An online real-time imaging detection device for high-efficiency spherical fuel elements
By designing a spherical fuel element online real-time imaging detection device including a ray machine, a ball storage mechanism, a material distribution mechanism, etc., the problem of inefficiency of traditional detection devices is solved, and efficient and automated multi-spherical fuel element detection is achieved.
Patent Information
- Application Number
- CN202010143185.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-04
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2040-03-04
AI Technical Summary
The traditional spherical fuel element detection device adopts semi-automated manual detection, which has low detection efficiency and cannot meet the production needs of high-temperature gas-cooled reactor spherical fuel elements.
A high-efficiency spherical fuel element online real-time imaging detection device is designed, including a ray machine, a ball storage mechanism, a feeding mechanism, a feeding mechanism, a rotating mechanism, a feeding mechanism, a feeding mechanism, a sorting mechanism and an imaging plate. The simultaneous detection of multi-spherical fuel elements is realized through automation and synchronous detection technology.
It realizes efficient and automated detection of spherical fuel components, significantly improves detection production efficiency, and can meet the needs of large-scale commercial production.
Smart Images

Figure CN111136029B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an on-line automatic detection device for multiple spherical fuel elements, and more specifically to an on-line real-time imaging detection device for spherical fuel elements with high efficiency. Background Art
[0002] With the increasing environmental pollution caused by the consumption of traditional energy in China and the intensification of the situation of short supply of energy, the development of nuclear power is a strategic choice for China to achieve sustainable development of energy and environment. In recent years, the new generation of high-temperature gas-cooled reactor nuclear power technology has been developed on a large scale in China, and there is an urgent need for qualified high-temperature gas-cooled reactor spherical fuel elements. The spherical fuel element is a fully ceramic element in which coated fuel particles are dispersed in a graphite matrix. The main inspection purpose is to confirm whether there are fuel particles escaping from the coating layer. The traditional detection device uses semi-automatic manual detection, and the spherical fuel elements are fed one by one. The detection process for each spherical fuel element takes 30 seconds, and the detection efficiency is low, far from meeting the production requirements. Therefore, the manufacturers of spherical fuel elements are urgently in need of an on-line real-time imaging detection device for spherical fuel elements that is efficient, fully automatic, and capable of synchronous detection of multiple spheres. Summary of the Invention
[0003] In view of the above problems, the present invention has developed an on-line real-time imaging detection device for spherical fuel elements with high efficiency.
[0004] The technical means of the present invention are as follows: An on-line real-time imaging detection device for spherical fuel elements with high efficiency, characterized in that it includes a ray machine and a fixing seat, a substrate, a ball storage mechanism, a material distribution mechanism, a material receiving mechanism, a rotating mechanism, a material pushing mechanism, a sorting mechanism, and an imaging plate. Among them, the ball storage mechanism, the rotating mechanism, and the sorting mechanism are installed on the substrate, the substrate is placed on the ground, the feed inlet of the ball storage mechanism is docked with the external feed channel, and the discharge outlet is docked with the material distribution mechanism. The material receiving mechanism, the material pushing mechanism, and the imaging plate are fixed on the rotating mechanism, and the sorting mechanism is docked with the external discharge channel;
[0005] The ray machine and the fixing seat include: a ray machine, a pipe clamp, and a fixing seat one. The ray machine is installed on the fixing seat one through the pipe clamp, and the fixing seat one is installed on the substrate;
[0006] The ball storage mechanism includes: a storage pipe, a pipe clamp, a fixing seat two, and a feed inlet. The fixing seat two is installed on the substrate, the pipe clamp is fixed on the fixing seat two by screws, and the storage pipe is fixed on the fixing seat two by the pipe clamp. Among them, the feed inlet of the storage pipe is docked with the external feed channel, and the discharge outlet is docked with the material distribution mechanism;
[0007] The material distribution mechanism includes: a material distribution chute, a baffle, a cylinder 1, a pusher rod component, a deep groove ball bearing, a bearing mounting seat, a sliding bushing, a transition shaft, a rotating bushing, and a shaft snap ring. The material distribution chute, cylinder 1, and bearing mounting seat are fixed on the substrate. The pusher rod component is fixed on cylinder 1. The deep groove ball bearing is embedded in the bearing mounting seat. The sliding bushing is inserted into the shaft hole of the transition shaft. The output shaft end of the transition shaft is connected to the pusher rod component through the rotating bushing and the shaft snap ring. The tail extension rod of the baffle cooperates with the sliding bushing, and the rotating shaft of the baffle cooperates with the deep groove ball bearing. When cylinder 1 works, while the cylinder 1 push rod pushes the pusher rod component forward, the pusher rod component pulls the tail extension rod of the baffle to make a reciprocating swing with the axis of the deep groove ball bearing as the center;
[0008] The material receiving mechanism includes: a cylinder 2 and a material receiving seat. The material receiving seat is fixed on cylinder 2, and cylinder 2 is fixed on the rotating mechanism;
[0009] The rotating mechanism includes: a base, a sliding seat, a linear guide rail, a locking handle, a vacuum chuck, a slewing ring bearing, a synchronous belt, a synchronous pulley, a speed reducer, a speed reducer fixing seat, a servo motor, an air pipe rotary joint, and an air pipe fixing seat. The base is fixed on the substrate. The linear guide rail and the locking handle are fixed on the base. The moving slider on the linear guide rail is fixed to the sliding seat. The servo motor is fixed on the speed reducer, and the speed reducer is fixed on the speed reducer fixing seat. The synchronous pulley is fixed on the output shaft of the speed reducer. The speed reducer fixing seat is installed on the left side of the sliding seat. The slewing ring bearing is installed on the sliding seat. The synchronous pulleys are respectively fixed on the slewing ring bearing. The synchronous belt connects the synchronous pulley on the speed reducer and the synchronous pulleys on the slewing ring bearing one by one. The vacuum chucks are respectively fixed on the synchronous pulleys of the slewing ring bearing. When the servo motor works, it drives the synchronous pulley to rotate through the speed reducer, and the synchronous belt synchronously drives the synchronous pulleys at the three stations, and finally realizes the synchronous rotation of the three vacuum chucks;
[0010] The material pushing mechanism includes: a cylinder 3, a cylinder fixing seat, a coupling, a material pushing rod component, and a support. The cylinder fixing seat fixes cylinder 3 on the sliding seat. The material pushing rod component is fixed on the support and is connected to cylinder 3 through the coupling. When cylinder 3 works, the piston rod of cylinder 3 pulls the material pushing rod component to complete the material pushing action;
[0011] The sorting mechanism includes: nylon stoppers, a cylinder 4, a cylinder 5, a fixing seat 3, and a guide track. The fixing seat 3 is installed on the substrate. The guide track is installed on the fixing seat 3 at an inclination of 3 degrees. The cylinder 4 and the cylinder 5 are installed on the fixing seat 3. The nylon stoppers are respectively fixed on the cylinder 4 and the cylinder 5. During operation, the piston rods of the cylinder 4 and the cylinder 5 alternately extend to complete the material blocking action.
[0012] The method of distributing multiple spherical fuel elements: The distribution chute is installed at an inclination of 3 degrees in the ball inlet direction to facilitate the free rolling of the spherical fuel elements. After the spherical fuel elements enter the distribution chute, the first, third, and fifth station spherical fuel elements are blocked by the baffle plate, and the second, fourth, and sixth station spherical fuel elements are blocked by the fixed baffle on the distribution chute. There are 3 push rods distributed on the push rod component, corresponding to the spherical fuel elements at the first, third, and fifth stations. The push rod component pushes the spherical fuel elements out of the distribution chute. While the push rod moves, the associated mechanism pulls up the baffle plate, so that the spherical fuel elements at the first, third, and fifth stations can be smoothly pushed out. At this time, the push rod plays an isolating role, isolating the spherical fuel elements at the second, fourth, and sixth stations in place. After the pushing is completed, the push rod component and the baffle plate return to their original positions. The spherical fuel elements stored at the second, fourth, sixth stations and in the ball storage mechanism start to do free rolling motion from rest by the action of gravity in the inclined distribution chute and refill the six stations of the distribution chute again.
[0013] The working method of the rotating mechanism: The servo motor is fixed on the reducer, the reducer is fixed on the reducer fixing seat, the synchronous pulley is fixed on the output shaft of the reducer, the reducer fixing seat is installed on the left side of the sliding seat, the slewing ring bearing is installed on the sliding seat, the synchronous pulleys are respectively fixed on the slewing ring bearing, and the synchronous belt connects the synchronous pulley on the reducer with the synchronous pulleys on the slewing ring bearing one by one. The vacuum suction cups are respectively fixed on the synchronous pulleys of the slewing ring bearing. When the servo motor works, it drives the synchronous pulley to rotate through the reducer, and the synchronous belt drives the synchronous pulleys at the three stations synchronously, and finally realizes the synchronous rotation of the three vacuum suction cups.
[0014] Among them, for the online real-time imaging detection method of multiple spherical fuel elements, the first step: turn on the high-voltage detection system, and the ray machine emits X-rays when it works; the second step: before detection, the spherical fuel elements to be detected are stored in the storage area and the material distribution chute; the third step: the second cylinder pushes the material receiving seat up to the material receiving position; the fourth step: after the photoelectric limit switches corresponding to the first, third, and fifth workstations on the baffle detect the spherical fuel elements, the pushing rod component pushes out the spherical fuel elements at the first, third, and fifth workstations and they fall on the material receiving seat, and the pushing rod component resets. The remaining spherical fuel elements roll freely under the action of gravity and refill the first, third, and fifth workstations in the material distribution chute again; the fifth step: after the reset signal of the pushing rod component is transmitted to the second cylinder, the second cylinder resets. At this time, 3 spherical fuel elements fall on the corresponding vacuum suction cups; the sixth step: the reset signal of the second cylinder is transmitted to the servo motor and the vacuum generator, and the vacuum generator starts to pump vacuum. The vacuum suction cup fixes the spherical fuel element by negative pressure. At this time, the servo motor also starts to work. According to the pre-compiled database, the servo motor drives the vacuum suction cup to pause once every 6 degrees of rotation, and rotates a total of 30 times. Images of the spherical fuel elements are collected at the interval of each pause, a total of 30 images; the seventh step: after the collection is completed, the pushing rod component of the material dialing mechanism dials out 3 spherical fuel elements from the imaging area and finally stops at the sorting mechanism; the eighth step: the fourth and fifth cylinders of the sorting mechanism alternately lift and lower to send out 3 spherical fuel elements in an orderly manner; the ninth step: repeat steps three to eight to complete the detection of the remaining spherical fuel elements in this batch.
[0015] Among them, the 3 vacuum suction cups of the rotating mechanism are driven by a set of speed reducers and a servo motor, or driven by multiple sets of speed reducers and a servo motor, or driven by an electric turntable.
[0016] Among them, the sorting mechanism uses a double-cylinder to isolate the spherical fuel elements, or uses a link mechanism with a single power source to realize the isolation of the spherical fuel elements.
[0017] Among them, the device adopts an automatic recognition and archiving record method for the filling defects of coated particle fuel, and the automatic discrimination level is adjusted in an adjustable manner.
[0018] Due to the adoption of the above technical solutions, the present invention fundamentally solves the disadvantages of low detection efficiency of traditional manual and semi-automatic detection devices, truly realizes the purpose of automatic detection, greatly improves the detection production efficiency, and is suitable for wide promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 : The front view of the present invention
[0020] Figure 2 : The left view of the present invention
[0021] Figure 3 : Figure 1Front view of the middle ray machine and the fixing base
[0022] Figure 4 : Figure 1 Front view of the middle ball storage mechanism
[0023] Figure 5 : Figure 1 Top view of the middle ball storage mechanism
[0024] Figure 6 : Figure 1 Front view of the middle material distribution mechanism
[0025] Figure 7 : Figure 1 Right view of the middle material distribution mechanism
[0026] Figure 8 : Figure 1 Cross-sectional view of the middle material distribution mechanism
[0027] Figure 9 : Figure 2 Front view of the middle material receiving mechanism, rotating mechanism, and material dialing mechanism
[0028] Figure 10 : Figure 2 Front view of the middle sorting mechanism.
[0029] Reference signs
[0030] 1. Ray machine and fixing base, 2. Substrate, 3. Ball storage mechanism, 4. Material distribution mechanism, 5. Material receiving mechanism, 6. Rotating mechanism, 7. Material dialing mechanism, 8. Sorting mechanism, 9. Imaging plate, 101. Ray machine, 102. Pipe clamp, 103. Fixing base one, 301. Storage pipe, 302. Pipe clamp, 303. Fixing base two, 304. Feed inlet, 401. Material distribution chute, 402. Baffle, 403. Cylinder one, 404. Pushing rod component, 405. Deep groove ball bearing, 406. Bearing mounting seat, 407. Sliding bushing, 408. Transition shaft, 409. Rotating bushing, 410. Shaft retaining ring, 501. Cylinder two, 502. Material receiving seat, 601. Base, 602. Sliding seat, 603. Linear guide rail, 604. Locking handle, 605. Vacuum chuck, 606. Slewing ring bearing, 607. Synchronous belt, 608. Synchronous belt pulley, 609. Reducer, 610. Reducer fixing base, 611. Servo motor, 612. Pneumatic rotary joint, 613. Pneumatic pipe fixing base, 701. Cylinder three, 702. Cylinder fixing base, 703. Coupling, 704. Material dialing rod component, 705. Support, 801. Nylon stop block, 802. Cylinder four, 803. Cylinder five, 804. Fixing base three, 805. Guide track. Detailed implementation manners
[0031] Such as Figures 1 - 10A high-efficiency on-line real-time imaging detection device for spherical fuel elements, characterized in that it includes: a ray machine and a fixing seat 1, a substrate 2, a ball storage mechanism 3, a material distribution mechanism 4, a material receiving mechanism 5, a rotating mechanism 6, a material pushing mechanism 7, a sorting mechanism 8, and an imaging plate 9. Among them, the ball storage mechanism 3, the rotating mechanism 6, and the sorting mechanism 8 are installed on the substrate 2, the substrate 2 is placed on the ground, the feeding port 304 of the ball storage mechanism 3 is docked with the external feeding channel, and the discharging port is docked with the material distribution mechanism 4. The material receiving mechanism 5, the material pushing mechanism 7, and the imaging plate 9 are fixed on the rotating mechanism 6, and the sorting mechanism 8 is docked with the external discharging channel;
[0032] The ray machine and the fixing seat 1 include: a ray machine 101, a pipe clamp 102, and a fixing seat one 103. The ray machine 101 is installed on the fixing seat one 103 through the pipe clamp 102, and the fixing seat one 103 is installed on the substrate 2;
[0033] The ball storage mechanism 3 includes: a storage pipe 301, a pipe clamp 302, a fixing seat two 303, and a feeding port 304. The fixing seat two 303 is installed on the substrate 2, the pipe clamp 302 is fixed on the fixing seat two 303 by screws, and the storage pipe 301 is fixed on the fixing seat two 303 by the pipe clamp 302. Among them, the feeding port 304 of the storage pipe 301 is docked with the external feeding channel, and the discharging port is docked with the material distribution mechanism 4;
[0034] The material distribution mechanism 4 includes: a material distribution chute 401, a baffle 402, a cylinder one 403, a material pushing rod member 404, a deep groove ball bearing 405, a bearing mounting seat 406, a sliding shaft sleeve 407, a transition shaft 408, a rotating shaft sleeve 409, and a shaft retaining ring 410. The material distribution chute 401, the cylinder one 403, and the bearing mounting seat 406 are fixed on the substrate 2. The material pushing rod member 404 is fixed on the cylinder one 403. The deep groove ball bearing 405 is embedded in the bearing mounting seat 406. The sliding shaft sleeve 407 is embedded in the shaft hole of the transition shaft 408. The output shaft end of the transition shaft 408 is connected to the material pushing rod member 404 through the rotating shaft sleeve 409 and the shaft retaining ring 410. The tail extension rod of the baffle 402 cooperates with the sliding shaft sleeve 407, and the rotating shaft of the baffle 402 cooperates with the deep groove ball bearing 405. When the cylinder one 403 works, while the cylinder one 403 pushes the material pushing rod member 404 forward, the material pushing rod member 404 pulls the tail extension rod of the baffle 402 to swing reciprocally around the axis of the deep groove ball bearing 405;
[0035] The material receiving mechanism 5 includes: a cylinder two 501 and a material receiving seat 502. The material receiving seat 502 is fixed on the cylinder two 501, and the cylinder two 501 is fixed on the rotating mechanism 6;
[0036] The rotation mechanism 6 includes: a base 601, a sliding seat 602, a linear guide 603, a locking handle 604, a vacuum chuck 605, a slewing ring bearing 606, a synchronous belt 607, a synchronous pulley 608, a speed reducer 609, a speed reducer fixing seat 610, a servo motor 611, an air pipe rotary joint 612, and an air pipe fixing seat 613; the base 601 is fixed on the substrate 2, the linear guide 603 and the locking handle 604 are fixed on the base 601, and the moving slider on the linear guide 603 is fixed to the sliding seat 602. The servo motor 611 is fixed on the speed reducer 609, the speed reducer 609 is fixed on the speed reducer fixing seat 610, the synchronous pulley 608 is fixed on the output shaft of the speed reducer 609, and the speed reducer fixing seat 610 is installed on the left side of the sliding seat 602. The slewing ring bearing 606 is installed on the sliding seat 602, the synchronous pulleys 608 are respectively fixed on the slewing ring bearing 606, and the synchronous belt 607 connects the synchronous pulley 608 on the speed reducer 609 and the synchronous pulley 608 on the slewing ring bearing 606 one by one. The vacuum chucks 605 are respectively fixed on the synchronous pulleys 608 of the slewing ring bearing 606. When the servo motor 611 works, it drives the synchronous pulley 608 to rotate through the speed reducer 609, and the synchronous belt 607 synchronously drives the synchronous pulleys 608 at three stations, and finally realizes the synchronous rotation of the three vacuum chucks 605;
[0037] The material feeding mechanism 7 includes: a cylinder three 701, a cylinder fixing seat 702, a coupling 703, a material feeding rod member 704, and a support 705. The cylinder fixing seat 702 fixes the cylinder three 701 on the sliding seat 602. The material feeding rod member 704 is fixed on the support 705 and is connected to the cylinder three 701 through the coupling 703. When the cylinder three 701 works, the piston rod of the cylinder three 701 pulls the material feeding rod member 704 to complete the material feeding action;
[0038] The sorting mechanism 8 includes: a nylon stopper 801, a cylinder four 802, a cylinder five 803, a fixing seat three 804, and a guide track 805; the fixing seat three 804 is installed on the substrate 2, the guide track 805 is installed on the fixing seat three 804 at an inclination of 3 degrees, the cylinder four 802 and the cylinder five 803 are installed on the fixing seat three 804, and the nylon stoppers 801 are respectively fixed on the cylinder four 802 and the cylinder five 803. During operation, the piston rods of the cylinder four 802 and the cylinder five 803 alternately extend to complete the material blocking action.
[0039] The method of distributing multiple spherical fuel elements: The distribution chute 401 is installed at an inclination of 3 degrees in the ball inlet direction to facilitate the free rolling of the spherical fuel elements. After the spherical fuel elements enter the distribution chute 401, the baffle 402 blocks the spherical fuel elements at the first, third, and fifth stations, and the fixed baffle on the distribution chute 401 blocks the spherical fuel elements at the second, fourth, and sixth stations. There are 3 push rods distributed on the pusher rod member 404, corresponding to the spherical fuel elements at the first, third, and fifth stations. The pusher rod member 404 pushes the spherical fuel elements out of the distribution chute 401. While the pusher rod moves, the associated mechanism pulls up the baffle 402, so that the spherical fuel elements at the first, third, and fifth stations can be smoothly pushed out. At this time, the pusher rod plays an isolating role, isolating the spherical fuel elements at the second, fourth, and sixth stations in place. After the pushing is completed, the pusher rod member 404 and the baffle 402 return to their original positions. The spherical fuel elements stored at the second, fourth, sixth stations and in the ball storage mechanism start to do free rolling motion from rest by the action of gravity in the inclined distribution chute 401 and refill the six stations of the distribution chute 401 again.
[0040] The working method of the rotating mechanism 6: The servo motor 611 is fixed on the reducer 609, the reducer 609 is fixed on the reducer fixing seat 610, the synchronous pulley 608 is fixed on the output shaft of the reducer 609, the reducer fixing seat 610 is installed on the left side of the sliding seat 602, the slewing ring bearing 606 is installed on the sliding seat 602, the synchronous pulley 608 is respectively fixed on the slewing ring bearing 606, and the synchronous belt 607 connects the synchronous pulley 608 on the reducer 609 with the synchronous pulley 608 on the slewing ring bearing 606 one by one. The vacuum suction cups 605 are respectively fixed on the synchronous pulleys 608 of the slewing ring bearing 606. When the servo motor 611 works, it drives the synchronous pulley 608 to rotate through the reducer 609, and the synchronous belt 607 synchronously drives the synchronous pulleys 608 at the three stations, and finally realizes the synchronous rotation of the three vacuum suction cups 605.
[0041] Among them, for the online real-time imaging detection method of multiple spherical fuel elements, the first step: turn on the high-voltage detection system, and the ray machine 101 emits X-rays; the second step: before detection, the spherical fuel elements to be detected are stored in the storage area and the material distribution chute 401; the third step: the cylinder two 501 pushes the receiving seat 502 to rise to the receiving position; the fourth step: after the photoelectric limit switches corresponding to the first, third, and fifth workstations on the baffle 402 sense the spherical fuel elements, the pusher rod member 404 pushes out the spherical fuel elements at the first, third, and fifth workstations and drops them on the receiving seat 502, and the pusher rod member 404 resets. The remaining spherical fuel elements roll freely under the action of gravity and refill the first, third, and fifth workstations in the material distribution chute 401 again; the fifth step: after the reset signal of the pusher rod member 404 is transmitted to the cylinder two 501, the cylinder two 501 resets. At this time, 3 spherical fuel elements fall on the corresponding vacuum suction cups 605; the sixth step: the reset signal of the cylinder two 501 is transmitted to the servo motor 611 and the vacuum generator, and the vacuum generator starts to pump vacuum. The vacuum suction cups 605 fix the spherical fuel elements by negative pressure. At this time, the servo motor 611 also starts to work. According to the pre-compiled database, the servo motor 611 drives the vacuum suction cups 605 to pause once every 6 degrees of rotation, and rotates a total of 30 times. Images of the spherical fuel elements are collected during the pause interval each time, for a total of 30 images; the seventh step: after the collection is completed, the pusher rod member 704 of the material dialing mechanism 7 dials out 3 spherical fuel elements from the imaging area and finally stops at the sorting mechanism 8; the eighth step: the cylinder four 802 and the cylinder five 803 of the sorting mechanism 8 alternately lift and lower to send out 3 spherical fuel elements in an orderly manner; the ninth step: repeat steps three to eight to complete the detection of the remaining spherical fuel elements in this batch.
[0042] Among them, the 3 vacuum suction cups 605 of the rotating mechanism 6 are driven by a set of speed reducers 609 and a servo motor 611, or driven by multiple sets of speed reducers 609 and servo motors 611, or driven by an electric turntable.
[0043] Among them, the sorting mechanism 8 uses a double-cylinder to isolate the spherical fuel elements, or uses a linkage mechanism with a single power source to isolate the spherical fuel elements.
[0044] Among them, the device adopts an automatic recognition and archiving record method for the coating particle fuel filling defect, and the automatic discrimination level is adjusted in an adjustable manner.
[0045] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. An online real-time imaging detection device for high-efficiency spherical fuel elements, characterized in that: It includes an X-ray machine and a fixing base, a substrate, a ball storage mechanism, a material distributing mechanism, a material receiving mechanism, a rotating mechanism, a material pushing mechanism, a sorting mechanism, and an imaging plate. Among them, the ball storage mechanism, the rotating mechanism, and the sorting mechanism are installed on the substrate. The substrate is placed on the ground. The feeding port of the ball storage mechanism is docked with the external feeding channel, and the discharging port is docked with the material distributing mechanism. The material receiving mechanism, the material pushing mechanism, and the imaging plate are fixed on the rotating mechanism. The sorting mechanism is docked with the external discharging channel; The X-ray machine and the fixing base include: an X-ray machine, a pipe clamp, and a fixing base one. The X-ray machine is installed on the fixing base one through the pipe clamp, and the fixing base one is installed on the substrate; The ball storage mechanism includes: a material storage pipe, a pipe clamp, a fixing base two, and a feeding port. The fixing base two is installed on the substrate. The pipe clamp is fixed on the fixing base two by screws. The material storage pipe is fixed on the fixing base two by the pipe clamp. Among them, the feeding port of the material storage pipe is docked with the external feeding channel, and the discharging port is docked with the material distributing mechanism; The material distributing mechanism includes: a material distributing chute, a baffle, a cylinder one, a material pushing rod component, a deep groove ball bearing, a bearing mounting seat, a sliding shaft sleeve, a transition shaft, a rotating shaft sleeve, and a shaft retaining ring. The material distributing chute, the cylinder one, and the bearing mounting seat are fixed on the substrate. The material pushing rod component is fixed on the cylinder one. The deep groove ball bearing is embedded in the bearing mounting seat. The sliding shaft sleeve is embedded in the shaft hole of the transition shaft. The output shaft end of the transition shaft is connected to the material pushing rod component through the rotating shaft sleeve and the shaft retaining ring. The tail extension rod of the baffle is matched with the sliding shaft sleeve, and the rotating shaft of the baffle is matched with the deep groove ball bearing. When the cylinder one works, while the cylinder one push rod pushes the material pushing rod component forward, the material pushing rod component pulls the tail extension rod of the baffle to make a reciprocating swing around the axis of the deep groove ball bearing; The material receiving mechanism includes: a cylinder two and a material receiving seat. The material receiving seat is fixed on the cylinder two, and the cylinder two is fixed on the rotating mechanism; The rotating mechanism includes: a base, a sliding seat, a linear guide rail, a locking handle, a vacuum chuck, a slewing ring bearing, a synchronous belt, a synchronous pulley, a speed reducer, a speed reducer fixing seat, a servo motor, an air pipe rotary joint, and an air pipe fixing seat. The base is fixed on the substrate. The linear guide rail and the locking handle are fixed on the base. The moving slider on the linear guide rail is fixed to the sliding seat. The servo motor is fixed on the speed reducer, and the speed reducer is fixed on the speed reducer fixing seat. The synchronous pulley is fixed on the output shaft of the speed reducer. The speed reducer fixing seat is installed on the left side of the sliding seat. The slewing ring bearing is installed on the sliding seat. The synchronous pulleys are respectively fixed on the slewing ring bearing. The synchronous belt connects the synchronous pulley on the speed reducer and the synchronous pulleys on the slewing ring bearing one by one. The vacuum chucks are respectively fixed on the synchronous pulleys of the slewing ring bearing. When the servo motor works, it drives the synchronous pulley to rotate through the speed reducer, and the synchronous belt synchronously drives the synchronous pulleys at the three workstations, and finally realizes the synchronous rotation of the three vacuum chucks; The material pushing mechanism includes: a cylinder three, a cylinder fixing seat, a coupling, a material pushing rod component, and a support. The cylinder fixing seat fixes the cylinder three on the sliding seat. The material pushing rod component is fixed on the support and is connected to the cylinder three through the coupling. When the cylinder three works, the piston rod of the cylinder three pulls the material pushing rod component to complete the material pushing action; The sorting mechanism includes: nylon stoppers, cylinder four, cylinder five, fixed seat three, and guiding track; the fixed seat three is installed on the substrate, the guiding track is installed on the fixed seat three at an inclination of 3 degrees, the cylinder four and the cylinder five are installed on the fixed seat three, and the nylon stoppers are respectively fixed on the cylinder four and the cylinder five. During operation, the piston rods of the cylinder four and the cylinder five alternately extend to complete the material blocking action; Method for distributing multiple spherical fuel elements: The distribution chute is installed at an inclination of 3 degrees in the ball inlet direction to facilitate the free rolling of the spherical fuel elements. After the spherical fuel elements enter the distribution chute, the first, third, and fifth station spherical fuel elements are blocked by the baffle plate, and the second, fourth, and sixth station spherical fuel elements are blocked by the fixed baffle on the distribution chute. There are 3 push rods distributed on the pusher rod member, corresponding to the spherical fuel elements at the first, third, and fifth stations. The pusher rod member pushes the spherical fuel elements out of the distribution chute. While the pusher rod moves, the associated mechanism pulls up the baffle plate, so that the spherical fuel elements at the first, third, and fifth stations can be smoothly pushed out. At this time, the pusher rod plays an isolating role, isolating the spherical fuel elements at the second, fourth, and sixth stations in place. After the pushing is completed, the pusher rod member and the baffle plate return to their original positions. The spherical fuel elements stored at the second, fourth, sixth stations and in the ball storage mechanism start to do free rolling movement from rest under the action of gravity in the inclined distribution chute and refill the six stations of the distribution chute again.
2. The on-line real-time imaging detection device for a high-efficiency spherical fuel element according to claim 1, characterized in that: Method for online real-time imaging detection of multiple spherical fuel elements. First step: Turn on the high-voltage detection system, and the ray machine emits X-rays when working. Second step: Before detection, the spherical fuel elements to be detected are stored in the storage area and the distribution chute. Third step: Cylinder two pushes the receiving seat up to the receiving position. Fourth step: After the photoelectric limit switches corresponding to the first, third, and fifth stations on the baffle plate sense the spherical fuel elements, the pusher rod member pushes the spherical fuel elements at the first, third, and fifth stations out and onto the receiving seat. The pusher rod member returns to its original position, and the remaining spherical fuel elements roll freely under the action of gravity and refill the first, third, and fifth stations in the distribution chute again. Fifth step: After the reset signal of the pusher rod member is transmitted to cylinder two, cylinder two resets. At this time, 3 spherical fuel elements fall on the corresponding vacuum suction cups. Sixth step: The reset signal of cylinder two is transmitted to the servo motor and the vacuum generator. The vacuum generator starts to pump vacuum, and the vacuum suction cups fix the spherical fuel elements by negative pressure. At this time, the servo motor also starts to work. According to the pre-compiled database, the servo motor drives the vacuum suction cups to pause once every 6 degrees of rotation, for a total of 30 rotations. Images of the spherical fuel elements are collected during each pause, for a total of 30 images. Seventh step: After the collection is completed, the pusher rod member of the dialing mechanism dials out the 3 spherical fuel elements from the imaging area and finally stops at the sorting mechanism. Eighth step: The cylinder four and the cylinder five of the sorting mechanism alternately lift and lower to send out the 3 spherical fuel elements in an orderly manner. Ninth step: Repeat steps three to eight to complete the detection of the remaining spherical fuel elements in this batch.
3. An on-line real-time imaging detection device for a high-efficiency spherical fuel element according to claim 1, characterized in that: The three vacuum suction cups of the rotating mechanism are driven by a set of speed reducers and servo motors, or by multiple sets of speed reducers and servo motors, or by an electric turntable.
4. An on-line real-time imaging detection device for a high-efficiency spherical fuel element according to claim 1, characterized in that: The sorting mechanism uses double cylinders to isolate spherical fuel elements, or uses a linkage mechanism with a single power source to achieve the isolation of spherical fuel elements.
5. An on-line real-time imaging detection device for a high-efficiency spherical fuel element according to claim 1, characterized in that: Among them, the device automatically identifies and archives the filling defects of coated particle fuel, and the automatic discrimination level is adjusted in an adjustable manner.
Citation Information
Patent Citations
High-efficiency spherical fuel element online real-time imaging detection device
CN211888006U