Tread circle dividing line detection device and detection method

The tread circle dividing line detection device with a laser line projector and positioning posts addresses the lack of detection tools in tire molds, ensuring accurate cutting by correcting potential offset or non-centripetal errors, thereby enhancing product quality and yield.

CN111141233BActive Publication Date: 2024-12-10QINGDAO JINKE MOLD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202010107333.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-02-21
Publication Date
2024-12-10
Estimated Expiration
2040-02-21

AI Technical Summary

Technical Problem

The tire mold industry lacks suitable detection tools to accurately detect the tread circle dividing line before cutting, leading to potential offset or non-centripetal issues during the cutting process, resulting in quality loss.

Method used

A tread circle dividing line detection device comprising a support frame with a laser line projector and positioning posts, which ensures the laser probe aligns with the cutting line to check for offset or centripetal errors, allowing for precise adjustment and correction.

Benefits of technology

The device and method effectively prevent offset or non-centripetal errors, ensuring accurate cutting and improving product quality and yield by aligning the molybdenum wire with the correct cutting line.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111141233B_ABST
    Figure CN111141233B_ABST
Patent Text Reader

Abstract

The present invention discloses a tread ring dividing line detection device and detection method, belonging to the field of tire molds. The detection device includes a support frame arranged on the top surface of the tread ring, and a laser line projector; the support frame includes a Y-shaped body, the Y-shaped body includes a main frame, and two sub-frames extending from the main frame; the support frame also includes an intermediate sub-frame for supporting the laser line projector and extending along the center line of the Y-shaped body; the two sub-frames are symmetrically distributed along the intermediate sub-frame; positioning columns are symmetrically arranged below the two sub-frames, and the positioning columns are arranged on the inner side of the top surface of the tread ring; the laser probe of the laser line projector points to the cutting line on the tread ring and the molybdenum wire of the wire cutting device. The present invention is applied to tire mold detection, solves the problem of the risk of offset or non-centripetal when wire cutting blocks in the existing tire mold field, and has the characteristics of being able to reduce the quality loss caused by the offset or non-centripetal of the dividing line, and having a significant error prevention effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the field of tire molds, and in particular relates to a tread circle dividing line detection device and a detection method. Background Art

[0002] In the tire mold industry, the pattern rings are mostly made by electric punching the whole circle and then cutting them by wire. Since the circumferential distance between the pattern ring dividing line and the radial ribs of the pattern block cavity is very close, and the rib production of the pattern ring and the marking of the dividing line require two types of processing, there is a cumulative error, so there is a high possibility of offset or non-centripetal when the pattern block is cut. In addition, due to the lack of suitable detection tools, the pattern ring dividing line cannot be detected before cutting by wire, resulting in the risk of offset or non-centripetal when cutting by wire. Summary of the invention

[0003] In view of the shortcomings of the prior art, the technical problem to be solved by the present invention is to overcome the problem that the existing tire mold field has no suitable detection tools and cannot detect the tread circle dividing line before line cutting, resulting in the risk of offset or non-centripetal during line cutting. A tread circle dividing line detection device and detection method are proposed, which can determine whether the dividing line will be offset or non-centripetal after dividing, reduce the quality loss caused by the offset or non-centripetal of the dividing line, and have obvious error prevention effect.

[0004] In order to solve the technical problem, the technical solution adopted by the present invention is:

[0005] The present invention provides a tread ring dividing line detection device, comprising a support frame arranged on the top surface of the tread ring, and a laser line projector;

[0006] The support frame includes a Y-shaped body, and the Y-shaped body includes a main frame and two sub-frames extending from the main frame;

[0007] The support frame also includes an intermediate sub-bracket for supporting the laser line projector and extending along the center line of the Y-shaped body;

[0008] The two sub-supports are symmetrically distributed along the middle sub-support;

[0009] Positioning posts are symmetrically arranged below the two sub-supports, and the positioning posts are arranged against the inner side of the top surface of the pattern ring;

[0010] The laser probe of the laser line projector points to the cutting line on the tread ring and the molybdenum wire of the wire cutting device.

[0011] Preferably, it also includes a fixing plate arranged below the main frame, and the fixing plate is arranged against the outer side of the top surface of the tread ring.

[0012] Preferably, the fixing plate and the tread ring are fixedly connected by fastening bolts.

[0013] The present invention also provides a detection method for detecting whether the cutting line is offset by the pattern circle dividing line detection device described in any of the above technical solutions, comprising the following steps:

[0014] The laser probe of the laser line projector emits laser light and irradiates it on the cutting line opposite to the laser line projector to check whether the cutting line is offset or centripetal;

[0015] If the cutting line is offset or not centripetal, the cutting line is redrawn and inspected again using the tread circle dividing line detection device until the cutting line is not offset and is centripetal.

[0016] Preferably, the method further includes the following steps: when the cutting line is not offset and is centripetal, adjusting the molybdenum wire of the wire cutting device until the molybdenum wire coincides with the laser.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention provides a pattern circle dividing line detection device, which can determine whether the dividing line will be offset or non-centripetal after the dividing line is divided into blocks, reduce the quality loss caused by the offset or non-centripetal of the dividing line, and have an obvious error prevention effect;

[0019] 2. The present invention also provides a detection method for detecting whether the cutting line is offset by using the pattern circle dividing line detection device, thereby checking whether the cutting line is in line with the product requirements, thereby improving the quality and yield of the product;

[0020] 3. The present invention also provides a detection method for using the tread ring dividing line detection device to detect whether the cutting line is offset, thereby ensuring that the molybdenum wire of the wire cutting device cuts the tread ring along the cutting line and ensuring the accuracy of the segmentation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A top view of a tread circle dividing line detection device provided in an embodiment of the present invention;

[0022] Figure 2 A schematic diagram of the layout of a tread circle dividing line detection device provided in an embodiment of the present invention;

[0023] Figure 3 It is a schematic structural diagram of a tread circle dividing line detection device provided in an embodiment of the present invention.

[0024] In the above figures: 1. Support frame; 11. Main frame; 12. Sub-bracket; 13. Middle sub-bracket; 14. Positioning column; 15. Fixing plate; 16. Fastening bolts; 2. Laser line projector; 3. Pattern ring; 4. Wire cutting equipment; 41. Molybdenum wire. DETAILED DESCRIPTION

[0025] The present invention is described in detail below by way of exemplary embodiments. However, it should be understood that elements, structures, and features in one embodiment may also be beneficially combined in other embodiments without further description.

[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "inner", "outer" and the like indicate positions or location relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Example: Figure 1 , 2 As shown in Figure 3, the present invention provides a tread ring dividing line detection device, including a support frame 1 arranged on the top surface of the tread ring 3, and a laser line projector 2; the support frame 1 includes a Y-shaped body, the Y-shaped body includes a main frame 11, and two sub-frames 12 extending from the main frame 11; the support frame 1 also includes a middle sub-frame 13 for supporting the laser line projector 2 and extending along the center line of the Y-shaped body; the two sub-frames 12 are symmetrically distributed along the middle sub-frame 13; positioning columns 14 are symmetrically arranged under the two sub-frames 12, and the positioning columns 14 are arranged on the inner side of the top surface of the tread ring 3; the laser probe of the laser line projector 2 points to the cutting line on the tread ring 3 and the molybdenum wire 41 of the wire cutting device 4. The tread ring dividing line detection device sets a positioning column 14 and limits the placement position of the positioning column 14 and the support frame 1 at the same time, ensuring that the laser probe of the laser line projector 2 points to the center of the tread ring 3. In addition, by limiting the positional relationship between the laser probe and the cutting line of the tread ring 3 and the molybdenum wire 41, it is ensured whether the dividing line will be offset or non-centripetal after dividing into blocks according to the dividing line, thereby reducing the quality loss caused by the offset or non-centripetal of the dividing line, and the error prevention effect is obvious.

[0029] In order to ensure the stability of the tread circle dividing line detection device, a fixing plate 15 is also provided below the main frame 11 , and the fixing plate 15 is arranged against the outer side of the top surface of the tread circle 3 .

[0030] Furthermore, the fixing plate 15 is fixedly connected to the tread ring 3 by means of fastening bolts 16 .

[0031] The present invention also provides a detection method for detecting whether a cutting line is offset by the pattern circle dividing line detection device of any of the above embodiments, comprising the following steps:

[0032] The laser probe of the laser line projector 2 emits laser and irradiates it on the cutting line opposite to the laser line projector 2 to check whether the cutting line is offset or centripetal;

[0033] If the cutting line is offset or not centripetal, redraw the cutting line and inspect it again using the tread circle dividing line detection device until the cutting line is not offset and is centripetal.

[0034] This inspection method can check whether the cutting line marked on the pattern circle 3 is offset or not centripetal, so as to avoid the damage of product quality caused by wrong cutting. Through adjustment, it is ensured that the final cutting line is neither offset nor centripetal, thus ensuring the accuracy of cutting and the quality of the product.

[0035] Furthermore, the above detection method further includes the following steps: when the cutting line is not offset and is centripetal, the molybdenum wire 41 of the wire cutting device 4 is adjusted until the molybdenum wire 41 coincides with the laser. This embodiment ensures that the cutting can be performed strictly according to the final cutting line, ensures the accuracy of the cutting position, and improves the cutting efficiency and cutting quality.

Claims

1. A detection method for detecting whether a cutting line is offset by using a tread circle dividing line detection device, characterized in that: The tread ring dividing line detection device comprises a support frame (1) arranged on the top surface of the tread ring (3), and a laser line projector (2); The support frame (1) comprises a Y-shaped body, wherein the Y-shaped body comprises a main frame (11), and two sub-frames (12) extending from the main frame (11); The support frame (1) further comprises an intermediate sub-bracket (13) for supporting the laser line projector (2) and extending along the center line of the Y-shaped main body; The two sub-supports (12) are symmetrically distributed along the middle sub-support (13); Positioning posts (14) are symmetrically arranged below the two sub-supports (12), and the positioning posts (14) are arranged against the inner side of the top surface of the pattern ring (3); The laser probe of the laser line projector (2) points to the cutting line on the pattern ring (3) and the molybdenum wire (41) of the wire cutting device (4); The detection method for detecting whether the cutting line is offset by using the pattern circle dividing line detection device comprises the following steps: The laser probe of the laser line projector (2) emits a laser and illuminates the cutting line opposite to the laser line projector (2) to check whether the cutting line is offset or centripetal; If the cutting line is offset or not centripetal, the cutting line is redrawn and inspected again using the tread circle dividing line detection device until the cutting line is not offset and is centripetal.

2. The detection method for detecting whether the cutting line is offset by using the pattern circle dividing line detection device according to claim 1, characterized in that: It also includes a fixing plate (15) disposed below the main frame (11), the fixing plate (15) being disposed against the outer side of the top surface of the tread ring (3).

3. The detection method for detecting whether the cutting line is offset by using the pattern circle dividing line detection device according to claim 2, characterized in that: The fixing plate (15) is fixedly connected to the tread ring (3) via a fastening bolt (16).

4. The detection method for detecting whether the cutting line is offset by using the pattern circle dividing line detection device according to claim 1, characterized in that: The following steps are also included: When the cutting line is not deviated and is centripetal, the molybdenum wire (41) of the wire cutting device (4) is adjusted until the molybdenum wire (41) coincides with the laser.