A cloth stringing mechanism and cloth stringing method for dividing small pieces and combining small pieces into whole pieces
By designing a split-size pallet and a split-size integrated cloth string mechanism, the technical difficulties of cell chip and cloth string positioning faced by the small-size block assembly after the volume is reduced, and efficient interconnection of welding tape and chips is achieved, improving production efficiency and component performance.
Patent Information
- Application Number
- CN202010090051.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-02-13
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2040-02-13
AI Technical Summary
Under the premise of reducing the volume of the small-sliced grid line, the small-sliced components face technical problems such as the preparation of cell chips, cloth sheets and welding tapes and cloth string positioning, and lack of automation equipment to improve production efficiency.
A small piece pallet and small piece integrated cloth string mechanism is designed, including a translation unit, a side pallet, an upper molding plate and a small piece pallet. By setting the front support bar, the rear support bar, the adsorption part and the negative pressure adsorption hole, the limit and parallel movement of the small piece pallet and the welding belt are realized, and the height or angle of the small piece pallet is adjusted through the lifting or rotating unit to ensure the correct position of the welding belt.
It realizes efficient string fabrics for small-sliced components, improves production efficiency, ensures the correct interconnection between welding tape and small-sliced components, and improves the overall performance of the components.
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Figure CN111276567B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solar cell slice stringing, and in particular to a small slice separating support plate and a small slice separating and whole slice stringing mechanism and a stringing method. Background Art
[0002] Since the development of solar cells, dense-grid modules, especially 9-grid, 10-grid and 12-grid modules, have been well utilized and developed. However, in order to improve the efficiency, module manufacturers have not stopped researching. Therefore, the whole cell is split into 2, 3, 4, 5 or even 6 small cells. It is found that their efficiency is higher than that of the whole cell module under the same unit area. Therefore, each module manufacturer hopes to produce this kind of high-efficiency small-piece module.
[0003] However, due to the reduced size of this type of dense-grid small-piece component, without affecting production efficiency, the slicing of battery cells, the preparation of panels and solder strips, and the positioning of panels are all new technical challenges. Therefore, component manufacturers are in urgent need of automated equipment to solve these technical problems. Summary of the invention
[0004] It is necessary to propose a small-piece support plate, a small-piece and whole-piece cloth stringing mechanism, and a small-piece and whole-piece cloth stringing method.
[0005] A small-piece pallet has a front support bar and a rear support bar respectively arranged at the front end and the rear end of the pallet, the front support bar and the rear support bar are both comb-tooth-shaped, the front support bar and the rear support bar are shoulder-inserted, an adsorption portion is arranged between the front support bar and the rear support bar, a negative pressure adsorption hole is arranged inside the adsorption portion, and a long groove for placing a welding strip is opened on the upper surface of the rear support bar, and the projection of the long groove in the horizontal plane is located between two adjacent front support bars.
[0006] A mechanism for stringing small pieces and assembling whole pieces comprises a translation unit, a side support plate, an upper mold pressing plate and a small piece support plate, wherein the small piece support plate is arranged on the side support plate, the side support plate is arranged above the translation unit, the side support plate has a surface supporting the upper mold pressing plate, the upper mold pressing plate covers the small piece support plate and is fixed on the small piece support plate to limit the small pieces and welding strips on the small piece support plate, the translation unit drives the side support plate, the small piece support plate, the upper mold pressing plate, the small pieces and the welding strips to move back and forth in parallel, and a plurality of supports are arranged between the side support plate and the translation unit, and the welding strip is a portion placed at the end of the rear support bar that is lower than the portion placed at the end of the front support bar.
[0007] A mechanism for stringing small pieces and assembling whole pieces comprises a translation unit, a side support plate, an upper mold pressing plate and a small piece support plate, wherein the small piece support plate is arranged on the side support plate, the side support plate is arranged above the translation unit, the side support plate has a surface supporting the upper mold pressing plate, the upper mold pressing plate covers the small piece support plate and is fixed on the small piece support plate to limit the small pieces and welding strips on the small piece support plate, the translation unit drives the side support plate, the small piece support plate, the upper mold pressing plate, the small pieces and the welding strips to move back and forth in parallel, and a plurality of lifting units are arranged between the side support plate and the translation unit, the lifting units are connected to the translation unit, the lifting units are lifted relative to the translation unit to drive a plurality of small piece support plates to lift up and down, and the lifting heights of adjacent lifting units are formed in a stepped shape in sequence.
[0008] A mechanism for stringing small pieces and combining them into a whole piece comprises a translation unit, a side support plate, an upper mold pressing plate and a small piece support plate, wherein the small piece support plate is arranged on the side support plate, and the side support plate is arranged above the translation unit, and the side support plate has a surface supporting the upper mold pressing plate, and the upper mold pressing plate covers the small piece support plate and is fixed on the small piece support plate to limit the small pieces and welding strips on the small piece support plate, and the translation unit drives the side support plate, the small piece support plate, the upper mold pressing plate, the small pieces and the welding strips to move back and forth in parallel, and a plurality of rotating units are arranged between the side support plate and the translation unit, the rotating unit is connected to the translation unit, and the side support plate is connected to the rotating unit, and the rotating unit drives the small-angle rotation, thereby driving the small piece support plate, the small pieces and the welding strips thereon to rotate.
[0009] A method for dividing small pieces into a whole piece of cloth string comprises the following steps:
[0010] Separate several small pallets from each other to keep them from touching each other;
[0011] Placing a plurality of small pieces on a plurality of small piece support plates;
[0012] Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other;
[0013] Placing a plurality of sets of welding strips on a plurality of sub-pieces, with the welding strips having a portion placed on the rear support strip end being lower than a portion placed on the front support strip end;
[0014] Place a plurality of upper mold pressing plates on each of the small-piece support plates and fix the two to each other;
[0015] The translation unit moves to shorten the distance between adjacent small-piece pallets, so that the welding strips placed on the rear support bars of the adjacent small-piece pallets are located below the small pieces placed on the front support bars.
[0016] A method for dividing small pieces into a whole piece of cloth string comprises the following steps:
[0017] Separate several small pallets from each other to keep them from touching each other;
[0018] Placing a plurality of small pieces on a plurality of small piece support plates;
[0019] Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other;
[0020] Placing a plurality of welding strips on a plurality of small pieces;
[0021] Place a plurality of upper mold pressing plates on each of the small-piece support plates and fix the two to each other;
[0022] Taking the small-piece support plate at the front end as a reference, each small-piece support plate at the rear end is lifted up to a corresponding height in sequence to form a step shape;
[0023] Alternatively, taking the small-piece support plate at the rear end as a reference, each small-piece support plate at the front end is sequentially lowered to a corresponding height to form a step shape;
[0024] The distance between adjacent sub-chip support plates is shortened so that the welding strips on the adjacent sub-chip support plates placed on the rear support strips are located below the sub-chips placed on the front support strips;
[0025] Lower or lift each of the small-piece support plates so that the small-piece support plates are at the same level; wherein the small-piece support plates are respectively provided with front support bars and rear support bars at the front and rear ends of the support plates, the front support bars and rear support bars are both comb-tooth-shaped, the front support bars and rear support bars are shoulder-stitched, an adsorption portion is provided between the front support bar and the rear support bar, a negative pressure adsorption hole is provided inside the adsorption portion, and a long groove for placing a welding strip is provided on the upper surface of the rear support bar, and the projection of the long groove in the horizontal plane is located between two adjacent front support bars.
[0026] A method for dividing small pieces into a whole piece of cloth string comprises the following steps:
[0027] Separate several small pallets from each other to keep them from touching each other;
[0028] Placing a plurality of small pieces on a plurality of small piece support plates;
[0029] Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other;
[0030] Placing a plurality of welding strips on a plurality of small pieces;
[0031] Place a plurality of upper mold pressing plates on each of the small-piece support plates and fix the two to each other;
[0032] Rotate each small-piece support plate and the small pieces, welding strips, and upper mold plate thereon in the same direction;
[0033] The distance between adjacent sub-chip support plates is shortened so that the welding strips on the adjacent sub-chip support plates placed at the ends of the rear support bars are located below the sub-chips placed on the front support bars;
[0034] Rotate the small piece tray in the opposite direction to keep it level.
[0035] The present invention arranges the sub-pieces after the whole cell is split on the sub-piece support plate 10 of the stringing mechanism, and the sub-piece support plate 10 is configured to carry a sub-piece and a welding strip interconnected with the sub-piece, and the two ends of the sub-piece support plate are configured to be able to interpenetrate with the ends of the placed welding strips, and to be combined into an integral structure, that is, the front support bar end of the second sub-piece support plate can be inserted into the rear support bar end of the first sub-piece support plate, and the welding strip is fixed to each main grid line of the sub-piece through the upper mold plate, and the sub-piece support plate is placed on the sub-piece support plate. The soldering strip end of the rear support strip on the board is lower than the soldering strip end of the front support strip, or a lifting mechanism is provided to achieve a height difference between each sub-piece support plate, or a rotating unit is provided to achieve a placement of the soldering strip end slightly lower than the placement of the battery cell sub-piece end, and then the translation mechanism is used to make each battery sub-piece placed on the sub-piece support plate approach each adjacent battery sub-piece, and the rear battery sub-piece is placed on the soldering strip of the front battery sub-piece, so that the gap between the battery sub-pieces is s, thereby realizing a small battery string in which the battery sub-pieces and the soldering strips are interconnected. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a top view of the small piece pallet.
[0037] Figure 2 for Figure 1 Section view along AA.
[0038] Figure 3 The figure is a schematic diagram of the structure of the small-piece support plate. The figure is a schematic diagram of the three small-piece support plates after the shoulders are inserted.
[0039] Figure 4 , 5 6 are schematic diagrams of the structures of three implementation methods of the small-piece and whole-piece stringing mechanism.
[0040] Figure 7 , 8 , 9, and 10 are schematic diagrams of the structures of the translation unit 21, the unit for directly placing the special-shaped welding strip, the lifting unit 25, and the rotating unit 26.
[0041] Figure 11-15 It is a schematic diagram of using the structure of the present invention to perform small slices and solder strip stringing.
[0042] Fig.16 It is a schematic diagram of the shape of the special-shaped welding strips placed at the front and rear ends of the small-piece support plate prepared in the implementation structure method 1.
[0043] Fig.17 For the general Fig.16 Schematic diagram of implementation structure method 1 in which the special-shaped welding strip is directly placed on the small piece support plate.
[0044] Fig.18 For the general Fig.17 The implementation mechanism part is omitted, and the schematic diagram shows the relationship between the position and shape of the battery pieces, the special-shaped welding strips and the upper mold plate.
[0045] Fig.19 for Fig.17 A schematic diagram showing that the translation unit drives the small-piece support plate, small pieces, welding strips, and upper mold plate thereon to translate toward the reference small piece.
[0046] Fig. 20 for Fig.19 The mechanism part is omitted in the figure, which is a schematic diagram showing the relationship between the position and shape of the battery pieces, the special-shaped welding strips and the upper mold plate.
[0047] Figure 21-24 The schematic diagram is to arrange the small piece pallet, small pieces, welding strips and upper mold plate in the lifting mechanism unit, and after completion, first lift or lower them to a certain size, then move them closer, and then lower or raise them to a horizontal state.
[0048] Figure 25-28 This is a schematic diagram of arranging the small-piece support plate, small pieces, welding strips, and upper mold plate in the rotating unit. After completion, they are first rotated by a certain angle, then translated closer, and then rotated in the opposite direction to a horizontal state.
[0049] In the figure: the small piece support plate 10, the front support bar 11, the rear support bar 12, the long groove 121, the adsorption part 13, the negative pressure adsorption hole 131, the translation unit 21, the connecting plate 211, the translation drive 212, the guide rail 213, the slider 214, the slider seat 215, the side support plate 22, the upper mold plate 23, the support 24, the lifting unit 25, the lifting drive 251, the stand 252, the support plate 253, the small guide rail 254, the small slider 255, the rotating unit 26, the fixed seat 261, the rotating drive 262, the capstan seat 263, the push rod 264, the first rotating shaft 265, the rotating block 266, the second rotating shaft 267, the welding strip 100, and the small piece 200. DETAILED DESCRIPTION
[0050] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0051] See also Figure 1-4 The embodiment of the present invention provides a small-piece support plate 10, wherein a front support bar 11 and a rear support bar 12 are respectively arranged at the front and rear ends of the support plate, and the front support bar 11 and the rear support bar 12 are both comb-tooth-shaped, and the front support bar 11 and the rear support bar 12 are shoulder-stacked, and an adsorption portion 13 is arranged between the front support bar 11 and the rear support bar 12, and a negative pressure adsorption hole 131 is arranged inside the adsorption portion 13 to connect with an external negative pressure system, and a long groove 121 for placing a welding strip is provided on the upper surface of the rear support bar 12, and the projection of the long groove 121 in the horizontal plane is located between two adjacent front support bars 11, so that after the front and rear shoulders of two adjacent small-piece support plates 10 are arranged close to each other, the welding strip thereon is located at the same welding position of the front and rear small pieces 200, and most preferably, it is located in the same straight line, that is, on the main grid line welding point on the back of the small piece.
[0052] There are at least two ways to set the length of the long slot 121. One is to set it through the surface of the rear support bar 12, and the other is to set it in a non-through manner.
[0053] The front support bar 11 and the rear support bar 12 are both comb-shaped, which is convenient for front and rear shoulder insertion to realize the connection of two adjacent sub-pieces 200. The upper surface of the front support bar 11 and the adsorption portion 13 together form a surface for supporting the sub-pieces 200, and the rear support bar 12 forms a groove for placing the welding strip.
[0054] Of course, this solution is the most preferred solution. The comb-shaped front support bar 11 and the rear support bar 12 are easy to plug in, so that the front small pieces 200 can be stacked in a string with the rear small pieces 200 through the welding strips, and the weight of the small piece support plate 10 is minimized. Other support plates that are respectively provided with a battery cell end and a welding strip end, and are provided with a battery cell end, a welding strip end and an adsorption part at the same time, are all variations of this solution.
[0055] See also Figure 4-6 and Figure 7 and Figure 8-10The present invention further proposes three mechanisms for stringing small pieces and combining them into a whole piece. The three mechanisms all include a translation unit 21, a side support plate 22, an upper mold pressing plate 23 and a small piece support plate 10. The small piece support plate 10 is arranged on the side support plate 22, and the side support plate 22 is arranged above the translation unit 21. The side support plate 22 has a surface supporting the upper mold pressing plate 23. The upper mold pressing plate 23 covers the small piece support plate 10 and is fixed on the small piece support plate by magnet adsorption, so as to limit the small pieces 200 and the welding strips 100 on the small piece support plate 10. The translation unit 21 drives the side support plate 22, the small piece support plate 10, the upper mold pressing plate 23, the small pieces and the welding strips to move back and forth in parallel.
[0056] Furthermore, the translation unit 21 includes a connecting plate 211, a translation drive 212, a guide rail 213, a slider 214, and a slider seat 215. The guide rail 213 is arranged along the length direction of the connecting plate 211, the translation drive 212 is arranged at the end of the connecting plate 211, and the output end of the translation drive 212 is transmission-connected to the slider 214. The slider 214 is arranged on the slider seat 215 and slidingly cooperates with the guide rail 213. The slider 214 and the slider seat 215 are arranged according to the number of battery cell slices.
[0057] The first type of cloth stringing mechanism for dividing small pieces 200 into a whole piece also includes a support 24, which is arranged in pairs at both ends of the slider seat 215 of the translation unit 21, and the support 24 has a surface supporting the side support plate 22; in the first embodiment, the support 24 can be an extension structure of the side support plate 22 or the slider seat 215, or it can be a separate independent structure, and the structure that can connect the translation unit 21 with the side support plate 22 can be sufficient.
[0058] The second type of mechanism for combining small pieces 200 and a whole piece of cloth string also includes a plurality of lifting units 25, which are arranged side by side on the translation unit 21 and driven by the translation unit 21 to move back and forth in parallel. The side support plate 22 is arranged on the lifting unit 25, and is driven by the lifting unit 25 to move up and down, thereby driving a plurality of small piece support plates 10 to move up and down.
[0059] Furthermore, the lifting unit 25 includes a lifting drive 251, a stand 252, a support plate 253, a small guide rail 254, and a small slider 255. The lifting drive 251 is fixedly arranged on the stand 252, the stand 252 is connected to the slider seat 215, the small slider 255 is installed on the stand 252 in cooperation with the small guide rail 254, the bottom end of the support plate 253 is coordinated with the output end of the lifting drive 251, the side of the support plate 253 is connected to the small slider 255, and the support plate 253 has a surface supporting the side support plate 22, so that the side support plate 22 and the small piece support plate 10 thereon carry the small pieces 200, the welding strip 100 and the upper mold plate 23 thereon to rise or fall.
[0060] The third type of mechanism for stringing together the small pieces 200 and the whole piece also includes a plurality of rotating units 26, which are arranged side by side on the translation unit 21 and driven by the translation unit 21 to move back and forth in parallel. The side support plate 22 is arranged on the rotating unit 26 and driven by the rotating unit 26 to rotate at a small angle, thereby driving the small piece support plate 10, the small pieces 200 and the welding strip 100 thereon to rotate.
[0061] Furthermore, the rotating unit 26 includes a fixed seat 261, a rotating drive 262, a capstan seat 263, a push rod 264, a first rotating shaft 265, a rotating block 266 and a second rotating shaft 267. The fixed seat 261 is fixedly connected to the slider seat 215 of the translation unit 21, the rotating drive 262 is fixedly installed on the fixed seat 261, the capstan seat 263 is connected to the output end of the rotating drive 262, one end of the push rod 264 is rotatably connected to the capstan seat 263, and the other end is rotatably connected to one end of the rotating block 266 through the first rotating shaft 265, the other end of the rotating block 266 is connected to the fixed seat 261 through the second rotating shaft 267, and the side support plate 22 is fixedly connected to the rotating block 266 so that the side support plate 22 can rotate a certain angle under the drive of the rotating drive 262.
[0062] Furthermore, the width of the upper mold plate 23 is adapted to the width of the front support bar 11 of the sub-piece support plate 10, so as to limit the coverage of the sub-pieces 200 and the welding strips 100 on the front support bar 11 without covering the rear support bar 12 and the welding strips 100 thereon.
[0063] Here, the width of the upper mold plate 23 is limited so as not to cover the rear support bar 12 and the welding strip thereon, and a position is reserved for the adjacent small-piece support plates 10 to be directly plugged in, lifted in, or rotated in.
[0064] See also Figure 11-15 16-20, the present invention also provides a method for dividing small pieces into whole pieces, comprising the following steps:
[0065] Separate the plurality of small-piece support plates 10 from each other, keeping them from touching each other;
[0066] Placing a plurality of sub-pieces 200 on a plurality of sub-piece support plates 10;
[0067] Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other;
[0068] A plurality of groups of welding strips 100 are placed on a plurality of sub-pieces 200, wherein the welding strips 100 are shaped into
[0069] The portion placed at the end of the rear support bar 12 is lower than the portion placed at the end of the front support bar 11;
[0070] Place a plurality of upper mold plates 23 on each of the small-piece support plates 10 and fix them by magnets;
[0071] The translation unit 21 moves to shorten the distance between adjacent sub-chip support plates 10 so that the welding strips 100 on the adjacent sub-chip support plates 10 are located below the sub-chips 200;
[0072] See also Figure 11-15 21-24, the present invention also proposes another method for dividing small pieces 200 into a whole piece of cloth string, comprising the following steps:
[0073] Separate the plurality of small-piece pallets 10 from each other, keeping them from touching each other;
[0074] Placing a plurality of sub-pieces 200 on a plurality of sub-piece support plates 10;
[0075] Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other;
[0076] Placing a plurality of welding strips 100 on a plurality of sub-pieces 200 accordingly;
[0077] Place a plurality of upper mold plates 23 on each of the small-piece support plates 10 and fix them by magnets;
[0078] Taking the small-piece support plate 10 at the front end as a reference, each small-piece support plate 10 at the rear end is lifted up to a corresponding height in sequence to form a step shape;
[0079] Alternatively, the small-piece support plates 10 at the rear end are used as a reference, and the small-piece support plates 10 at the front end are sequentially lowered to a corresponding height to form a step shape;
[0080] Shorten the distance between adjacent sub-chip support plates 10 so that the welding strips 100 on the adjacent sub-chip support plates 10 are located below the sub-chips 200;
[0081] Lower or lift each small-piece support plate 10 to keep the small-piece support plate level;
[0082] See also Figure 11-15 and Figure 25-28 The present invention also proposes a third method for dividing small pieces into a whole piece of cloth string, comprising the following steps:
[0083] Separate the plurality of small-piece pallets 10 from each other, keeping them from touching each other;
[0084] Placing a plurality of sub-pieces 200 on a plurality of sub-piece support plates 10;
[0085] Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other;
[0086] Placing a plurality of welding strips 100 on a plurality of sub-pieces 200 accordingly;
[0087] Place a plurality of upper mold plates 23 on each of the small-piece support plates 10 and fix them by magnets;
[0088] Rotate each sub-piece support plate 10 and the sub-pieces 200 and the welding strip 100 thereon in the same direction;
[0089] Shorten the distance between adjacent sub-chip support plates 10 so that the welding strips 100 on the adjacent sub-chip support plates 10 are located below the sub-chips 200;
[0090] The small-piece dividing pallet 10 is rotated in the reverse direction to keep the small-piece dividing pallet 10 horizontal; the small-piece dividing pallet 10 is the small-piece dividing pallet 10 described above.
[0091] Furthermore, when the distance between adjacent sub-piece pallets 10 is shortened, the distance between adjacent sub-pieces 200 is maintained at (-1.5 to 5) mm and / or (16 to 60) mm.
[0092] Further, several groups of welding strips 100 are placed on several sub-pieces 200 respectively, and one end of each welding strip 100 in each group of welding strips is placed on each main grid line on the front side of each sub-piece 200, and the other end is placed in the long groove 121 of the rear support bar 12 of each sub-piece pallet 10.
[0093] The arrangement of the long groove 121 of the rear support bar 12 can keep the welding strip in the long groove 121, and will not shake forward, backward, left or right. When the distance between adjacent sub-piece pallets 10 is shortened, since the sub-piece pallets 10 are hard components, the long groove 121 of the rear support bar 12 of two adjacent sub-piece pallets 10 is located between two adjacent front support bars 11, that is, the long groove 121 and the main grid line welding point on the back of the front sub-piece 200 overlap and face each other, so that through the constraint of the long groove 121, when the welding strip 100 in the long groove 121 is inserted into the front sub-piece 200, it is ensured that the welding strip 100 overlaps with the main grid line welding point on the back of the front sub-piece 200. This effect is not achieved by the solution without the long groove 121. If the long groove 121 is not provided, the welding strip will shake left and right. After contacting the back of the front sub-piece 200, it is also impossible to ensure that it overlaps with the main grid line welding point on the back, and the accuracy of stringing is very poor.
[0094] A specific implementation is:
[0095] S1: The translation unit 21 of the stringing mechanism moves to separate the small-piece support plates 10 arranged according to the number of battery cell pieces by a certain distance;
[0096] S2: placing each sub-piece 200 of the whole battery sheet that is split into n small pieces on each side support plate 22 of the stringing mechanism;
[0097] S3: synchronously arranging the prepared n groups of special-shaped welding strips 100 on each main grid line of each sub-piece 200;
[0098] S4: placing n upper mold plates 23 synchronously above the welding strips 100 of each sub-piece, that is, placing them on the side support plate 22;
[0099] S5: The translation drive 212 of the translation unit 21 is actuated to drive the slider seat 215 and the stand 24, the side support plate 22 and the sub-pieces, welding strips, and the upper mold plate 23 thereon to move a certain distance, so that the welding strips of each adjacent sub-piece are placed under the sub-piece behind; and the gap between each adjacent sub-piece and the welding strips thereon is made to be s, thus completing the arrangement of a small battery string.
[0100] Another specific implementation is:
[0101] S1: The translation unit 21 of the stringing mechanism moves to separate the small-piece support plates 10 arranged according to the number of battery cell pieces by a certain distance;
[0102] S2: placing the small pieces of the whole battery sheet that has been split into n small pieces on the side support plates 22 of the stringing mechanism;
[0103] S3: synchronously arranging the prepared n groups of welding strips on each main grid line of each sub-piece;
[0104] S4: placing n upper mold plates 23 synchronously above the welding strips of each sub-piece, that is, placing them on the side support plate 22;
[0105] S5: The lifting drive 251 of the lifting unit 24 is actuated to drive the support plate 253 and the side support plate 22 and the small pieces, welding strips, and upper mold plate 23 thereon to rise or fall a certain distance;
[0106] S6: The translation drive 212 of the translation unit 21 moves, driving the slider seat 215 and the lifting drive assembly connected thereto, the side support plate 22 and the small pieces thereon, the welding strip, and the upper mold plate 23 to move a certain distance, so that the welding strips of each adjacent small piece are placed below the small piece behind;
[0107] S7: The lifting drive 251 of the lifting unit 25 returns to its original position, driving the support plate 253 and the side support plate 22 as well as the sub-pieces, welding strips, and upper mold plate 23 thereon to return to a flat state, and making the gap between each adjacent sub-piece and the welding strip thereon s, thus completing the arrangement of a small battery string.
[0108] The third specific implementation is:
[0109] S1: The translation unit 21 of the stringing mechanism moves to separate the small-piece support plates 10 arranged according to the number of battery cell pieces by a certain distance;
[0110] S2: placing the small pieces of the whole battery sheet that has been split into n small pieces on the side support plates 22 of the stringing mechanism;
[0111] S3: synchronously arranging the prepared n groups of welding strips on each main grid line of each sub-piece;
[0112] S4: placing n upper mold plates 23 synchronously above the welding strips of each sub-piece, that is, placing them on the side support plate 22;
[0113] S5: The rotation drive 262 of the rotation unit 26 is actuated to drive the rotation block 266 and the side support plate 22 and the small pieces, welding strips, and upper mold plate 23 thereon to rotate a certain angle;
[0114] S6: The translation drive 212 of the translation unit 21 moves, driving the slider seat 215 and the rotation drive assembly connected thereto, the side support plate 22 and the small pieces thereon, the welding strip, and the upper mold plate 23 to move a certain distance, so that the welding strips of each adjacent small piece are placed below the small piece behind;
[0115] S7: The rotation drive 262 of the rotation unit 26 returns to its original position, driving the rotation block 266 and the side support plate 22, and the small pieces, welding strips, and upper mold plate 23 thereon to return to a flat state, and making the gap between each adjacent small piece and the welding strip thereon s, thus completing the arrangement of a small battery string.
[0116] The modules or units in the device of the embodiment of the present invention may be combined, divided or deleted according to actual needs.
[0117] What is disclosed above is only the preferred embodiment of this patent document, and of course it cannot be used to limit the scope of rights of the present invention. Moreover, the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. A person of ordinary skill in the art can understand that the implementation of all or part of the processes of the above-mentioned embodiments and the equivalent changes made in accordance with the claims of the present invention still fall within the scope covered by the invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0118] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A small piece support plate, characterized in that: A front support bar and a rear support bar are respectively arranged at the front end and the rear end of the support plate, and the front support bar and the rear support bar are both in the shape of comb teeth, and the front support bar and the rear support bar are shoulder-inserted, and an adsorption portion is arranged between the front support bar and the rear support bar, and a negative pressure adsorption hole is arranged inside the adsorption portion, and a long groove for placing a welding strip is opened on the upper surface of the rear support bar, and the projection of the long groove in the horizontal plane is located between two adjacent front support bars.
2. A mechanism for dividing small pieces into whole pieces of cloth strings, characterized in that: It includes a translation unit, a side support plate, an upper mold pressing plate and a small piece support plate, wherein the small piece support plate is arranged on the side support plate, and the side support plate is arranged above the translation unit, and the side support plate has a surface supporting the upper mold pressing plate, and the upper mold pressing plate covers the small piece support plate and is fixed on the small piece support plate to limit the small pieces and welding strips on the small piece support plate, and the translation unit drives the side support plate, the small piece support plate, the upper mold pressing plate, the small pieces and the welding strips to move back and forth in parallel, and a plurality of supports are arranged between the side support plate and the translation unit, and the welding strip is a portion placed at the end of the rear support bar that is lower than the portion placed at the end of the front support bar, and the small piece support plate is the small piece support plate described in claim 1.
3. A mechanism for dividing small pieces into whole pieces of cloth strings, characterized in that: The invention comprises a translation unit, a side support plate, an upper mold pressing plate and a small piece support plate, wherein the small piece support plate is arranged on the side support plate, and the side support plate is arranged above the translation unit, and the side support plate has a surface supporting the upper mold pressing plate, and the upper mold pressing plate covers the small piece support plate and is fixed on the small piece support plate to limit the small pieces and welding strips on the small piece support plate, and the translation unit drives the side support plate, the small piece support plate, the upper mold pressing plate, the small pieces and the welding strips to move back and forth in parallel, and a plurality of lifting units are arranged between the side support plate and the translation unit, and the lifting units are connected to the translation unit, and the lifting units are lifted relative to the translation unit to drive a plurality of small piece support plates to lift up and down, and the lifting heights of adjacent lifting units are successively stepped, and the small piece support plate is the small piece support plate described in claim 1.
4. The mechanism for dividing small pieces into whole pieces and stringing cloth as claimed in claim 3, characterized in that: The lifting unit includes a lifting drive, a stand, a support plate, a small guide rail, and a small slider. The lifting drive is fixedly arranged on the stand, the stand is connected to the slider seat, the small slider and the small guide rail are installed on the stand, the bottom end of the support plate cooperates with the output end of the lifting drive, the side of the support plate is connected to the small slider, and the support plate has a surface supporting the side support plate, so that the small piece support plate on the side support plate can carry the small pieces, welding strips and upper mold plate thereon to rise or fall.
5. A mechanism for dividing small pieces into whole pieces of cloth strings, characterized in that: The invention comprises a translation unit, a side support plate, an upper mold pressing plate and a small piece support plate, wherein the small piece support plate is arranged on the side support plate, and the side support plate is arranged above the translation unit, and the side support plate has a surface supporting the upper mold pressing plate, and the upper mold pressing plate covers the small piece support plate and is fixed on the small piece support plate to limit the small pieces and welding strips on the small piece support plate, and the translation unit drives the side support plate, the small piece support plate, the upper mold pressing plate, the small pieces and the welding strips to move back and forth in parallel, and a plurality of rotating units are arranged between the side support plate and the translation unit, and the rotating unit is connected to the translation unit, and the side support plate is connected to the rotating unit, and the rotating unit drives a small angle rotation, thereby driving the small piece support plate, the small pieces and the welding strips thereon to rotate, and the small piece support plate is the small piece support plate described in claim 1.
6. The mechanism for dividing small pieces into whole pieces and stringing cloth as claimed in claim 5, characterized in that: The rotating unit includes a fixed seat, a rotating drive, a capstan seat, a push rod, a first rotating shaft, a rotating block and a second rotating shaft. The fixed seat is fixedly connected to the slider seat of the translation unit, the rotating drive is fixedly installed on the fixed seat, the capstan seat is connected to the output end of the rotating drive, one end of the push rod is rotatably connected to the capstan seat, and the other end is rotatably connected to one end of the rotating block through the first rotating shaft, and the other end of the rotating block is connected to the fixed seat through the second rotating shaft, and the side support plate is fixedly connected to the rotating block so that the side support plate can rotate a certain angle under the drive of the rotating drive.
7. The mechanism for dividing small pieces into whole pieces and stringing a cloth string as claimed in any one of claims 2 to 6, characterized in that: The translation unit includes a connecting plate, a translation drive, a guide rail, a slider, and a slider seat. The guide rail is arranged along the length direction of the connecting plate. The translation drive is arranged at the end of the connecting plate. The output end of the translation drive is transmission-connected to the slider. The slider is arranged on the slider seat and slidably cooperates with the guide rail. The slider and the slider seat are arranged according to the number of battery slices.
8. The mechanism for dividing small pieces into whole pieces and stringing cloth according to claim 7, characterized in that: The width of the upper mold pressing plate is adapted to the width of the front supporting strip of the small-piece support plate.
9. A method for stringing cloth in small pieces and assembling the whole piece, characterized in that The following steps are involved: Separate several small pallets from each other to keep them from touching each other; Placing a plurality of small pieces on a plurality of small piece support plates; Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other; Placing a plurality of sets of welding strips on a plurality of sub-pieces, with the welding strips having a portion placed on the rear support strip end being lower than a portion placed on the front support strip end; Place a plurality of upper mold pressing plates on each of the small-piece support plates and fix the two to each other; The translation unit moves to shorten the distance between adjacent small-piece pallets so that the welding strips placed on the rear support bars of the adjacent small-piece pallets are located below the small pieces placed on the front support bars; wherein the small-piece pallets are as described in claim 1.
10. A method for stringing cloth into small pieces and assembling the whole piece, characterized in that The following steps are involved: Separate several small pallets from each other to keep them from touching each other; Placing a plurality of small pieces on a plurality of small piece support plates; Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other; Placing a plurality of welding strips on a plurality of small pieces; Place a plurality of upper mold pressing plates on each of the small-piece support plates and fix the two to each other; Taking the small-piece support plate at the front end as a reference, each small-piece support plate at the rear end is lifted up to a corresponding height in sequence to form a step shape; Alternatively, taking the small-piece support plate at the rear end as a reference, each small-piece support plate at the front end is sequentially lowered to a corresponding height to form a step shape; The distance between adjacent sub-chip support plates is shortened so that the welding strips on the adjacent sub-chip support plates placed on the rear support strips are located below the sub-chips placed on the front support strips; Lower or lift each of the small-piece pallets to make them at the same level; wherein the small-piece pallets are the small-piece pallets as described in claim 1.
11. A method for stringing cloth into small pieces and assembling the whole piece, characterized in that The following steps are involved: Separate several small pallets from each other to keep them from touching each other; Placing a plurality of small pieces on a plurality of small piece support plates; Alternatively, a plurality of sub-pieces are first placed on a plurality of sub-piece support plates, and then the plurality of sub-piece support plates are separated with the plurality of sub-pieces, so that the front and rear pieces do not contact each other; Placing a plurality of welding strips on a plurality of small pieces; Place a plurality of upper mold pressing plates on each of the small-piece support plates and fix the two to each other; Rotate each small-piece support plate and the small pieces, welding strips, and upper mold plate thereon in the same direction; The distance between adjacent sub-chip support plates is shortened so that the welding strips on the adjacent sub-chip support plates placed at the ends of the rear support bars are located below the sub-chips placed on the front support bars; The small-piece pallet is rotated in the opposite direction to keep it horizontal; wherein the small-piece pallet is the small-piece pallet as described in claim 1.
12. The method for stringing together small pieces and whole pieces according to any one of claims 9, 10 and 11, characterized in that: When shortening the distance between adjacent sub-piece support plates, the distance between adjacent sub-pieces is maintained at (-1.5 to 5) mm and / or (16 to 60) mm.
13. The method for stringing together small pieces and whole pieces according to any one of claims 9, 10 and 11, characterized in that: Place several groups of welding strips on several sub-pieces, keep one end of each welding strip in each group placed on each main grid line of each sub-piece, and the other end placed in the long groove of the rear support bar of each sub-piece support plate.
Citation Information
Patent Citations
Small piece dividing supporting plate and small piece dividing and whole piece stringing mechanism
CN211045462U