A fully automatic tablet testing equipment
By designing fully automatic tablet detection equipment, using the cooperation of multiple belt transportation and detection device groups, comprehensive image detection of tablets and the removal of unqualified tablets are achieved, solving the shortcomings of existing equipment in adapting multi-size tablets and maintaining cleaning, and improving the accuracy of detection and the convenience of equipment maintenance.
Patent Information
- Application Number
- CN202010200675.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-03-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2040-03-20
AI Technical Summary
Existing tablet detection equipment has problems in adapting multi-size tablets, keeping the testing machine clean and belt maintenance, which makes it difficult to fully detect the appearance, shape and size of the tablets, which can easily lead to missed detection and missed detection.
A fully automatic tablet detection device is designed, including a material handling device, a belt transport device and a multi-group detection device group. Through the cooperation of two sets of belt transportation systems and detection device groups, a comprehensive image detection of the tablets is achieved, including detection of the upper surface, lower surface, inner surface and outer surface, and a scrap module is equipped to deal with unqualified tablets.
The adaptation of multiple tablet sizes is achieved, the comprehensiveness and accuracy of detection is ensured, and the occurrence of missed detection is reduced. At the same time, the equipment is maintained conveniently and cleanly through the design of the lifting mechanism and tensioning mechanism.
Smart Images

Figure CN111282842B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of drug testing equipment, and in particular to a full-automatic tablet testing equipment. Background Art
[0002] Currently, most oral medicines produced are in the form of tablets. The quality of tablets directly affects the quality of the entire medical product. Therefore, the production of tablets has strict requirements. Defective tablets that are broken, damaged, or have impurities on the surface during the production process need to be selected out.
[0003] There are hundreds of varieties of tablets, and their appearance, shape, and size vary greatly. If only manual selection is used, not only will the labor cost be high, but it will also be difficult to fully grasp the appearance, shape, and size of the tablets, which can easily lead to misdetection and missed detection, affecting the qualified rate of the tablets. Existing automatic inspection equipment still has certain problems in adapting to tablets of multiple sizes, keeping the inspection machine clean, and maintaining the belt. Summary of the invention
[0004] Based on the problems existing in the background technology, the present invention proposes a fully automatic tablet inspection device which can adapt to various sizes of tablets to be inspected and is easy to maintain the safety and cleanliness of the device.
[0005] A fully automatic tablet detection device, characterized in that the tablet detection device comprises a material sorting device, a belt conveyor device, a first detection device group and a second detection device group;
[0006] The material sorting device is used to sort the tablets and send them to the belt conveyor;
[0007] The belt conveyor device comprises a first belt conveyor mechanism and a second belt conveyor mechanism, the first belt conveyor mechanism and the second belt conveyor mechanism have the same center line, and the top of the first belt conveyor mechanism and the bottom of the second belt conveyor mechanism have adjacent tablet intersection areas;
[0008] The first detection device group is arranged on the top of the first belt conveyor mechanism, and is used to detect and distinguish qualified tablets from unqualified tablets from the upper side and the inner side, and remove the unqualified tablets;
[0009] The second detection device group is arranged at the bottom of the second belt conveyor mechanism, and is used to detect and distinguish qualified tablets and unqualified tablets from the bottom and the outside, and remove the unqualified tablets.
[0010] Furthermore, the first detection device group includes a first detection unit, a second detection unit and a first waste rejection module; the first detection unit, the second detection unit and the first waste rejection module are sequentially arranged along the top conveying direction of the first belt conveyor mechanism;
[0011] The first detection unit is used to detect the upper surface of the tablet;
[0012] The second detection unit is used to detect the inner surface of the tablet;
[0013] The first rejection module is used to reject unqualified tablets;
[0014] The second detection device group includes a third detection unit, a fourth detection unit and a second waste rejection module; the third detection unit, the fourth detection unit and the second waste rejection module are sequentially arranged along the bottom conveying direction of the second belt conveyor mechanism;
[0015] The third detection unit is used to detect the lower surface of the tablet;
[0016] The fourth detection unit is used to detect the outer surface of the tablet;
[0017] The second rejection module is used to reject unqualified tablets.
[0018] Furthermore, the belt conveyor device comprises a lifting mechanism, and the lifting mechanism is used to carry the second belt conveyor mechanism.
[0019] Furthermore, the first belt conveying mechanism and the second belt conveying mechanism include a tensioning mechanism;
[0020] The tensioning mechanism includes a tensioning cylinder and a tensioning wheel; the tensioning cylinder includes a slider, a guide rod and two end heads; the guide rod is arranged between the two end heads, the slider slides along the guide rod between the two end heads, and the tensioning wheel is fixed on the slider.
[0021] Furthermore, the tensioning mechanism further comprises a fixed shaft ring, which is a shaft ring having an adjustment gap and a locking bolt, and the fixed shaft ring can be fixed on the guide rod by adjusting the locking bolt.
[0022] Furthermore, the first belt conveyor mechanism and the second belt conveyor mechanism each include an air suction groove and an air suction belt;
[0023] In the first belt conveyor mechanism, the suction groove is horizontally arranged at the lower side of the suction belt at the top of the first belt conveyor mechanism;
[0024] In the second belt conveyor mechanism, the suction groove is horizontally arranged on the upper side of the suction belt at the bottom of the second belt conveyor mechanism;
[0025] The air suction groove of the first belt conveyor mechanism does not extend to the tablet handover area; the air suction groove of the second belt conveyor mechanism extends to the tablet handover area.
[0026] Furthermore, the belt conveyor device includes an air suction mechanism;
[0027] The air suction mechanism includes a vortex fan, a pipeline integrated system and a material sorting device functional module;
[0028] The vortex fan is connected to the pipeline integrated system to provide suction for the pipeline integrated system;
[0029] The pipeline integrated system is in communication with the air suction slot;
[0030] The material sorting device functional module is arranged in the material sorting device and is communicated with the pipeline integration system, and is used for collecting tablet dust and debris in the material sorting device.
[0031] Beneficial effects of the present invention:
[0032] The present invention arranges tablets and conveys them to two groups of belt conveyor systems arranged at adjacent positions through a material sorting device. During the process of transporting the tablets to be inspected by the two groups of belt conveyor systems, the upper surface and the lower surface of the tablets are exposed respectively. One group of inspection devices performs image inspection on the upper surface and the inner side of the tablets respectively, and the other group of inspection devices performs image inspection on the lower surface and the outer side of the tablets respectively, thereby realizing comprehensive tablet image inspection.
[0033] The detection device of the present invention is also provided with two groups of reject modules, which are respectively arranged behind the two groups of detection devices, and the tablets that fail the detection are directly rejected after the tablets are detected.
[0034] In the present invention, the second belt conveyor mechanism is arranged on a height-adjustable lifting mechanism, so that the height of the gap between the first belt conveyor mechanism and the second belt conveyor mechanism in the adjacent area can be adjusted to meet the needs of conveying tablets of different heights.
[0035] The belt transport mechanism of the present invention drives the tensioning wheel through the tensioning cylinder to adjust the tension of the belt. When the belt becomes loose, deviates or slips, the tensioning force of the belt can be maintained by driving the tensioning wheel position by adjusting the cylinder, thereby solving the problems of the belt becoming loose, deviating or slipping. At the same time, when the detection system needs to disassemble the belt for maintenance, the position of the tensioning wheel is adjusted by the tensioning cylinder to facilitate the disassembly of the belt.
[0036] In the detection system of the present invention, a limiting collar is also provided on the tension cylinder guide rod. When the tension cylinder is loosened when the air is cut off, the belt will loosen, causing the belt to deviate or fall off easily when the machine is inflated and started next time if the belt is not installed in the specified position. Therefore, a collar is installed on the guide rod to limit the position. When the tension wheel position needs to be adjusted to disassemble the belt, the screws on the two collars need only be loosened.
[0037] In the present invention, the adjacent part between the first belt conveyor mechanism and the second belt conveyor mechanism is the tablet handover area. In the tablet handover area, the first belt conveyor mechanism is not provided with a suction groove, so that the tablets stay on the top of the first belt conveyor mechanism due to gravity; at the same time, the second belt conveyor mechanism is provided with a suction groove in the handover area, and the tablets to be handed over are adsorbed by the suction groove, so that the tablets smoothly enter the bottom of the second belt conveyor mechanism and expose the lower surface for image detection of the lower surface.
[0038] The suction mechanism in the present invention not only provides adsorption force for the belt conveyor mechanism, but also has a material sorting device functional module for collecting dust and debris generated by tablets in the material sorting device to ensure cleanliness in the detection machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 This is a schematic diagram of the structure of a fully automatic tablet detection device in an embodiment of the present invention;
[0040] Figure 2 This is a schematic diagram of the structure of a feeding mechanism in a fully automatic tablet inspection device according to an embodiment of the present invention;
[0041] Figure 3 This is a schematic diagram of the structure of a centrifugal mechanism in a fully automatic tablet testing device according to an embodiment of the present invention;
[0042] Figure 4 It is a structural schematic diagram of a first belt conveyor mechanism and a first detection device group in a fully automatic tablet detection device in an embodiment of the present invention;
[0043] Figure 5 It is a structural schematic diagram of a second belt conveyor mechanism and a second detection device group in a fully automatic tablet detection device in an embodiment of the present invention;
[0044] Figure 6 It is a structural schematic diagram of a tensioning mechanism in a fully automatic tablet detection device according to an embodiment of the present invention;
[0045] Figure 7 This is a schematic diagram of the structure of an air suction mechanism in a fully automatic tablet inspection device according to an embodiment of the present invention;
[0046] Figure 8 This is a schematic structural diagram of a first detection unit in a fully automatic tablet detection device according to an embodiment of the present invention;
[0047] Fig. 9 Schematic diagram of the structure of the second detection unit in a fully automatic tablet detection device in an embodiment of the present invention.
[0048] Among them, 100- material sorting device, 110- feeding mechanism, 111- material bin, 112- sieve slot, 113- linear vibrator, 114- feeding port, 120- centrifugal mechanism, 121- double centrifugal disc, 122- baffle assembly, 130- synchronization mechanism, 200- belt conveyor, 210- first belt conveyor, 211- driving wheel, 212- driven wheel, 213- suction groove, 214- suction belt, 215- tensioning mechanism, 216- tensioning cylinder, 217- tensioning bracket, 218- tensioning wheel, 219- fixed shaft ring, 220- second belt conveyor, 230- lifting mechanism, 240- suction mechanism, 2 41-vortex fan, 242-silencer, 243-dust filter, 244-pipeline integrated system, 300-first detection device group, 310-first optical fiber sensing unit, 320-first detection unit, 321-first detection camera, 322-first mounting bracket, 323-first light source, 324-reflector, 330-second detection unit, 331-second detection camera, 332-second mounting bracket, 333-second light source, 340-first waste rejection module, 400-second detection device group, 410-second optical fiber sensing unit, 420-third detection unit, 430-fourth detection unit, 440-second waste rejection module. DETAILED DESCRIPTION
[0049] The following is attached to the instruction manual Figure 1-9 The specific technical scheme of the present invention is further described.
[0050] As attached Figure 1 As shown, the present invention proposes a fully automatic tablet inspection device, including a material sorting device 100, a belt conveyor 200, a first inspection device group 300 and a second inspection device group 400. The material sorting device 100 is used to sort the tablets and evenly arrange the tablets on the upper surface of the belt of the belt conveyor 200; the belt conveyor 200 transports the tablets through the first inspection device group 300 through the upper surface of the belt, exchanges the tablets to the lower surface of the belt, and transports the tablets through the second inspection device group 300; the first inspection device group 300 and the second inspection device group 400 are used to detect whether the tablets are qualified and remove unqualified tablets.
[0051] The material sorting device 100 includes a feeding mechanism 110 , a centrifugal mechanism 120 and a synchronization mechanism 130 .
[0052] As attached Figure 2As shown, the feeding mechanism 110 includes a feeding bin 111, a sieve slot 112, a linear vibrator 113 and a discharge port 114; the bottom of the feeding bin 111 is connected to the sieve slot 112, the sieve slot 112 is connected to the linear vibrator 113, and the bottom of the sieve slot 112 is connected to the discharge port 114. The tablets to be tested are manually put into the feeding bin 111 and fall into the sieve slot 112 from the feeding bin. The sieve slot 112 is driven by the linear vibrator 113 to vibrate to preliminarily screen out tablet debris and powder. After passing through the sieve slot 112, the tablets enter the discharge port 114 and enter the centrifugal mechanism 120 from the discharge port 114.
[0053] As attached Figure 3 As shown, the centrifugal mechanism 120 includes a double centrifugal disc 121 and a baffle assembly 122. The double centrifugal disc 121 includes an inner disc and an outer disc; the outer disc has an outer edge extending horizontally outward at the top, and the bottom is a barrel-shaped structure, the inner wall of the barrel-shaped structure is a spherical surface, and an opening is provided at the center of the bottom for installing the inner disc drive shaft; the inner disc is a flat disc, which is driven by an inclined drive shaft and is tilted in the outer disc. The spherical diameter of the inner wall of the barrel-shaped structure of the outer disc matches the diameter of the inner disc, and the inner disc is tilted and accommodated in the outer disc, the lower side of the inner disc is adjacent to the inner wall of the spherical surface of the outer disc, and the higher side is the same height as the outer edge of the top of the outer disc; the outer edge of the outer disc is also provided with a conveying track, and the track opening is set on the higher side of the inner disc. The inner disc rotates synchronously with the outer disc, and the tablets are accumulated in the groove formed at the lower part of the outer disc and the inner disc. Through the centrifugal action of the inner disc and the outer disc, the tablets are centrifuged from the higher part of the inner disc to the conveying track for synchronous rotation.
[0054] The baffle assembly 122 is arranged at the top of the conveying track, and is used to push the tablets and multi-layer tablets that are not in a horizontal posture in the conveying track out of the conveying track and return them to the inner plate. The baffle assembly 122 includes a mounting bracket, a knob, an adjusting screw, a baffle digital indicator, an adjusting bearing, a bearing bracket, a bearing guide seat, a guide rod, a baffle mounting plate and a baffle. The baffle digital indicator is arranged on the upper surface of the mounting bracket, and the bearing bracket and the bearing guide seat are both arranged on the lower surface of the mounting bracket; an adjusting bearing is arranged in the bearing bracket, and the adjusting screw is arranged in the adjusting bearing. The top of the adjusting screw is tightly connected with the knob, and the bottom of the adjusting screw is provided with a thread, and the threaded part is connected with the baffle mounting plate. The connection between the baffle mounting plate and the adjusting screw is provided with a matching thread, which is used to adjust the height of the baffle mounting plate by the knob, and the height position of the adjusting screw is displayed by the baffle digital indicator. The baffle is arranged at the bottom of the baffle mounting plate; the guide rod matches the size of the bearing guide seat, the bottom is fixed to the top of the baffle mounting plate, and the top is accommodated in the bearing guide seat, which is used to keep the baffle position fixed. By rotating the knob, the baffle can be adjusted up and down. After adjusting to the appropriate height, the value is recorded through the baffle digital indicator, which is convenient for later replacement of tablets of the same specification.
[0055] The synchronization mechanism 130 is arranged on the top of the outer disk, and the entrance of the synchronization mechanism 130 is connected with the exit of the conveying track. The synchronization mechanism 130 includes a shell, an adjustment knob, a synchronization digital indicator, an outer baffle adjustment plate, an outer baffle, an inner baffle adjustment plate, an inner baffle, a linear bearing, a guide column and a synchronization screw. The shell covers the front side, the rear side and the top of the synchronization mechanism 130, and the outer front side of the shell is provided with a through hole, and the inner front side and the inner rear side of the shell are respectively provided with two guide columns extending inward, and the positions of the guide columns arranged on the front side and the rear side match. The outer baffle adjustment plate is provided with an outer baffle at the bottom, and the inner baffle adjustment plate is provided with an inner baffle at the bottom; the outer baffle adjustment plate and the inner baffle adjustment plate are both provided with two linear bearings, and the size and position of the linear bearing of the outer baffle adjustment plate are matched with the guide column on the front side of the shell, and the size and position of the linear bearing of the inner baffle adjustment plate are matched with the guide column on the rear side of the shell; the outer baffle adjustment plate is provided with a positive thread matching the position of the through hole of the shell, and the inner baffle adjustment plate is provided with a reverse thread matching the position of the through hole of the shell. The synchronous screw is arranged in the through hole of the housing and the synchronous digital indicator, the front end of the synchronous screw is fixedly connected to the adjustment knob, and the rear end is fixed to the rear side of the housing; the synchronous screw and the outer baffle plate matching part are provided with a positive thread, which matches the positive thread of the outer baffle plate; the synchronous screw and the inner baffle plate matching part are provided with a reverse thread, which matches the positive thread of the inner baffle plate. The outer baffle and the inner baffle form a tablet conveying channel, so that the tablet changes the curved centrifugal motion of the centrifugal mechanism 120 into a linear motion, so that the movement direction of the tablet is aligned with the belt conveyor 200, and it is convenient to enter the belt conveyor 200.
[0056] As attached Figure 4-5 As shown, the belt conveyor 200 includes a first belt conveyor mechanism 210, a second belt conveyor mechanism 220 and a lifting mechanism 230. The first belt conveyor mechanism 210 and the second belt conveyor mechanism 220 have the same center line, so that the tablets are transported in a straight line.
[0057] The first belt transport mechanism 210 is fixed in the tablet detection device. The first belt transport mechanism 210 includes a driving wheel 211, a driven wheel 212, a suction groove 213, a suction belt 214 and a tensioning mechanism 215. The tensioning mechanism 215 is provided with a tensioning wheel 218. The first belt transport mechanism 210 may include one or more driven wheels 212, and the shape of the suction belt 214 is adjusted by the driven wheel 212 to achieve various arrangements of the belt transport module 100. The driving wheel 211, the driven wheel 212 and the tensioning wheel 218 have the same width. The driving wheel 211, the driven wheel 212 and the tensioning wheel 218 are arranged in the same vertical plane to support the suction belt 214. The suction belt 214 is a belt with uniformly spaced pores in the center. The width of the suction belt 214 matches the width of the driving wheel 211, the driven wheel 212 and the tensioning wheel 218. The suction groove 213 is horizontally arranged at the lower side of the suction belt 214 at the top of the first belt conveyor 210, and is in close contact with the suction belt 214. The plane where the suction groove 213 contacts the suction belt 214 is provided with an opening, and the opening matches the pores on the suction belt 214, and is used to provide negative pressure for the suction belt 214 to fix the tablets. The first belt conveyor 210 transports the tablets through the upper surface of the top suction belt 214, and the suction groove 213 is arranged at the lower side of the top suction belt 214.
[0058] As attached Figure 6 As shown, the tensioning mechanism 215 includes a tensioning cylinder 216 and a tensioning wheel 218; wherein the tensioning cylinder 216 includes a slider, a guide rod and two end heads, the guide rod is arranged between the two end heads, the slider slides along the guide rod between the two end heads, and the tensioning wheel 218 is fixed on the slider. A fixed shaft ring 219 is also arranged on the guide rod, and the fixed shaft ring 219 is a shaft ring with an adjustment gap and a locking bolt, which is used to fix the fixed shaft ring 219 on the guide rod through the locking bolt, so as to limit the tensioning wheel 218.
[0059] The lifting mechanism 230 includes a height-adjustable mounting base and a height adjuster.
[0060] The second belt conveyor mechanism 220 has the same elements as the first belt conveyor mechanism 210, and the difference from the first belt conveyor mechanism 210 is that the second belt conveyor mechanism 220 transports tablets through the lower surface of the bottom suction belt 214, and the suction groove 213 is horizontally arranged on the upper side of the bottom suction belt 214 of the second belt conveyor mechanism 220. The second belt conveyor mechanism 220 is arranged on the mounting base of the lifting mechanism 230, and the height of the second belt conveyor mechanism 220 can be adjusted by a height adjuster.
[0061] Specifically, the top right area of the suction belt 214 in the first belt conveyor 210 is adjacent to the bottom left area of the suction belt 214 in the second belt conveyor 220, and the adjacent part is the tablet handover area. The suction groove 213 of the first belt conveyor 210 does not extend to the tablet handover area, so that the tablets are separated from the first belt conveyor 210 in the tablet handover area; the suction groove 213 of the second belt conveyor 220 extends to the tablet handover area, so that the tablets are transferred from the first belt conveyor 210 to the second belt conveyor 220 in the tablet handover area.
[0062] In one embodiment, the first belt conveyor mechanism 210 and the second belt conveyor mechanism 220 both include a cleaning mechanism, which includes a cleaning brush and a brush motor; the cleaning brush is arranged close to the side of the suction belt 214 where the tablets are attached; the cleaning brush is a cylindrical brush, the central axis of the cleaning brush is connected to the driving shaft of the brush motor, and the brush motor is used to drive the cleaning brush to rotate to clean the suction belt 214.
[0063] As attached Figure 7 As shown, in one embodiment, the belt conveyor 200 is further provided with a suction mechanism 240, which includes a vortex fan 241, a muffler 242, a dust filter 243 and a pipeline integration system 244. The outlet channel of the vortex fan 241 is connected to the muffler 242, the outlet channel of the vortex fan 241 is connected to the dust filter 243, and the dust filter 243 is connected to the pipeline integration module 244. The pipeline integration module 244 is connected to the suction groove 213 to provide suction force for the suction groove 213 to fix the tablets; at the same time, the suction mechanism 240 also includes a material sorting device function module and a cleaning mechanism function module, the material sorting device function module is arranged in the material sorting device 100, and is used to collect tablet dust and debris dropped from the material sorting device 100; the cleaning mechanism function module is arranged in the cleaning mechanism, and is used to collect tablet dust and debris dropped from the cleaning mechanism.
[0064] The first detection device group 300 is provided with a first optical fiber sensor unit 310, a first detection unit 320, a second detection unit 330 and a first waste rejection module 340 in sequence on the top of the first belt conveyor mechanism 210 along the belt conveying direction according to the conveying direction of the first belt conveyor mechanism 210; wherein the first detection unit 320 and the second detection unit 330 of the first detection device group 300 are used to detect the upper surface and the inner side surface of the tablets on the first belt conveyor mechanism 210.
[0065] The second detection device group 400 is provided with a second optical fiber sensor unit 410, a third detection unit 420, a fourth detection unit 430 and a second waste rejection module 440 in sequence along the belt conveying direction at the bottom of the second belt conveyor 220 according to the conveying direction of the second belt conveyor 220; the third detection unit 420 and the fourth detection unit 440 are used to detect the lower surface and outer side surface of the tablets in the second belt conveyor 220.
[0066] The first fiber optic sensing unit 310 and the second fiber optic sensing unit 410 adopt the same configuration, both including a fiber optic sensor and an industrial computer; the fiber optic sensor is used to collect the signal of the tablet to be detected and transmit the signal to the industrial computer, which calculates the position of each tablet passing through the fiber optic sensor on the belt through a program, and matches the tablet detection result through the industrial computer program.
[0067] As attached Figure 8 As shown, the first detection unit 320 includes a first detection camera 321, a first mounting bracket 322, a first light source 323 and a reflector 324. The first detection camera 321 is horizontally mounted on the first mounting bracket 322; the reflector 324 is arranged at 45 degrees on the first mounting bracket 322, the mirror surface of the reflector 324 faces downward, and the center matches the direction of the lens of the first detection camera 321, so as to project the vertically collected image into the horizontal lens of the first detection camera 321; the first light source 323 is arranged at the bottom of the first mounting bracket 322, so as to illuminate the tablet to be detected.
[0068] As attached Fig. 9 As shown, the second detection unit 330 includes three second detection cameras 331, a second mounting bracket 332 and a second light source 333. The second mounting bracket 332 is provided with three outwardly extending legs; the second light source 333 is arranged at the bottom of the second mounting bracket 332 to illuminate the tablets to be detected; the three second detection cameras 331 are respectively suspended at the bottom of the legs of the second mounting bracket 332, and the lenses of the three second detection cameras 331 are all directed toward the bottom of the second light source 333.
[0069] The third detection unit 420 has the same components and configuration as the first detection unit 320 ; the fourth detection unit 430 has the same components and configuration as the second detection unit 330 .
[0070] The first reject module 340 and the second reject module 440 adopt the same configuration, both including a reject air nozzle 341 and a reject port 342; the reject air nozzle 341 is arranged close to the side of the suction belt 214 attached to the tablets; the reject port 342 is arranged on the opposite side of the reject air nozzle 341. When unqualified tablets pass through the reject air nozzle 341 under the conveyance of the suction belt 214, the solenoid valve controls the reject air nozzle 341 to blow air, blow the unqualified tablets into the reject port 342, and reject the unqualified defective tablets.
[0071] The working method of one embodiment of the present invention is as follows:
[0072] First, according to the height and width of the tablets to be processed, the position of the baffle in the baffle assembly 122 is adjusted, and the width between the outer baffle and the inner baffle in the synchronization mechanism 130 is adjusted; secondly, according to the height of the tablets, the height of the second belt conveyor mechanism 220 is adjusted.
[0073] The tablets to be tested are manually placed in the feed bin 111, preliminarily screened through the sieve slot 112, and enter the double centrifugal disc 121 through the discharge port 114. Under the action of centrifugal force, they enter the synchronization mechanism 130 through the conveying track, change from curved motion to linear motion and enter the first belt conveyor mechanism 210. The upper surface and inner side of the tablets are inspected by the first inspection device group 300, and unqualified products are removed; then they enter the second belt conveyor mechanism 220 and the lower surface and outer side of the tablets are inspected by the second inspection device group 400, and unqualified products are removed.
[0074] Although the present invention has been disclosed as above with preferred embodiments, the embodiments are not intended to limit the present invention. Any equivalent changes or modifications made without departing from the spirit and scope of the present invention also belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the content defined by the claims of this application.
Claims
1. A fully automatic tablet testing device, characterized in that: The tablet detection device comprises a material sorting device (100), a belt conveyor device (200), a first detection device group (300) and a second detection device group (400); The material sorting device (100) is used to sort the tablets and send them to the belt conveyor (200); The material sorting device (100) comprises a centrifugal mechanism (120), the centrifugal mechanism (120) comprises a double centrifugal disk (121), the double centrifugal disk (121) comprises an inner disk and an outer disk, the center of the bottom of the outer disk is provided with an opening for installing the inner disk drive shaft; the inner disk is a flat disk, driven by an inclined drive shaft, and is obliquely arranged inside the outer disk; the height of the higher side of the inner disk is consistent with the height of the outer edge of the top of the outer disk, the inner disk and the outer disk rotate synchronously, the tablets are accumulated in the groove formed at the lower part of the outer disk and the inner disk, and through the centrifugal action of the inner disk and the outer disk, the tablets are centrifuged from the higher part of the inner disk to the conveying track for synchronous rotation; The belt conveyor device (200) comprises a first belt conveyor mechanism (210) and a second belt conveyor mechanism (220), wherein the first belt conveyor mechanism (210) and the second belt conveyor mechanism (220) have the same center line, and the top of the first belt conveyor mechanism (210) and the bottom of the second belt conveyor mechanism (220) have upper and lower adjacent tablet intersection areas; The first detection device group (300) is arranged on the top of the first belt conveyor mechanism (210), and is used to detect and distinguish qualified tablets from unqualified tablets from the upper side and the inner side, and to remove the unqualified tablets; The second detection device group (400) is arranged at the bottom of the second belt conveyor mechanism (220), and is used to detect and distinguish qualified tablets from unqualified tablets from the bottom and the outside, and to remove the unqualified tablets; The first detection device group (300) comprises a first detection unit (320), a second detection unit (330) and a first waste rejection module (340); the first detection unit (320), the second detection unit (330) and the first waste rejection module (340) are arranged in sequence along the top conveying direction of the first belt conveying mechanism (210); The first detection unit (320) is used to detect the upper surface of the tablet; The second detection unit (330) is used to detect the inner surface of the tablet; The first rejection module (340) is used to reject unqualified tablets; The second detection device group (400) comprises a third detection unit (420), a fourth detection unit (430) and a second waste rejection module (440); the third detection unit (420), the fourth detection unit (430) and the second waste rejection module (440) are sequentially arranged along the bottom conveying direction of the second belt conveyor mechanism (220); The third detection unit (420) is used to detect the lower surface of the tablet; The fourth detection unit (430) is used to detect the outer surface of the tablet; The second rejection module (440) is used to reject unqualified tablets.
2. The tablet detection device according to claim 1, characterized in that: The belt conveyor (200) comprises a lifting mechanism (230), and the lifting mechanism (230) is used to carry the second belt conveyor (220).
3. The tablet detection device according to claim 1, characterized in that: The first belt conveying mechanism (210) and the second belt conveying mechanism (220) include a tensioning mechanism (215); The tensioning mechanism (215) comprises a tensioning cylinder (216) and a tensioning wheel (218); the tensioning cylinder (216) comprises a slider, a guide rod and two end heads; the guide rod is arranged between the two end heads, the slider slides along the guide rod between the two end heads, and the tensioning wheel (218) is fixed on the slider.
4. The tablet detection device according to claim 3, characterized in that: The tensioning mechanism (215) further comprises a fixed shaft ring (219), wherein the fixed shaft ring (219) is a shaft ring having an adjustment gap and a locking bolt, and the fixed shaft ring (219) can be fixed on the guide rod by adjusting the locking bolt.
5. The tablet detection device according to claim 1, characterized in that: The first belt conveying mechanism (210) and the second belt conveying mechanism (220) both include an air suction groove (213) and an air suction belt (214); In the first belt conveyor mechanism (210), the air suction groove (213) is horizontally arranged at the lower side of the air suction belt (214) at the top of the first belt conveyor mechanism (210); In the second belt conveyor mechanism (220), the suction groove (213) is horizontally arranged on the upper side of the suction belt (214) at the bottom of the second belt conveyor mechanism (220); The air suction groove (213) of the first belt conveyor mechanism (210) does not extend to the tablet handover area; the air suction groove (213) of the second belt conveyor mechanism (220) extends to the tablet handover area.
6. The tablet detection device according to claim 5, characterized in that: The belt conveyor (200) comprises an air suction mechanism (240); The air suction mechanism (240) comprises a vortex fan (241), a pipeline integration system (244) and a material sorting device functional module; The vortex fan (241) is in communication with the pipeline integrated system (244) to provide suction force for the pipeline integrated system (244); The pipeline integrated system (244) is in communication with the air suction slot (213); The material sorting device functional module is arranged in the material sorting device (100) and is in communication with the pipeline integration system (244) and is used to collect tablet dust and debris in the material sorting device (100).
Citation Information
Patent Citations
Full-automatic tablet detection equipment
CN211914640U