective mask is installed at the front end of the plate. The protective mask is composed of a support rod 32, a mask 33, a connecting rod 34, and a mask pushing cylinder 35. The support rod 32 is installed at the front end of the plate 31, and the mask 33 is installed on the support rod 32. A connecting rod 34 is installed on the right side of the support rod 32, and a mask cylinder contact 36 is installed at the rear end of the connecting rod 34. The tail of the mask pushing cylinder 35 is installed on the plate bracket.

[0016] like Figure 1 , Figure 4 As shown: when the left thrust cylinder 11 is started, the left thrust cylinder contact 12 drives the left welding gun clamping plate 8 to move forward through the left slider 6, and the left welding gun 10 on the left welding gun clamping plate 8 is also moved forward; when the left thrust cylinder contact 12 retracts backward, the left welding gun 10 also retracts backward.

[0017] like Figure 4 As shown: when the right propulsion cylinder 25 is started, the right propulsion cylinder contact 26 is pushed forward to drive the right welding gun 23 forward, and when the right propulsion cylinder contact 26 is retracted backward, the right welding gun 23 is also retracted backward.

[0018] like Figure 1 , Figure 4As shown: when the left swing cylinder 13 is started, the left swing cylinder contact 14 pushes the left swing connecting rod 15 forward, and the left swing connecting rod 15 drives the left swing plate 5 to rotate left through the left rotating shaft 4, and the left swing plate 5 drives the left welding gun 10 to rotate left; when the left swing cylinder contact 14 contracts, the left tension spring 16 pulls back the left swing connecting rod 15 to drive the left swing plate 5 to rotate right through the left rotating shaft 4, and the left swing plate 5 drives the left welding gun 10 to rotate right.

[0019] like Figure 1 , Figure 4 As shown: when the right swing cylinder 27 is started, the right swing cylinder contact 28 extends to drive the right welding gun 23 to rotate to the right, and the right swing cylinder contact 28 retracts to drive the right welding gun 23 to rotate to the left.

[0020] like Figure 1 , Figure 2 As shown: when the mask cylinder 35 is started, the mask cylinder contact 36 extends to drive the connecting rod 34, and the connecting rod drives the support rod 32 to rotate, and the mask 33 on the support rod falls downward to cover the welding gun. When the mask cylinder contact 36 contracts, the mask 33 rises.

[0021] like Figure 1 As shown: a dark glass lens 37 is installed in the middle of the mask 33. When the welding gun is welding, the welding situation can be observed at any time through the dark glass lens to prevent the eyes from being hurt by watching the welding sparks for a long time.

Claims

1. The robot arm of the intelligent pole welding machine is characterized by: The bottom of the base included is equipped with a walking wheel, and the base is provided with a column. The left end of the column is equipped with a left welding gun swing device, and the left welding gun swing device is installed on the left end of the column by a left welding gun swing seat. A left rotating shaft is installed above the left welding gun swing seat, and a left swing plate is installed above the left rotating shaft. A left slider is installed above the left swing plate, and the left guide rail crosses the left slider and is installed on the left welding gun clamping plate. The left welding gun is fixed to the left welding gun clamping plate by two left insulating blocks. A left propulsion cylinder is installed at the left rear of the left swing plate, and the left propulsion cylinder contact is fixed on the left side of the left welding gun clamping plate. A left swing cylinder is installed just above the left welding gun swing device and fixed on the column, and the left swing cylinder contact is installed on the left swing On the moving connecting rod, the upper part of the left swing connecting rod is equipped with a left tension spring, and the lower part is connected to the left side of the left swing plate; the right end of the column is equipped with a right welding gun swing device, and the right welding gun swing device is installed on the right end of the column by a right welding gun swing seat, and a right rotating shaft is installed above the right welding gun swing seat, and a right swing plate is installed above the right rotating shaft, and a right slider is installed above the right swing plate, and the right guide rail crosses the right slider and is installed on the right welding gun clamping plate. The right welding gun is fixed to the right welding gun clamping plate by two right insulating blocks, and a right propulsion cylinder is installed at the right rear of the right swing plate, and the right propulsion cylinder contact is fixed on the left side of the right welding gun clamping plate, and a right swing cylinder is installed just above the right welding gun swing device and fixed on the column. The right swing cylinder contact is mounted on the right swing connecting rod, the upper part of the right swing connecting rod is equipped with a right tension spring, and the lower part is connected to the right side of the right swinging plate; the top of the column is equipped with a plate, and the front end of the plate is equipped with an automatic lifting welding gun protective mask, and the protective mask is composed of a support rod, a mask, a connecting rod, and a mask pushing cylinder. The support rod is installed at the front end of the plate, and the mask is installed on the support rod. A connecting rod is installed on the right side of the support rod, and a mask cylinder contact is installed at the rear end of the connecting rod. The tail of the mask cylinder is installed on the plate bracket; when the left propulsion cylinder is started, the left propulsion cylinder contact drives the left welding gun clamping plate to move forward through the left slider, and the left welding gun on the left welding gun clamping plate also moves forward; the left propulsion cylinder When the contact retracts backward, the left welding gun retracts backward; when the right propulsion cylinder is started, the right propulsion cylinder contact is pushed forward to drive the right welding gun forward, and when the right propulsion cylinder contact retracts backward, the right welding gun retracts backward; when the left swing cylinder is started, the left swing cylinder contact pushes the left swing connecting rod forward, and the left swing connecting rod drives the left swing plate to rotate left through the left rotating axis, and the left swing plate drives the left welding gun to rotate right, and when the left swing cylinder contact retracts, the left tension spring pulls back the left swing connecting rod to drive the left swing plate to rotate right through the left rotating axis, and the left swing plate drives the left welding gun to rotate left; when the right swing cylinder is started, the right swing cylinder contact extends to drive the right welding gun to rotate left, and when the right swing cylinder contact retracts, it drives the right welding gun to rotate right;When the mask cylinder is started, the mask cylinder contact extends to drive the connecting rod, the connecting rod drives the support rod to rotate, and the mask on the support rod falls down to cover the welding gun. When the mask cylinder contact shrinks, the mask rises; a black glass lens is installed in the middle of the mask, and the welding situation can be observed at any time through the black glass lens when the welding gun is welding, to prevent the eyes from being hurt by long-term viewing of welding sparks. ;

Citation Information

Patent Citations

  • Mechanical arm of intelligent vertical rod welding machine

    CN211465265U