Processing equipment for the abdominal steel bar frame of precast box girders

By designing processing equipment for prefabricated box beam belly reinforcement frames, including external positioning, stretching and fabric devices, the problems of low steel bar processing efficiency and unstandard steel bars in prefabricated box beam construction are solved, and efficient and safe steel bar installation is achieved.

CN111216234BActive Publication Date: 2025-06-10AIRPORT CONSTR ENG CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202010126418.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-02-28
Publication Date
2025-06-10
Estimated Expiration
2040-02-28

AI Technical Summary

Technical Problem

In the construction of prefabricated box beams, the processing efficiency of the bottom web of the box beam is low, the labor intensity of workers is high, the construction progress is slow, and the ends of the longitudinal steel bars lack special equipment to stretch, resulting in the steel bars not being straight.

Method used

A processing equipment for prefabricated box beam belly reinforcement frames is designed, including an external positioning device, a stretching device and a fabric device. The outer positioning device is used to position the steel bar frame. The tensioning device positiones and straightens the longitudinal steel bars through the first tensile support and the second tensile support. The fabric device efficiently and safely completes the installation of the steel bar frame through the fabric car and the fabric platform.

Benefits of technology

The processing and installation efficiency of prefabricated box beam reinforcement frames is improved, the straightness and installation safety of the steel bars are ensured, and the labor intensity and construction costs of workers are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN111216234B_ABST
    Figure CN111216234B_ABST
Patent Text Reader

Abstract

The present invention discloses a processing device for the abdominal steel bar frame of precast box girders, including an external positioning device, a stretching device and a cloth feeding device. The external positioning device includes a first longitudinal positioning plate for connecting a transverse steel bar frame and a plurality of first transverse positioning frames. Two first longitudinal positioning plates are arranged in parallel in the plurality of first transverse positioning frames, and the first transverse positioning frames are connected with a first steel bar position adjusting assembly; the stretching device includes a first stretching support seat and a second stretching support seat, and the first stretching support seat and the second stretching support seat are connected with the first transverse positioning frame; one end of the longitudinal steel bar is connected to the first stretching support seat through a first steel bar straightening assembly, and the other end of the longitudinal steel bar is connected to the second stretching support seat through a second steel bar positioning assembly; the cloth feeding device includes two first tracks arranged on both sides of the external positioning device and a cloth feeding vehicle connected to the first tracks. The device has high efficiency in processing and installing the steel bar frame of the box girder, novel structure, easy processing and manufacturing, and high safety.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of construction machinery, and particularly to a processing device for the abdominal steel bar frame of precast box girders. Background Art

[0002] A box girder is a type of beam in bridge engineering. The inside of the box girder is hollow, and there are flanges on both sides of the upper part, similar to a box, hence the name. Box girders of reinforced concrete structures are divided into precast box girders and cast-in-place box girders. The precast box girders prefabricated in an independent site can be erected after the lower works are completed in combination with a bridge erecting machine, which can accelerate the project progress and save the construction period; cast-in-place box girders are mostly used for large continuous bridges. Commonly classified by materials, there are mainly two types, one is the prestressed reinforced concrete box girder, and the other is the steel box girder. Among them, the prestressed reinforced concrete box girder is constructed on site. In addition to longitudinal prestress, some also have transverse prestress; the steel box girder is generally processed in a factory and then transported to the site for installation, which can be a fully steel structure or a partial structure with a reinforced concrete paving layer.

[0003] The abdominal steel bar frame for precast box girders includes longitudinally placed longitudinal steel bars and transversely placed transverse steel bar frames. Currently, in the construction of precast box girders, the steel bar materials at the bottom and web of the box girder are basically laid manually, with low construction efficiency, a large number of manual inputs, inconvenient construction, high labor intensity of workers, slow construction progress, and thus increased construction cost. Moreover, the longitudinal steel bars are fixedly connected to the transverse steel bar frames. However, currently, the longitudinal steel bars are generally straightened manually and then placed, and there is no special equipment for stretching the ends of the longitudinal steel bars, which will cause the longitudinal steel bars to be not straight after the abdominal steel bars of the box girder are processed. Summary of the Invention

[0004] The purpose of the present invention is to provide a processing device for the abdominal steel bar frame of precast box girders, which has high efficiency in processing and installing the steel bar frame of the box girder, novel structure, easy processing and manufacturing, and high safety.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is:

[0006] A processing device for the abdominal steel bar frame of precast box girders, the abdominal steel bar frame of the precast box girder includes longitudinal steel bars and a transverse steel bar frame, and includes an outer positioning device, a stretching device, and a cloth laying device. The outer positioning device includes a first longitudinal positioning plate for connecting the transverse steel bar frame and a plurality of first transverse positioning frames longitudinally arranged. The two first longitudinal positioning plates are arranged in parallel within the plurality of first transverse positioning frames. The first transverse positioning frames are connected with a plurality of first steel bar position adjusting components for positioning the longitudinal steel bars;

[0007] The stretching device includes a first stretching support seat and a second stretching support seat. The first stretching support seat and the second stretching support seat are connected inside the front part and the rear part of the outer positioning device. The first stretching support seat is connected to the first horizontal positioning frame through a first support seat bracket, and the second stretching support seat is connected to the first horizontal positioning frame through a second support seat bracket. The first stretching support seat is connected to one end of the longitudinal steel bar through a first steel bar straightening component, and the second stretching support seat is connected to the other end of the longitudinal steel bar through a second steel bar positioning component.

[0008] The cloth feeding device includes two first tracks arranged on both sides of the outer positioning device and a cloth feeding vehicle connected to the first tracks. The cloth feeding vehicle includes a first moving seat slidably connected to the first tracks, and each first moving seat is connected with a telescopic leg component. The upper end of the telescopic leg component is connected with a cloth feeding platform.

[0009] Preferably, the first horizontal positioning frame includes a first U-shaped frame. The lower end of the first U-shaped frame is connected with two first floor foot components. The inner end of the first U-shaped frame is provided with two first horizontal inclined struts. The first horizontal inclined struts and the bottom of the first U-shaped frame form a trapezoidal frame-shaped longitudinal steel bar clamping part.

[0010] There are multiple groups of the first steel bar position adjusting components, and the multiple groups of the first steel bar position adjusting components are connected to the side wall of the first horizontal inclined strut. The first steel bar position adjusting component includes four first adjusting sleeves, and each first adjusting sleeve is internally connected with a first adjusting cross sleeve rod. The ends of the four first adjusting cross sleeve rods are fixedly connected through a first adjusting vertical sleeve rod.

[0011] Preferably, the first longitudinal positioning plate is in the shape of a strip plate. The first longitudinal positioning plate is fixedly connected to the bottom of the first U-shaped frame and is connected to the first horizontal inclined strut through a first structural strengthening plate. Multiple first positioning plate notches are opened on the first longitudinal positioning plate. The cross section of the transverse steel bar frame is trapezoidal, and the left lower end and the right lower end of the transverse steel bar frame are respectively clamped in the first positioning plate notches of the two first longitudinal positioning plates.

[0012] The first floor foot component includes a first floor foot rod and a first floor foot wheel. Two second tracks are arranged on the inner sides of the two first tracks, and the first horizontal positioning frame is connected to the second tracks through the first floor foot wheel.

[0013] Preferably, the first stretching support seat includes a first left stretching support beam, a first right stretching support beam and a first stretching connecting groove steel plate. The first stretching connecting groove steel plate is connected between the first left stretching support beam and the first right stretching support beam.

[0014] The first support seat bracket includes a first left support seat connecting rod component and a first right connecting rod component. The first left stretching support beam is connected to the first horizontal positioning frame through the first left support seat connecting rod component, and the first right stretching support beam is connected to the first horizontal positioning frame through the first right connecting rod component.

[0015] The first left stretching support beam and the first right stretching support beam are both provided with first stretching threaded holes, and each first stretching threaded hole is connected with a set of first reinforcing bar straightening components.

[0016] Preferably, the first reinforcing bar straightening component includes a first straightening positioning tube and a first straightening positioning screw. One end of the first straightening positioning screw is fixedly connected to one end of the first straightening positioning tube, and the other end of the first straightening positioning screw passes through the first stretching threaded hole and is connected with a first straightening positioning nut;

[0017] A first pressing threaded hole is provided on the outer wall of the first straightening positioning tube. One end of the longitudinal reinforcing bar is connected inside the first straightening positioning tube and is positioned and pressed by a first pressing screw of the first pressing threaded hole.

[0018] Preferably, the second stretching support seat includes a second left stretching support beam, a second right stretching support beam and a second stretching connecting rod. The second stretching connecting rod is connected between the second left stretching support beam and the second right stretching support beam;

[0019] The second support seat bracket includes a second left support seat connecting rod assembly and a second right connecting rod assembly. The second left stretching support beam is connected to the first transverse positioning frame through the second left support seat connecting rod assembly, and the second right stretching support beam is connected to the first transverse positioning frame through the second right connecting rod assembly;

[0020] The second left stretching support beam and the second right stretching support beam are both provided with second stretching threaded holes, and each second stretching threaded hole is connected with a set of second reinforcing bar positioning components.

[0021] Preferably, the second reinforcing bar positioning component includes a second straightening positioning tube and a second straightening limiting plate. One end of the second straightening positioning tube passes through the second stretching threaded hole and is connected with the second straightening limiting plate;

[0022] A second pressing threaded hole is provided on the outer wall of the second straightening positioning tube. The other end of the longitudinal reinforcing bar is connected inside the second straightening positioning tube and is positioned and pressed by a first pressing screw of the second pressing threaded hole.

[0023] Preferably, a first driving wheel and a first driven wheel are connected to the lower end of the first moving seat. A first motor for driving the first driving wheel and a first machine box for controlling the operation of the first motor are connected to the first moving seat;

[0024] The telescopic support leg assembly includes an upper extending rod and a lower inserting tube. The lower part of the upper extending rod is connected inside the upper part of the lower inserting tube and is positioned by a plurality of first leg screws.

[0025] Preferably, the cloth platform includes a left feeding part, a middle standing part and a right feeding part. The middle standing part is U-shaped. The left feeding part is vertically connected to the upper left end of the middle standing part, and the right feeding part is vertically connected to the upper right end of the middle standing part;

[0026] The left upper end of the left feeding part is connected with a left steel bar retaining frame; the right upper end of the right feeding part is connected with a right steel bar retaining frame.

[0027] Preferably, the left feeding part includes a left feeding support and a left feeding plate welded to the upper end of the left feeding support, and the right feeding part includes a right feeding support and a right feeding plate welded to the upper end of the right feeding support;

[0028] The middle standing part includes a middle U-shaped frame and a middle standing support plate connected to the inner side of the middle U-shaped frame; a plurality of anti-slip protrusions are arranged on the left feeding part, the right feeding part and the middle standing part.

[0029] The beneficial effects of the present invention are:

[0030] The above processing equipment for the abdominal steel bar frame of precast box girders is first provided with a novel external positioning device. The novel external positioning device can not only well position the abdominal steel bar frame of precast box girders, but also be applicable to the processing of abdominal steel bar frames of precast box girders with different specifications and sizes. A brand-new stretching device is provided in the present invention. The stretching device includes a first stretching support seat and a second stretching support seat. When the stretching device is connected to the external positioning device, the first stretching support seat and the second stretching support seat are connected to the inside of the front part and the rear part of the external positioning device. The stretching device can position and straighten the longitudinal steel bars, ensuring that the longitudinal steel bars will not bend and will not be over-tightened.

[0031] A novel cloth car is also provided in the present invention. The cloth car can more efficiently and safely complete the installation of the steel bar frame. The overall structure of the cloth car is simple and novel, with adjustable height and strong applicability. A novel cloth platform structure is designed in the cloth car, which not only ensures the safety of workers' operations, but also ensures that there is enough space on the cloth platform to place the steel bar frame. The overall structure of the processing equipment for the abdominal steel bar frame of precast box girders in the present invention is simple and novel, with high efficiency in processing and installing the box girder steel bar frame, and ensures the operation safety of workers, with high creativity. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0033] Figure 1 It is a schematic diagram of the overall structure of the processing equipment for the abdominal steel bar frame of precast box girders.

[0034] Figure 2 It is a schematic diagram of the connection structure of the external positioning device and the stretching device.

[0035] Figure 3 It is a schematic diagram of the overall structure of the fabric device.

[0036] Figure 4 It is a schematic diagram of the connection structure between the first stretching support seat and the outer positioning device.

[0037] Figure 5 It is a schematic diagram of the connection structure between the second stretching support seat and the outer positioning device.

[0038] Figure 6 It is a schematic diagram of the connection structure between the first stretching support seat, the longitudinal steel bars and the second stretching support seat.

[0039] Figure 7 It is a schematic diagram of the structure of the first steel bar position adjusting assembly. Detailed implementation mode

[0040] The present invention provides a processing device for the abdominal steel bar frame of a precast box girder. To make the purpose, technical solution and effects of the present invention clearer and more definite, the present invention is further described in detail below. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0041] The present invention will be described in detail below with reference to the accompanying drawings:

[0042] Embodiment 1

[0043] Combined with Figures 1 to 7 , a processing device for the abdominal steel bar frame of a precast box girder, the abdominal steel bar frame of the precast box girder includes longitudinal steel bars 101 and a transverse steel bar frame 102, and the processing and installation device includes an outer positioning device 1, a stretching device 2 and a fabric device 3.

[0044] The outer positioning device 1 includes a first longitudinal positioning plate 11 for connecting the transverse steel bar frame 102 and a plurality of first transverse positioning frames 12 arranged longitudinally. The two first longitudinal positioning plates 11 are arranged in parallel in the plurality of first transverse positioning frames 12, and the first transverse positioning frames 12 are connected with a plurality of first steel bar position adjusting assemblies 13 for positioning the longitudinal steel bars 101.

[0045] The stretching device 2 includes a first stretching support seat 21 and a second stretching support seat 22. After the stretching device 2 is connected to the outer positioning device 1, the first stretching support seat 21 and the second stretching support seat 22 are connected inside the front part and the rear part of the outer positioning device 1. The first stretching support seat 21 is connected to the first transverse positioning frame 12 through a first support seat bracket 23, and the second stretching support seat 22 is connected to the first transverse positioning frame 12 through a second support seat bracket 24.

[0046] The first stretching support base 21 is connected to one end of the longitudinal steel bar 101 through the first steel bar straightening assembly 25, and the second stretching support base 22 is connected to the other end of the longitudinal steel bar 101 through the second steel bar positioning assembly 26.

[0047] The cloth feeding device 3 includes two first tracks 31 arranged on both sides of the outer positioning device 1 and a cloth feeding vehicle 32 connected to the first tracks 31. The cloth feeding vehicle 32 includes a first moving seat 33 slidably connected to the first tracks 31, and a telescopic support leg assembly 34 is connected to each first moving seat 33. The upper end of the telescopic support leg assembly 34 is connected to a cloth feeding platform 35.

[0048] The first transverse positioning frame 12 includes a first U-shaped frame 121. The lower end of the first U-shaped frame 121 is connected to two first anchor foot assemblies 122. Two first transverse inclined support bars 123 are arranged at the inner end of the first U-shaped frame 121. The first transverse inclined support bars 123 and the bottom of the first U-shaped frame 121 form a trapezoidal longitudinal steel bar clamping portion.

[0049] There are multiple groups of first steel bar position adjusting assemblies 13, and multiple groups of first steel bar position adjusting assemblies 13 are connected to the side walls of the first transverse inclined support bars 123. The first steel bar position adjusting assembly 13 includes four first adjusting sleeves 131, and a first adjusting cross sleeve rod 132 is connected to each first adjusting sleeve 131. The ends of the four first adjusting cross sleeve rods 132 are fixedly connected through a first adjusting vertical sleeve rod 133.

[0050] The first longitudinal positioning plate 11 is in the shape of a strip plate. The first longitudinal positioning plate 11 is fixedly connected to the bottom of the first U-shaped frame 121 and is connected to the first transverse inclined support bar 123 through a first structural strengthening plate.

[0051] A plurality of first positioning plate notches 111 are formed on the first longitudinal positioning plate 11. The cross section of the transverse steel bar frame 102 is trapezoidal. The left lower end and the right lower end of the transverse steel bar frame 102 are respectively clamped in the first positioning plate notches 111 of the two first longitudinal positioning plates 11.

[0052] The first anchor foot assembly 122 includes a first anchor foot rod and a first anchor foot wheel. Two second tracks 124 are arranged on the inner sides of the two first tracks 31. The first transverse positioning frame 12 is connected to the second tracks 124 through the first anchor foot wheel.

[0053] The first stretching support base 21 includes a first left stretching support beam 211, a first right stretching support beam 212, and a first stretching connection groove steel plate 213. The first stretching connection groove steel plate 213 is connected between the first left stretching support beam 211 and the first right stretching support beam 212.

[0054] The first support bracket 23 includes a first left support link assembly 231 and a first right link assembly 232. The first left tension beam 211 is connected to the first lateral positioning frame 12 through the first left support link assembly 231, and the first right tension beam 212 is connected to the first lateral positioning frame 12 through the first right link assembly 232.

[0055] First tensile threaded holes are provided on both the first left tension beam 211 and the first right tension beam 212, and each first tensile threaded hole is connected to a set of first steel bar straightening components 25.

[0056] The first steel bar straightening component 25 includes a first straightening positioning tube 251 and a first straightening positioning screw 252. One end of the first straightening positioning screw 252 is fixedly connected to one end of the first straightening positioning tube 251, and the other end of the first straightening positioning screw 252 passes through the first tensile threaded hole and is connected to a first straightening positioning nut 253.

[0057] A first pressing threaded hole is provided on the outer wall of the first straightening positioning tube 251. One end of the longitudinal steel bar 101 is connected inside the first straightening positioning tube 251 and is positioned and pressed by a first pressing screw 254 in the first pressing threaded hole.

[0058] The second tension support 22 includes a second left tension beam 221, a second right tension beam 222, and a second tension link 223. The second tension link 223 is connected between the second left tension beam 221 and the second right tension beam 222;

[0059] The second support bracket 24 includes a second left support link assembly 241 and a second right link assembly 242. The second left tension beam 221 is connected to the first lateral positioning frame 12 through the second left support link assembly 241, and the second right tension beam 222 is connected to the first lateral positioning frame 12 through the second right link assembly 242;

[0060] Second tensile threaded holes are provided on both the second left tension beam 221 and the second right tension beam 222, and each second tensile threaded hole is connected to a set of second steel bar positioning components 26.

[0061] The second steel bar positioning component 26 includes a second straightening positioning tube 261 and a second straightening limiting plate 262. One end of the second straightening positioning tube 261 passes through the second tensile threaded hole and is connected to the second straightening limiting plate 262.

[0062] A second pressing threaded hole is provided on the outer wall of the second straightening positioning tube 261. The other end of the longitudinal steel bar 101 is connected inside the second straightening positioning tube 261 and is positioned and pressed by a first pressing screw 263 in the second pressing threaded hole. Threads are provided on the outer walls of both the first straightening positioning screw 252 and the second straightening positioning tube 261.

[0063] A first driving wheel 36 and a first driven wheel are connected to the lower end of the first moving seat 33. A first motor for driving the first driving wheel 36 and a first chassis 37 for controlling the operation of the first motor are connected to the first moving seat 33.

[0064] The telescopic support leg assembly 34 includes an upper extending rod 341 and a lower inserting tube 342. The lower part of the upper extending rod 341 is connected inside the upper part of the lower inserting tube 342 and positioned by a plurality of first leg screws 343.

[0065] The cloth platform 35 includes a left feeding part 351, a middle standing part 352, and a right feeding part 353. The middle standing part 352 is U-shaped. The left feeding part 351 is vertically connected to the upper left end of the middle standing part 352, and the right feeding part 353 is vertically connected to the upper right end of the middle standing part 352.

[0066] A left steel bar retaining frame 354 is connected to the upper left end of the left feeding part 351; a right steel bar retaining frame 355 is connected to the upper right end of the right feeding part 353. The left feeding part 351 includes a left feeding support and a left feeding plate welded to the upper end of the left feeding support. The right feeding part 353 includes a right feeding support and a right feeding plate welded to the upper end of the right feeding support.

[0067] The middle standing part 352 includes a middle U-shaped frame and a middle standing support plate connected to the inner side of the middle U-shaped frame; a plurality of anti-slip protrusions 356 are provided on the left feeding part 351, the right feeding part 353, and the middle standing part 352.

[0068] Embodiment 2

[0069] During the use of the above processing equipment for the abdominal steel bar frame of the precast box girder, first, the longitudinal steel bars 101 are installed, and then the transverse steel bar frame 102 is installed.

[0070] Before installing the longitudinal steel bars 101, first determine the spacing distance of the longitudinal steel bars 101. At this time, the spacing distance is realized through the adjustment of the first steel bar position adjustment assembly 13. There are multiple groups of the first steel bar position adjustment assembly 13, and multiple groups of the first steel bar position adjustment assembly 13 are connected to the side wall of the first transverse inclined support rod 123; the first steel bar position adjustment assembly 13 includes four first adjustment sleeves 131, and each first adjustment sleeve 131 is internally connected with a first adjustment cross sleeve rod 132. The ends of the four first adjustment cross sleeve rods 132 are fixedly connected by a first adjustment vertical sleeve rod 133. When the first steel bar position adjustment assembly 13 is pushed forward and the multiple first adjustment cross sleeve rods 132 extend, when positioning the longitudinal steel bars 101, the longitudinal steel bars 101 are clamped at the upper ends of the first adjustment cross sleeve rods 132.

[0071] Then, a plurality of longitudinal steel bars 101 are connected between the first stretching support 21 and the second stretching support 22, and both ends of the longitudinal steel bars 101 are respectively connected to the first steel bar straightening assembly 25 and the second steel bar positioning assembly 26. When the longitudinal steel bars 101 are connected to the first steel bar straightening assembly 25 and the second steel bar positioning assembly 26 and the longitudinal steel bars 101 are not straightened, the worker rotates the first straightening positioning nut 253 to move the first straightening positioning screw rod 252 outwards, thereby straightening and stretching the longitudinal steel bars 101 between the first steel bar straightening assembly 25 and the second steel bar positioning assembly 26. During the straightening process of the longitudinal steel bars 101, it is only necessary to straighten the longitudinal steel bars 101, and it is not necessary to tighten them too much to prevent the longitudinal steel bars 101 from being over-stretched.

[0072] Embodiment 3

[0073] The cross-section of the transverse steel bar frame 102 in the present invention is in the shape of a trapezoidal frame, and the transverse steel bar frame 102 can be adaptively connected between a plurality of positioned longitudinal steel bars 101. When installing the transverse steel bar frame 102, first, a plurality of transverse steel bar frames 102 are placed on the left material discharging part 351 and the right material discharging part 353 of the batching truck. The material discharging worker stands on the middle standing part 352 and places the transverse steel bar frame 102 between the two first longitudinal positioning plates 11.

[0074] The installation worker working between the outer positioning devices 1 installs the transverse steel bar frame 102 into the first positioning plate notch 111 of the first longitudinal positioning plate 11. After the installation of the transverse steel bar frame 102 is completed, the worker welds the longitudinal steel bars 101 and the transverse steel bar frame 102 or ties them with steel wires. Then, after the subsequent processing is completed, the first pressing screw rod 254 and the first pressing screw rod 263 are loosened, and the first steel bar straightening assembly 25 and the second steel bar positioning assembly 26 are retracted. Then, a gantry crane is used to lift the abdominal steel bar frame of the precast box girder and place it on the multi-functional transport vehicle for transporting the bottom web and top plate steel bar skeletons of the precast box girder, and then the subsequent processing is completed.

[0075] A ladder 103 is connected to the batching truck 32. The lower end of the ladder 103 is connected to the first moving seat 33 by bolts. A plurality of ladder through holes are provided at the upper end of the ladder 103. The ladder 103 is connected to the right steel bar baffle 355 through the ladder positioning bolts 104 in the ladder through holes. A plurality of threaded holes for connecting the ladder 103 are provided on the right steel bar baffle 355. After the height of the telescopic support leg assembly 34 is adjusted, the connection position between the ladder 103 and the right steel bar baffle 355 can also be adjusted.

[0076] Embodiment 4

[0077] The above processing equipment for the abdominal steel bar frame of precast box girders is first provided with a new type of external positioning device 1. The external positioning device 1 includes a first longitudinal positioning plate 11 for connecting the transverse steel bar frame 102 and a plurality of first transverse positioning frames 12 arranged longitudinally. The two first longitudinal positioning plates 11 are arranged in parallel within the plurality of first transverse positioning frames 12, and the first transverse positioning frames 12 are connected with a plurality of first steel bar position adjusting components 13 for positioning the longitudinal steel bars 101. The new type of external positioning device 1 can not only well position the abdominal steel bar frame of precast box girders, but also be applicable to the processing of abdominal steel bar frames of precast box girders with different specifications and sizes.

[0078] In the present invention, a brand-new stretching device 2 is provided. The stretching device 2 includes a first stretching support seat 21 and a second stretching support seat 22. After the stretching device 2 is connected to the external positioning device 1, the first stretching support seat 21 and the second stretching support seat 22 are connected inside the front part and the rear part of the external positioning device 1. The stretching device 2 can position and straighten the longitudinal steel bars 101, ensuring that the longitudinal steel bars 101 will not bend and will not be over-tightened.

[0079] In the present invention, a new type of cloth truck 32 is also provided. The cloth truck 32 can more efficiently and safely complete the installation of the transverse steel bar frame 102. The overall structure of the cloth truck 32 is simple and novel, with adjustable height and strong applicability. A new type of cloth platform structure is designed in the cloth truck 32, which not only ensures the safety of workers' operations, but also ensures that there is enough space on the cloth platform to place the transverse steel bar frame 102. The overall structure of the processing equipment for the abdominal steel bar frame of precast box girders in the present invention is simple and novel, with high efficiency in processing and installing the steel bar frame of box girders, and ensures the safety of workers' operations, with high creativity.

[0080] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0081] Of course, the above description is not a limitation to the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essence of the present invention should also belong to the protection scope of the present invention.

Claims

1. Processing equipment for the abdominal steel bar frame of precast box girders. The abdominal steel bar frame of the precast box girder includes longitudinal steel bars and a transverse steel bar frame. Characterized in that, It includes an external positioning device, a stretching device and a cloth feeding device. The external positioning device includes a first longitudinal positioning plate for connecting the transverse steel bar frame and a plurality of first transverse positioning frames arranged longitudinally. The two first longitudinal positioning plates are arranged in parallel within the plurality of first transverse positioning frames. The first transverse positioning frame is connected with a plurality of first steel bar position adjusting components for positioning the longitudinal steel bars. The stretching device includes a first stretching support seat and a second stretching support seat. The first stretching support seat and the second stretching support seat are connected inside the front part and the rear part of the external positioning device respectively. The first stretching support seat is connected to the first transverse positioning frame through a first support seat bracket, and the second stretching support seat is connected to the first transverse positioning frame through a second support seat bracket. The first stretching support seat is connected to one end of the longitudinal steel bar through a first steel bar straightening component, and the second stretching support seat is connected to the other end of the longitudinal steel bar through a second steel bar positioning component. The cloth feeding device includes two first tracks arranged on both sides of the external positioning device and a cloth feeding vehicle connected to the first tracks. The cloth feeding vehicle includes a first moving seat slidably connected to the first tracks. Each first moving seat is connected with a telescopic support leg component, and the upper end of the telescopic support leg component is connected with a cloth feeding platform. The cloth feeding platform includes a left feeding part, a middle standing part and a right feeding part. The middle standing part is in a U shape. The left feeding part is vertically connected to the upper left end of the middle standing part, and the right feeding part is vertically connected to the upper right end of the middle standing part. The upper left end of the left feeding part is connected with a left steel bar retaining frame; the upper right end of the right feeding part is connected with a right steel bar retaining frame. The first transverse positioning frame includes a first U-shaped frame. The lower end of the first U-shaped frame is connected with two first floor components. The inner end of the first U-shaped frame is provided with two first transverse inclined struts. The first transverse inclined struts and the bottom of the first U-shaped frame form a trapezoidal frame-shaped longitudinal steel bar clamping part.

2. The processing equipment for the abdominal steel bar frame of precast box girders according to claim 1, Characterized in that, There are multiple groups of the first steel bar position adjusting components, and multiple groups of the first steel bar position adjusting components are connected to the side wall of the first transverse inclined strut. The first steel bar position adjusting component includes four first adjusting sleeves, and each first adjusting sleeve is internally connected with a first adjusting cross sleeve rod. The ends of the four first adjusting cross sleeve rods are fixedly connected through a first adjusting vertical sleeve rod.

3. The processing equipment for the abdominal steel bar frame of precast box girders according to claim 2, Characterized in that, The first longitudinal positioning plate is in a strip shape. The first longitudinal positioning plate is fixedly connected to the bottom of the first U-shaped frame and is connected to the first transverse inclined strut through a first structural reinforcement plate. A plurality of first positioning plate notches are opened on the first longitudinal positioning plate. The cross section of the transverse steel bar frame is trapezoidal, and the lower left end and the lower right end of the transverse steel bar frame are respectively clamped in the first positioning plate notches of the two first longitudinal positioning plates. The first floor component includes a first floor rod and a first floor wheel. Two second tracks are arranged inside the two first tracks. The first transverse positioning frame is connected to the second tracks through the first floor wheel.

4. The processing equipment for the abdominal steel bar frame of precast box girders according to claim 1, characterized in that, the first stretching support seat includes a first left stretching support beam, a first right stretching support beam and a first stretching connecting groove steel plate, and the first stretching connecting groove steel plate is connected between the first left stretching support beam and the first right stretching support beam; The first support seat bracket includes a first left support seat link assembly and a first right link assembly. The first left stretching support beam is connected to the first transverse positioning frame through the first left support seat link assembly, and the first right stretching support beam is connected to the first transverse positioning frame through the first right link assembly; The first left stretching support beam and the first right stretching support beam are both provided with first stretching threaded holes, and each first stretching threaded hole is connected with a set of first steel bar straightening components.

5. The processing equipment for the abdominal steel bar frame of precast box girders according to claim 4, characterized in that, the first steel bar straightening component includes a first straightening positioning pipe and a first straightening positioning screw. One end of the first straightening positioning screw is fixedly connected to one end of the first straightening positioning pipe, and the other end of the first straightening positioning screw passes through the first stretching threaded hole and is connected with a first straightening positioning nut; The outer wall of the first straightening positioning pipe is provided with a first pressing threaded hole. One end of the longitudinal steel bar is connected inside the first straightening positioning pipe and is positioned and pressed by the first pressing screw of the first pressing threaded hole.

6. The processing equipment for the abdominal steel bar frame of precast box girders according to claim 1, characterized in that, the second stretching support seat includes a second left stretching support beam, a second right stretching support beam and a second stretching connecting rod, and the second stretching connecting rod is connected between the second left stretching support beam and the second right stretching support beam; The second support seat bracket includes a second left support seat link assembly and a second right link assembly. The second left stretching support beam is connected to the first transverse positioning frame through the second left support seat link assembly, and the second right stretching support beam is connected to the first transverse positioning frame through the second right link assembly; The second left stretching support beam and the second right stretching support beam are both provided with second stretching threaded holes, and each second stretching threaded hole is connected with a set of second steel bar positioning components.

7. The processing equipment for the abdominal steel bar frame of precast box girders according to claim 6, characterized in that, the second steel bar positioning component includes a second straightening positioning pipe and a second straightening limiting plate. One end of the second straightening positioning pipe passes through the second stretching threaded hole and is connected with the second straightening limiting plate; The outer wall of the second straightening positioning pipe is provided with a second pressing threaded hole. The other end of the longitudinal steel bar is connected inside the second straightening positioning pipe and is positioned and pressed by the first pressing screw of the second pressing threaded hole.

8. The processing equipment for the abdominal steel bar frame of precast box girders according to claim 1, characterized in that, the lower end of the first moving seat is connected with a first driving wheel and a first driven wheel. The first moving seat is connected with a first motor for driving the first driving wheel and a first machine box for controlling the operation of the first motor; The telescopic support leg assembly includes an upper extending rod and a lower inserting pipe. The lower part of the upper extending rod is connected inside the upper part of the lower inserting pipe and is positioned by a plurality of first support leg screws.

9. The processing equipment for the abdominal steel bar frame of precast box girders according to claim 1, characterized in that, The left feeding part includes a left feeding support and a left feeding plate welded to the upper end of the left feeding support, and the right feeding part includes a right feeding support and a right feeding plate welded to the upper end of the right feeding support; The middle standing part includes a middle U-shaped frame and a middle standing support plate connected to the inner side of the middle U-shaped frame; a plurality of anti-slip protrusions are provided on the left feeding part, the right feeding part and the middle standing part.

Citation Information

Patent Citations

  • Reinforcing bar banding stretching rack for pre-stressed concrete prefabricated box girder

    CN105235064A

  • Construction carrying intelligent robot based on parallel serial structure

    CN106115199A

  • Integral steel bones RACK ligature mould of intelligence precast box girder

    CN206242240U

  • Prefabricated laminated slab with pipeline fixing device

    CN209211727U

  • Machining equipment for prefabricated box girder abdomen steel bar frame

    CN211842535U