Automatic screw driving machine

By designing an automatic screw screwing machine, including feeding, feeding, discharging, loading and screwing components, the problem of low screw screwing efficiency in the existing technology is solved, and efficient automatic screwing of screws is achieved.

CN111250966BActive Publication Date: 2025-01-21SHENZHEN HAIPENGXIN ELECTRONICS
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Patent Information

Application Number
CN201811463811.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-12-03
Publication Date
2025-01-21
Estimated Expiration
2038-12-03

AI Technical Summary

Technical Problem

Existing screw-in equipment cannot adjust the screw-in height, resulting in inefficient screw-in.

Method used

An automatic screw screwing machine is designed, including a feeding component, a feeding mechanism, a discharging mechanism, a loading mechanism and a screwing component. The screw-in component realizes the automatic screw-in of screws by screwing in the lifting drive mechanism and the screw-in drive motor, and ensures that the screws are screwed in to the preset depth through the position sensor and trigger piece.

Benefits of technology

Efficient automatic screwing of screws is realized, the screw tightening efficiency is improved, and the problem of low screw screwing efficiency in the existing technology is solved.

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Abstract

The invention discloses an automatic screw-in machine, comprising a feeding assembly, a feeding mechanism, a discharging mechanism, a loading mechanism, and a screw-in assembly; the screw-in assembly comprises a screw-in mounting plate, a screw-in lifting plate, a screw-in lifting driving mechanism, a screw-in driving motor, a screw-in bit, a screw-in position sensor arranged on the screw-in mounting plate, and a screw-in triggering piece arranged on the screw-in lifting plate and matched with the screw-in position sensor; the loading mechanism comprises a loading vibration plate, a loading pipe arranged at the outlet of the loading vibration plate, and a loading vibrator arranged on the loading pipe. The screw-in lifting driving mechanism drives the screw-in lifting plate to move downward, and the screw-in driving motor drives the screw-in bit to screw in the screw. When the screw-in triggering piece on the screw-in lifting plate triggers the screw-in position sensor, the screw-in driving motor stops rotating, thereby realizing screwing the screw into a preset depth, thereby improving the tightening efficiency of the screw.
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Description

Technical Field

[0001] The invention relates to the field of wiring frame processing equipment, and in particular to an automatic screw-in machine. Background Art

[0002] The wiring frame is used for the installation and fixation of wires. The wires are usually fixed to the wiring frame with screws. Therefore, in order to facilitate subsequent installation and fixation, the screws need to be screwed into the wiring frame in advance, and the installation and fixation of the wires can be completed by subsequently operating the screws.

[0003] The existing screw driving equipment mainly directly screws the screws into the bottom of the wiring frame, and cannot adjust the screw driving height, or adjusts the screw driving height into the wiring frame by screwing to the bottom and then reversely twisting for a fixed number of turns, resulting in low screw driving efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic screw-in machine, aiming to solve the problem of low screw-in efficiency in the prior art.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] The automatic screw-in machine comprises a feeding assembly for supplying screws, a feeding mechanism for transferring the screws supplied by the feeding assembly to a processing position, a discharging mechanism for placing a wiring frame for screws to be screwed in, a feeding mechanism for supplying the wiring frame to the discharging mechanism, and a screw-in assembly for screwing the screws on the feeding mechanism into the wiring frame on the discharging mechanism; the screw-in assembly comprises a screw-in mounting plate, a screw-in lifting plate slidably connected to the screw-in mounting plate, a screw-in lifting drive mechanism for driving the screw-in lifting plate to slide, a screw-in driving motor arranged on the screw-in lifting plate, a screw-in bit arranged on the output shaft of the screw-in driving motor and used for tightening screws, a screw-in position sensor arranged on the screw-in mounting plate, and a screw-in trigger sheet arranged on the screw-in lifting plate and cooperating with the screw-in position sensor; the feeding mechanism comprises a feeding vibration plate, a feeding pipe arranged at the outlet of the feeding vibration plate, and a feeding vibrator arranged on the feeding pipe.

[0007] Furthermore, the feeding assembly includes a screw material box, a feeding lifting plate arranged on the screw material box, a feeding lifting drive mechanism for driving the feeding lifting plate to move, a feeding track cooperating with the feeding lifting plate, and a feeding vibrator arranged on the feeding track; the top of the feeding lifting plate has a feeding inclined surface inclined away from the feeding track, and the feeding lifting plate is provided with a feeding trough on the feeding inclined surface which is communicated with the feeding track.

[0008] Furthermore, the screw material box is provided with an obstacle-clearing motor, the output shaft of the obstacle-clearing motor is provided with an obstacle-clearing block, and the obstacle-clearing motor is located directly above the feeding track; the feeding track is provided with a feeding mounting plate, and the feeding mounting plate is provided with a full-material sensor for detecting the screws on the feeding track.

[0009] Further, the feeding mechanism includes a feeding base plate, a feeding guide plate arranged on the feeding base plate and provided with a feeding guide groove, a feeding push plate arranged in the feeding guide groove and slidably connected to the feeding guide plate, and a feeding drive device for driving the feeding push plate to move; the feeding push plate is provided with a feeding receiving groove for receiving the screws on the feeding track, the feeding guide plate is provided with a first feeding clearance hole at the bottom of the feeding guide groove, and the feeding base plate is provided with a second feeding clearance hole corresponding to the first feeding clearance hole.

[0010] Furthermore, the feeding push plate is provided with a third feeding clearance hole for cooperating with the first feeding clearance hole; a feeding limit block is provided on the side of the feeding bottom plate away from the feeding guide plate, and the feeding limit block is provided with a fourth feeding clearance hole corresponding to the second feeding clearance hole.

[0011] Furthermore, the feed limit block is provided with two feed clamps arranged opposite to each other, and the feed clamps are rotatably connected to the feed limit block; the side wall of the feed guide groove has a feed notch, and the feed track is connected to the feed guide groove through the feed notch.

[0012] Furthermore, the discharging mechanism includes a discharging bottom plate, a discharging placement plate arranged on the discharging bottom plate and used to place the wiring frame, a discharging push plate used to push the wiring frame on the discharging placement plate, and a discharging push driving mechanism used to drive the discharging push plate to move.

[0013] Furthermore, the discharge placement plate is provided with a discharge placement groove for placing the wiring frame, the side wall of the discharge placement groove is provided with a discharge placement opening for allowing the wiring frame in the loading pipe to enter the discharge placement groove, the side wall of the discharge placement groove is provided with a contact sensor, and the discharge placement opening and the contact sensor are respectively located on two opposite side walls of the discharge placement groove.

[0014] Furthermore, a screw-in guide plate is provided on the screw-in mounting plate, and the screw-in guide plate is located on a side of the screw-in lifting plate away from the screw-in lifting drive mechanism, and a screw-in clearance hole for the screw-in bit to pass through is opened on the screw-in guide plate.

[0015] Furthermore, a hydraulic buffer is provided on the screw-in lifting plate, and the hydraulic buffer is arranged on the side of the screw-in lifting plate close to the screw-in guide plate; a screw-in guide rail is provided on the screw-in mounting plate, and a screw-in slider is provided on the screw-in lifting plate, which is slidably connected to the screw-in guide rail.

[0016] The beneficial effects of the present invention are as follows: the screw-in lifting drive mechanism drives the screw-in lifting plate to move downward, and the screw-in drive motor drives the screw bit to screw in the screw, and when the screw-in trigger piece on the screw-in lifting plate triggers the screw-in position sensor, the screw-in drive motor stops rotating, thereby achieving the screw-in of the preset depth, thereby improving the tightening efficiency of the screw. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 It is a structural schematic diagram of an automatic screw-driving machine in an embodiment of the present invention;

[0019] Figure 2 It is a schematic diagram of a screwing assembly in an embodiment of the present invention for screwing a screw on a feeding mechanism into a wiring frame;

[0020] Figure 3 for Figure 2 A partial enlarged view of the middle A;

[0021] Figure 4 It is a structural schematic diagram of a screw-in assembly in an embodiment of the present invention;

[0022] Figure 5 A schematic diagram of a feeding mechanism in an embodiment of the present invention;

[0023] Figure 6 An exploded view of a feeding mechanism in an embodiment of the present invention;

[0024] Figure 7 A schematic diagram of a discharging mechanism in an embodiment of the present invention;

[0025] Figure 8 It is a schematic diagram of a feeding assembly conveying screws to a feeding mechanism in an embodiment of the present invention;

[0026] Fig. 9 It is a structural schematic diagram of a feeding assembly in an embodiment of the present invention;

[0027] In the figure:

[0028] 800, screws; 900, wiring frame;

[0029] 1. Feeding assembly; 11. Screw material box; 12. Feeding lifting plate; 121. Feeding inclined plane; 122. Feeding trough; 13. Feeding lifting drive mechanism; 14. Feeding track; 141. Feeding guide plate; 142. Hook piece; 15. Feeding vibrator; 16. Obstacle sweeping motor; 161. Obstacle sweeping block; 17. Feeding mounting plate; 18. Full material sensor;

[0030] 2. Feeding mechanism; 21. Feeding bottom plate; 211. Second feeding clearance hole; 22. Feeding guide plate; 221. Feeding guide groove; 222. First feeding clearance hole; 223. Feeding notch; 23. Feeding push plate; 231. Feeding receiving groove; 232. Third feeding clearance hole; 233. Stop hook clearance groove; 24. Feeding driving device; 25. Feeding limit block; 251. Fourth feeding clearance hole; 26. Feeding clamp;

[0031] 3. Screw in the assembly; 31. Screw in the mounting plate; 311. Screw in the guide rail; 32. Screw in the lifting plate; 321. Hydraulic buffer; 322. Screw in the slider; 33. Screw in the lifting drive mechanism; 34. Screw in the drive motor; 35. Bit; 36. Screw in the position sensor; 37. Screw in the trigger piece; 38. Screw in the buffer spring; 39. Screw in the guide plate;

[0032] 4. Discharging mechanism; 41. Discharging bottom plate; 42. Discharging placement plate; 421. Discharging placement slot; 422. Discharging placement port; 423. Contact sensor; 43. Discharging push plate; 44. Discharging push drive mechanism; 45. Discharging pipe;

[0033] 5. Feeding mechanism; 51. Feeding vibration plate; 52. Feeding pipe; 53. Feeding vibrator. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0035] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0036] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] In addition, the terms "first", "second", "third", and "fourth" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first", "second", "third", and "fourth" may explicitly or implicitly include one or more of the feature. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0038] The implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0039] like Figure 1-Figure 9 As shown, an embodiment of the present invention provides an automatic screw-in machine, comprising a feeding component 1 for supplying screws 800, a feeding mechanism 2 for transferring the screws 800 supplied by the feeding component 1 to a processing position, a discharging mechanism 4 for placing a wiring frame 900 into which the screws 800 are to be screwed, a loading mechanism 5 for supplying the wiring frame 900 to the discharging mechanism 4, and a screw-in component 3 for screwing the screws 800 on the feeding mechanism 2 into the wiring frame 900 on the discharging mechanism 4; the screw-in component 3 comprises a screw-in mounting plate 31, a screw-in lifting plate 32 slidably connected to the screw-in mounting plate 31, A screw-in lifting drive mechanism 33 for driving the screw-in lifting plate 32 to slide, a screw-in drive motor 34 arranged on the screw-in lifting plate 32, a screw-in bit 35 arranged on the output shaft of the screw-in drive motor 34 and used to tighten the screw 800, a screw-in position sensor 36 (which can be a Hall sensor) arranged on the screw-in mounting plate 31, and a screw-in trigger piece 37 arranged on the screw-in lifting plate 32 and cooperating with the screw-in position sensor 36; the feeding mechanism 5 includes a feeding vibration plate 51, a feeding pipe 52 arranged at the outlet of the feeding vibration plate 51, and a feeding vibrator 53 arranged on the feeding pipe 52.

[0040] In an embodiment of the present invention, the working process of the automatic screw-in machine is as follows: the feeding component 1 is used to process the scattered screws 800 into a state that is convenient for screwing into the wiring frame 900 (the head is above the rod), and the feeding vibration plate 51 of the feeding mechanism 5 transports the scattered wiring frame 900 to the corresponding processing position of the discharging mechanism 4 through the feeding pipe 52. The screws 800 processed by the feeding component 1 enter the feeding mechanism 2 and are transported by the feeding mechanism 2 to the top of the wiring frame 900 of the discharging mechanism 4, and then the screwing-in component 3 screws the screws 800 into the wiring frame 900 to complete the processing, thereby realizing the automation of screwing in the screws 800.

[0041] The working process of the screwing component 3 is as follows: the screwing-in lifting drive mechanism 33 drives the screwing-in lifting plate 32 to move downward, and the screwing-in drive motor 34 drives the screwing bit 35 to screw in the screw 800. When the screwing-in trigger piece 37 on the screwing-in lifting plate 32 triggers the screwing-in position sensor 36, the screwing-in drive motor 34 stops rotating (the screwing-in lifting drive mechanism 33 no longer drives the screwing-in lifting plate 32 to move downward), thereby achieving the screwing of the screw 800 into the preset depth, thereby improving the tightening efficiency of the screw 800.

[0042] The process of the feeding mechanism 5 conveying the wiring frame 900 to the discharging mechanism 4 is as follows: the feeding vibration plate 51 vibrates and rotates the messy wiring frame 900 to enter the feeding pipe 52 from its own outlet, and the feeding vibrator 53 vibrates to convey the wiring frame 900 in the feeding pipe 52 to the processing position on the discharging mechanism 4 for subsequent screwing processing.

[0043] For further information, see Figure 8-Figure 9As a specific embodiment of the automatic screw-in machine provided by the present invention, the feeding assembly 1 includes a screw material box 11, a feeding lifting plate 12 arranged on the screw material box 11, a feeding lifting drive mechanism 13 for driving the feeding lifting plate 12 to move, a feeding track 14 matched with the feeding lifting plate 12, and a feeding vibrator 15 arranged on the feeding track 14; the top of the feeding lifting plate 12 has a feeding inclined surface 121 inclined away from the feeding track 14, and the feeding lifting plate 12 is provided with a feeding groove 122 on the feeding inclined surface 121 that is communicated with the feeding track 14. The working process of the feeding assembly 1 is as follows: a sufficient amount of screws 800 are placed in the screw material box 11, and the feeding lifting drive mechanism 13 drives the feeding lifting plate 12 to move up and down at a preset frequency. When the feeding lifting plate 12 moves to the lowest point, it is close to the bottom of the screw material box 11 and is covered by the screws 800. Then, during the upward movement of the feeding lifting plate 12, some of the screws 800 fall into the feeding groove 122 of the feeding lifting plate 12 (the head of the screw 800 is hung on the notch of the feeding groove 122, and the rest of the part is located in the feeding groove 122, and the head of the screw 800 is located on the upper part of the rod. The square state is convenient for the subsequent tightening of the screw 800), the feed trough 122 is opened on the feed slope 121, and the feed slope 121 is inclined in the direction away from the feed track 14. Therefore, the screw 800 in the feed trough 122 slides along the feed trough 122 to the feed track 14 due to its own weight, and the feed vibrator 15 works to vibrate the screw 800 in the feed track 14 to the output port of the feed track 14, thereby completing the automatic feeding of the screw 800. Compared with the method of manually placing the screw 800 into the feed track 14, the processing efficiency is effectively improved.

[0044] For further information, see Figure 8-Figure 9 As a specific embodiment of the automatic screw-in machine provided by the present invention, an obstacle-clearing motor 16 is provided on the screw material box 11, and an obstacle-clearing block 161 (which can be a brush) is provided on the output shaft of the obstacle-clearing motor 16, and the obstacle-clearing motor 16 is located directly above the feeding track 14; a feeding mounting plate 17 is provided on the feeding track 14, and a full material sensor 18 for detecting the screws 800 on the feeding track 14 is provided on the feeding mounting plate 17; the feeding track 14 includes two feeding guide plates 141 that are opposite and spaced apart.

[0045] When the head of the screw 800 is hung on the notch of the feed trough 122 and the rest of the part is located in the feed trough 122, the screw 800 slides along the feed trough 122 into the feed track 14 and moves along the feed track 14; part of the length of the feed track 14 is located inside the screw box 11. If the screw 800 in the screw box 11 hits the feed track 14 due to the movement of the feed lifting plate 12 instead of sliding into the feed track 14 from the feed trough 122, at this time, due to the irregular shape of the screw 800, it may not be able to move along the feed track 14, thereby affecting the movement of other screws 800 on the feed track 14; a clearing motor 16 is provided to drive the clearing block 161 to rotate, so as to clear the screws 800 that are on the feed track 14 instead of moving along the track groove on the feed track 14, so as to avoid affecting the normal movement of other screws 800 along the feed track 14.

[0046] During the processing, when the feed track 14 is full of screws 800, the feed lifting plate 12 continues to rise and fall and cannot add screws 800 to the feed track 14. A full material sensor 18 is provided to detect whether the feed track 14 is full of screws 800. Specifically, the full material sensor 18 counts the number of screws 800 passing through. If the number meets the maximum value that the feed track 14 can bear, the feed lifting drive mechanism 13 stops working and no longer drives the feed lifting plate 12 to perform lifting and lowering movements.

[0047] When the screw 800 moves on the feeding track 14 , the head of the screw 800 is hung on the feeding guide plate 141 , and the remaining part is located in the feeding guide groove formed by the gap between the feeding guide plates 141 , and moves in the feeding track 14 with the vibration of the feeding vibrator 15 .

[0048] A feeding sensor can be synchronously arranged on the feeding pipe 52 of the feeding mechanism 5 to detect whether the number of wiring frames 900 in the feeding pipe 52 meets the preset requirements. When the full-material sensor 18 and the feeding track 14 are full of screws 800 and the feeding sensor detects that the number of wiring frames 900 in the feeding pipe 52 meets the preset requirements; the feeding mechanism 2 starts working to transport the screws 800 in sequence to the bottom of the screwdriver bit 35, that is, the top of the wiring frame 900, and screws the screws 800 into the wiring frame 900 by screwing into the component 3.

[0049] For further information, see Figure 5-Figure 6As a specific embodiment of the automatic screw-in machine provided by the present invention, the feeding mechanism 2 includes a feeding base plate 21, a feeding guide plate 22 arranged on the feeding base plate 21 and provided with a feeding guide groove 221, a feeding push plate 23 arranged in the feeding guide groove 221 and slidably connected to the feeding guide plate 22, and a feeding driving device 24 for driving the feeding push plate 23 to move; the feeding push plate 23 is provided with a feeding receiving groove 231 for receiving the screw 800 on the feeding track 14, the feeding guide plate 22 is provided with a first feeding clearance hole 222 at the bottom of the feeding guide groove 221, and the feeding base plate 21 is provided with a second feeding clearance hole 211 corresponding to the first feeding clearance hole 222.

[0050] When the screw 800 moves to the exit of the feed track 14 and is about to detach from the feed track 14, in order to ensure that the equipment for tightening the screw 800 can better screw the screw 800 into the wiring frame 900, a feeding mechanism 2 is provided to feed the screw 800 to the processing position. The specific process is as follows: after the screw 800 detaches from the feed track 14, it enters the feeding receiving slot 231 on the feeding push plate 23, and the feeding drive device 24 drives the feeding push plate 23 to move and drives the screw 800 to move. When the screw 800 moves to the top of the first feeding clearance hole 222, it falls from the first feeding clearance hole 222 and continues to pass through the second feeding clearance hole 211 to reach the processing position (the wiring frame 900 is placed directly below the second feeding clearance hole 211). The bit 35 on the equipment for tightening the screw 800 can screw the screw 800 into the wiring frame 900 through the first feeding clearance hole 222 and the second feeding clearance hole 211.

[0051] For further information, see Figure 5-Figure 6 As a specific embodiment of the automatic screw-in machine provided by the present invention, the feed push plate 23 is provided with a third feed clearance hole 232 for matching with the first feed clearance hole 222; a feed stop block 25 is provided on the side of the feed bottom plate 21 away from the feed guide plate 22, and the feed stop block 25 is provided with a fourth feed clearance hole 251 corresponding to the second feed clearance hole 211. When the screw 800 falls from the first feed clearance hole 222, the feed push plate 23 recovers and receives the next screw 800, and the bit 35 on the device for tightening the screw 800 can penetrate the third feed clearance hole 232 and then penetrate the first feed clearance hole 222 and the second feed clearance hole 211 in sequence to operate the screw 800. The feed push plate 23 does not need to complete the tightening and then recover, which effectively improves the processing rate. In order to ensure that the screw 800 will not deflect after passing through the second feeding clearance hole 211, a feeding limit block 25 is provided, and the screw 800 reaches the wiring frame 900 only after passing through the fourth clearance hole on the feeding limit block 25.

[0052] For further information, see Figure 5-Figure 6As a specific embodiment of the automatic screw-in machine provided by the present invention, two feeding clamps 26 arranged opposite to each other are provided on the feeding limit block 25, and the feeding clamps 26 are rotatably connected to the feeding limit block 25; the side wall of the feeding guide groove 221 has a feeding notch 223, and the feeding track 14 is connected to the feeding guide groove 221 through the feeding notch 223. The wiring frame 900 into which the screw 800 is screwed needs to be unloaded and replaced with the next wiring frame 900. In order to prevent the screw 800 from falling when the next wiring frame 900 is not placed in the processing position, two feeding clamps 26 are provided. The screw 800 cannot pass through the feeding clamps 26 without external force. When it is detected that the wiring frame 900 reaches the processing position, the screw head 35 on the device for tightening the screw 800 presses down to drive the screw 800 through the feeding clamps 26 (when the external force is sufficient, the feeding clamps 26 are driven to rotate relative to the feeding limit block 25 and switch to the open state), and contact the wiring frame 900. The screw head 35 rotates to screw the screw 800 into the wiring frame 900. The feed track 14 extends into the feed guide groove 221 through the feed notch 223. When the feed push plate 23 moves in the feed guide groove 221 so that the feed receiving groove 231 corresponds to the feed track 14, the screw 800 on the feed track 14 enters the feed receiving groove 231. In order to prevent the feeding push plate 23 from driving the screw 800 to move in the direction away from the first feeding clearance hole 222, a blocking hook 142 is set on one side of the first feeding clearance hole 222 of the raw material of the feeding track 14, and a corresponding blocking hook clearance groove 233 is simultaneously set on the feeding push plate 23 for the blocking hook 142 to pass through. Due to the action of the blocking hook 142, the feeding push plate 23 will not drive the screw 800 to move in the direction away from the first feeding clearance hole 222.

[0053] For further information, see Figure 7 As a specific embodiment of the automatic screw-in machine provided by the present invention, the discharging mechanism 4 includes a discharging bottom plate 41, a discharging placement plate 42 provided on the discharging bottom plate 41 and used to place the wiring frame 900, a discharging push plate 43 used to push the wiring frame 900 on the discharging placement plate 42, and a discharging push driving mechanism 44 used to drive the discharging push plate 43 to move. The wiring frame 900 in the feeding pipe 52 is separated from the feeding pipe 52 and reaches the discharging placement plate 42. When the wiring frame 900 is screwed into the screw 800, the discharging push driving mechanism 44 drives the discharging push plate 43 to push the wiring frame 900 that has been screwed into the screw 800 away from the discharging placement plate 42, and the discharging placement plate 42 continues to receive the wiring frame 900 to be processed.

[0054] For further information, see Figure 7As a specific embodiment of the automatic screw-in machine provided by the present invention, the discharge placement plate 42 is provided with a discharge placement groove 421 for placing the wiring frame 900, and the side wall of the discharge placement groove 421 is provided with a discharge placement port 422 for the wiring frame 900 in the feeding pipe 52 to enter the discharge placement groove 421, and the side wall of the discharge placement groove 421 is provided with a contact sensor 423 (which can be a photoelectric sensor), and the discharge placement port 422 and the contact sensor 423 are respectively located on the two opposite side walls of the discharge placement groove 421. The wiring frame 900 in the feeding pipe 52 enters the discharge placement groove 421 from the discharge placement port 422. At this time, the discharge push drive mechanism 44 places the discharge push plate 43 at a position corresponding to the discharge placement port 422, that is, after the wiring frame 900 enters the discharge placement groove 421 from one side, due to the blocking effect of the discharge push plate 43, it does not contact the side wall on the other side (the thickness of the discharge push plate 43 is less than the width of the discharge placement groove 421, so at this time the wiring frame 900 is located in the discharge placement groove 421 but does not contact the side wall on the other side). At this time, the wiring frame 900 is positioned and screwed into the component 3 by screwing the screw 800 into it. When the screwing-in operation of the wiring frame 900 is completed, the discharge pushing drive mechanism 44 pulls the discharge pushing plate 43 away from the position corresponding to the discharge placement port 422, and the wiring frame 900 in the feeding pipe 52 continues to enter the discharge placement slot 421 from the discharge placement port 422, and pushes the wiring frame 900 that has been screwed in to move. When the screwed-in wiring frame 900 approaches or contacts the side wall of the discharge placement slot 421 on which the contact sensor 423 is installed, the contact sensor 423 is triggered to control the discharge pushing drive mechanism 44 to drive the discharge pushing plate 43 to push the screwed-in wiring frame 900 away from the discharge placement slot 421.

[0055] The discharging push driving mechanism 44 is a discharging push cylinder disposed on the discharging bottom plate 41. A discharging pipe 45 is disposed on the discharging bottom plate 41. The discharging pipe 45 is located at one end of the discharging placement plate 42 away from the discharging push cylinder. The discharging push driving mechanism 44 (discharging push cylinder) drives the discharging push plate 43 to push the screwed-in wiring frame 900 away from the discharging placement slot 421 and drop it into the discharging pipe 45, completing the discharging action.

[0056] For further information, see Figure 4As a specific embodiment of the automatic screw-in machine provided by the present invention, a screw-in guide plate 39 is provided on the screw-in mounting plate 31. The screw-in guide plate 39 is located on the side of the screw-in lifting plate 32 away from the screw-in lifting drive mechanism 33. The screw-in guide plate 39 is provided with a screw-in clearance hole for the screw-in bit 35 to pass through. The screw-in bit 35 passes through the screw-in clearance hole to screw in the screw 800, ensuring that the screw-in bit 35 with a certain length will not deviate when used. The screw-in lifting drive mechanism 33 is a screw-in lifting cylinder provided on the screw-in mounting plate 31. A screw-in buffer spring 38 is provided between the piston rod of the screw-in lifting cylinder and the screw-in lifting plate 32 to avoid rigid impact between the screw-in bit 35 and the screw 800.

[0057] For further information, see Figure 4 As a specific embodiment of the automatic screw-in machine provided by the present invention, a hydraulic buffer 321 is provided on the screw-in lifting plate 32, and the hydraulic buffer 321 is arranged on the side of the screw-in lifting plate 32 close to the screw-in guide plate 39; a screw-in guide rail 311 is provided on the screw-in mounting plate 31, and a screw-in slider 322 is provided on the screw-in lifting plate 32 to be slidably connected to the screw-in guide rail 311. The hydraulic buffer 321 and the screw-in position sensor 36 can achieve synergy, thereby limiting the height of the screw-in lifting plate 32 to be lowered.

[0058] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. Automatic screw-in machine, characterized in that: The invention comprises a feeding assembly for supplying screws, a feeding mechanism for transferring the screws supplied by the feeding assembly to a processing position, a discharging mechanism for placing a wiring frame, a loading mechanism for supplying the wiring frame to the discharging mechanism, and a screwing assembly for screwing the screws on the feeding mechanism into the wiring frame on the discharging mechanism; the screwing assembly comprises a screwing mounting plate, a screwing lifting plate slidably connected to the screwing mounting plate, a screwing lifting drive mechanism for driving the screwing lifting plate to slide, a screwing driving motor arranged on the screwing lifting plate, and an input drive arranged on the screwing driving motor. A screwdriver bit that extends out of the shaft and is used to tighten the screws, a screw-in position sensor provided on the screw-in mounting plate, and a screw-in trigger plate provided on the screw-in lifting plate and coordinated with the screw-in position sensor; the feeding mechanism includes a feeding vibration plate, a feeding pipe provided at the outlet of the feeding vibration plate, and a feeding vibrator provided on the feeding pipe; the feeding assembly includes a screw material box, a feeding lifting plate provided on the screw material box, a feeding lifting drive mechanism for driving the feeding lifting plate to move, a feeding track coordinated with the feeding lifting plate, and a feeding vibrator provided on the feeding track The top of the feeding lifting plate has a feeding inclined surface inclined in a direction away from the feeding track, and the feeding lifting plate is provided with a feeding groove communicating with the feeding track on the feeding inclined surface; the feeding mechanism comprises a feeding bottom plate, a feeding guide plate arranged on the feeding bottom plate and provided with a feeding guide groove, a feeding push plate arranged in the feeding guide groove and slidably connected to the feeding guide plate, and a feeding driving device for driving the feeding push plate to move; the feeding push plate is provided with a feeding receiving groove for receiving the screws on the feeding track, and the feeding The material guide plate is provided with a first feeding clearance hole at the bottom of the feed guide groove, and the feed bottom plate is provided with a second feeding clearance hole corresponding to the first feeding clearance hole; the discharging mechanism includes a discharging bottom plate, a discharging placement plate provided on the discharging bottom plate and used to place the wiring frame, a discharging push plate used to push the wiring frame on the discharging placement plate, and a discharging push driving mechanism used to drive the discharging push plate to move; a stop hook is provided on the side of the feed track away from the first feeding clearance hole, and a corresponding stop hook clearance groove is provided on the feeding push plate for the stop hook to pass through.

2. The automatic screw driving machine according to claim 1, characterized in that: The screw material box is provided with an obstacle-clearing motor, the output shaft of the obstacle-clearing motor is provided with an obstacle-clearing block, and the obstacle-clearing motor is located directly above the feeding track; the feeding track is provided with a feeding mounting plate, and the feeding mounting plate is provided with a full-material sensor for detecting the screws on the feeding track.

3. The automatic screw driving machine according to claim 1, characterized in that: The feeding push plate is provided with a third feeding clearance hole for cooperating with the first feeding clearance hole; a feeding limit block is provided on the side of the feeding bottom plate away from the feeding guide plate, and the feeding limit block is provided with a fourth feeding clearance hole corresponding to the second feeding clearance hole.

4. The automatic screw driving machine according to claim 3, characterized in that: The feed limit block is provided with two feed clamps arranged opposite to each other, and the feed clamps are rotatably connected to the feed limit block; the side wall of the feed guide groove is provided with a feed notch, and the feed track is communicated with the feed guide groove through the feed notch.

5. The automatic screw driving machine according to claim 1, characterized in that: The discharge placement plate is provided with a discharge placement groove for placing the wiring frame, the side wall of the discharge placement groove is provided with a discharge placement opening for allowing the wiring frame in the loading pipe to enter the discharge placement groove, the side wall of the discharge placement groove is provided with a contact sensor, and the discharge placement opening and the contact sensor are respectively located on the two opposite side walls of the discharge placement groove.

6. The automatic screw driving machine according to any one of claims 1 to 5, characterized in that: The screw-in installation plate is provided with a screw-in guide plate, the screw-in guide plate is located at a side of the screw-in lifting plate away from the screw-in lifting drive mechanism, and the screw-in guide plate is provided with a screw-in clearance hole for the screw bit to pass through.

7. The automatic screw driving machine according to claim 6, characterized in that: The screw-in lifting plate is provided with a hydraulic buffer, and the hydraulic buffer is arranged on the side of the screw-in lifting plate close to the screw-in guide plate; the screw-in mounting plate is provided with a screw-in guide rail, and the screw-in lifting plate is provided with a screw-in slider slidably connected to the screw-in guide rail.

Citation Information

Patent Citations

  • Automatic screw-in machine

    CN209424867U