Edge sealing equipment for wood product formaldehyde test specimens
By designing a wooden formaldehyde test specimen edge sealing equipment including guide wheel, edge pulling wheel, compression wheel and cutting sheet, the problems of poor edge sealing accuracy and low operating efficiency in the prior art are solved, and high efficiency is achieved. Stable specimen edge sealing and wide applicability reduce the cost of use.
Patent Information
- Application Number
- CN202010301814.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2040-04-16
AI Technical Summary
In the prior art, the edge sealing process of the wood formaldehyde test specimens has poor edge sealing accuracy, long operating time, and low working efficiency. Manual operation can easily lead to uneven aluminum foil and hand injuries, affecting the detection results.
A edge sealing device including a fixing plate, aluminum foil tape mounting wheel, guide wheel, side pulling wheel, compression wheel and cutting sheet is designed. The guide wheel prevents the aluminum foil from going off, brushes to clean dust, side pulling wheel and compression The wheel ensures that the aluminum foil is fixed, the cutting sheet is convenient for tape cutting, the compression wheel adjusts to apply test pieces of different thicknesses, and can be detached and replaced.
It improves the edge sealing accuracy and simplicity of operation, strong applicability, greatly improves the stability and working efficiency of the test results, reduces the cost of equipment, and extends the life of the equipment.
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Figure CN111347522B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of edge sealing equipment, and in particular relates to an edge sealing equipment for a wood product formaldehyde test specimen. Background Art
[0002] Formaldehyde emission is an important safety and environmental indicator for measuring the quality of wood products. It has always attracted the attention of consumers and the entire wood-based panel, flooring, and furniture industry. It is the parameter that consumers pay the most attention to when purchasing wood products. Many countries at home and abroad have made strict limit regulations on formaldehyde emission in the form of laws, regulations, and standards.
[0003] Wood products based on wood materials, such as plywood, particleboard, fiberboard, laminated wood, finger-jointed wood and blockboard, often emit formaldehyde to varying degrees during use, and this slow release takes a long time. For general wood-based panels, the formaldehyde released mainly comes from adhesives such as urea-formaldehyde resin and phenolic resin. In the process of detecting the amount of formaldehyde released from artificial boards and their products, it is often necessary to saw the artificial boards into test specimens of a certain size, and then seal the edges of the test specimens after sawing. For example, the Chinese standard GB18580 "Limits of Formaldehyde Emission from Artificial Boards and Their Products for Indoor Decoration and Renovation Materials" and GB / T17657 "Test Methods for Physical and Chemical Properties of Artificial Boards and Facing Boards" require that the test specimens be sealed with formaldehyde-free aluminum tape, and the ratio of the unsealed length L to the surface area of the specimen is 1.5m / m 2 . For the test pieces with the size of 0.5m×0.5m, the unsealed length of each test piece is 0.75m. For the floor samples, one side of the test piece is sealed with aluminum foil, and all sides are sealed with aluminum foil. Other international formaldehyde emission testing standards for artificial boards and their products, such as: EU standard EN717-1, international standards ISO12460-1, ISO12460-3, American standards ASTM D 6007, ASTM D 5582, etc., all have clear requirements for the edge sealing of test pieces.
[0004] In the prior art, the self-adhesive aluminum foil is often manually sealed on the side of the test piece. However, the edge sealing accuracy of the test piece is poor, the edge sealing operation time is long, the work efficiency is low, and in the manual operation process, it is easy to appear outside the pasting, the aluminum foil is uneven, and even the test piece is scrapped due to mis-pasting or over-pasting, which not only affects the subsequent work, but also has a significant impact on the test results; in addition, the self-adhesive aluminum foil tape is thin and hard, and the operator is often easy to scratch his hands when pressing the edge sealing. Therefore, there is an urgent need for an edge sealing device for wooden formaldehyde test pieces that can solve the existing problems. Summary of the invention
[0005] The purpose of the present invention is to provide an edge sealing device for wood product formaldehyde test specimens in view of the deficiencies in the prior art. The device has high specimen edge sealing accuracy, is easy to operate, and has strong applicability. It can perform edge sealing operations on wood product formaldehyde test specimens of various specifications, greatly improving the stability of the test results and the work efficiency.
[0006] The present invention provides the following technical solutions:
[0007] A kind of edge banding equipment for wooden formaldehyde test specimens comprises a fixed plate, a handle and an inclined bracket are provided on the top of the fixed plate, an aluminum foil tape mounting wheel is installed on the bracket, a guide wheel and a smoothing wheel are provided at the lower end of the fixed plate, a plurality of intermediate wheels are also provided on the fixed plate between the guide wheel and the smoothing wheel, a separation and collection roller is provided on the fixed plate on one side of the smoothing wheel, a brush is provided on the end of the fixed plate on one side of the guide wheel, a clamping mounting plate is installed on the end of the other side of the fixed plate, two parallel clamping wheels are provided at the bottom of the clamping mounting plate, and the axis of the clamping wheel is perpendicular to the axis of the smoothing wheel.
[0008] Preferably, a retractable cutting blade is provided on the fixed plate on one side of the intermediate wheel, one end of the cutting blade is provided with serrated cutting teeth, the other end of the cutting blade is connected to a connecting plate, and the connecting plate is connected to the cutting shell through a spring.
[0009] Preferably, the cutting blade and the connecting plate are arranged in the cutting shell, one end of the cutting shell is opened, and the top surface of the cutting shell is provided with a first long through hole, a moving rod is provided on the cutting blade, the moving rod passes through the first long through hole, and a limit block is provided on the moving rod located above the first long through hole.
[0010] Preferably, a connecting block is provided on the top of the clamping mounting plate, and the lower end of the fixing plate is fixedly connected to the connecting block by bolts. The clamping wheel includes a cylindrical clamping wheel body, and a screw rod is fixedly connected to the top of the clamping wheel body. A second long through hole is provided on the clamping mounting plate, and the screw rod passes through the second long through hole and is fixed by a nut.
[0011] Preferably, the guide wheel, the smoothing wheel and the intermediate wheel are respectively mounted on a roller mounting frame, and a screw rod is fixedly connected to one side of the roller mounting frame, and the screw rod fixes the roller mounting frame to the fixed plate through a nut.
[0012] Preferably, the guide wheel and the smoothing wheel include a first wheel axle, the first wheel axle is mounted on the roller mounting frame, and a cylindrical long roller body is fixed on the first wheel axle, two oppositely arranged cap-shaped sleeves are fixed on the long roller body, and the long roller body is provided with a T-shaped through slot parallel to the axis, and the cap-shaped sleeve is fixed by a bolt installed in the T-shaped through slot and passing through the cap-shaped sleeve.
[0013] Preferably, the long roller body at the T-shaped through slot is provided with scale lines, and the zero scale line is located in the middle of the long roller body.
[0014] Preferably, the intermediate wheel comprises a second axle, the second axle is mounted on the roller mounting frame, a short cylindrical roller body is fixed on the second axle, and baffles are threadedly connected to the axle on both sides of the short roller body.
[0015] Preferably, the separation and collection roller rotates under the action of a micro motor or a rotating handle.
[0016] Preferably, the brush comprises a brush roller, the brush roller is fixed on a brush fixing frame, and the brush fixing frame is fixed to the fixing plate by bolts.
[0017] The beneficial effects of the present invention are:
[0018] (1) The edge sealing equipment of the present invention has high specimen edge sealing accuracy, is easy to operate, and has strong applicability. It can perform edge sealing operations on formaldehyde test specimens of wood products of various specifications, greatly improving the stability of the test results and the work efficiency of laboratory testers.
[0019] (2) During the use of the equipment, the guide wheel does not contact the aluminum foil, but plays a guiding role to prevent the aluminum foil from running off during the edge sealing process. A brush is also provided on one side of the guide wheel to clean the dust on the side of the test piece to prevent excessive dust and other particles from affecting the bonding effect of the aluminum foil. The aluminum foil tape is installed on the aluminum foil tape installation wheel. The aluminum foil tape rotates relative to the aluminum foil tape installation wheel to release the aluminum foil tape. The aluminum foil tape then passes through several intermediate wheels and reaches the smoothing wheel and the pressing wheel. The anti-sticking paper of the aluminum foil tape in front of the smoothing wheel and the pressing wheel needs to be removed. The sticky paper flows to the side of the separation and collection roller away from the smoothing wheel, and the anti-sticking paper can be separated and collected by rotating the separation and collection roller. Then the smoothing wheel and the pressure wheel cover the aluminum foil on the side of the test specimen and press it flat, which helps to make the aluminum foil after removing the anti-sticking paper more firmly fixed on the side of the test specimen. A retractable cutting piece is provided on one side of the middle wheel, and the moving rod is used to drive the cutting piece to move to one side of the aluminum foil tape, and the cutting teeth are used to cut the aluminum foil tape. After cutting, the cutting piece will return to the cutting shell under the action of the spring, which is easy to use.
[0020] (3) The two clamping wheels in the present invention can move along the direction of the second long through hole, and the clamping wheels are fixed on the clamping mounting plate by means of a screw rod and a nut, so that the distance between the two clamping wheels can be adjusted. The two relative cap-shaped sleeves on the long roller bodies of the guide wheel and the smoothing wheel can slide along the T-shaped through groove and be fixed by bolts. In addition, the distance between the baffles on both sides of the short roller body of the intermediate wheel can also be adjusted, so that test specimens of different thicknesses can be used during use, which greatly improves the use range of the edge sealing equipment.
[0021] (4) The guide wheel, smoothing wheel, intermediate wheel and clamping wheel in the present invention are easy to disassemble and install. When the equipment is damaged, only the damaged parts need to be replaced without scrapping the entire equipment, which helps to reduce the use cost of the equipment and extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 It is a schematic diagram of the structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the installation of the cutting blade of the present invention;
[0025] Figure 3 It is a schematic diagram of the installation of the compression mounting plate of the present invention;
[0026] Figure 4 It is a schematic diagram of the installation of the smoothing wheel of the present invention;
[0027] Figure 5 It is a schematic diagram of the installation of the intermediate wheel of the present invention.
[0028] The markings in the figure are: 1. fixing plate; 2. bracket; 3. aluminum foil tape mounting wheel; 4. guide wheel; 5. smoothing wheel; 6. intermediate wheel; 7. separation and collection roller; 8. cutting disc; 9. clamping mounting plate; 10. clamping wheel; 11. cutting teeth; 12. connecting plate; 13. spring; 14. cutting shell; 15. first long through hole; 16. moving rod; 17. limit block; 18. connecting block; 19. clamping wheel body; 20. second long through hole; 21. roller mounting frame; 22. first wheel shaft; 23. long roller body; 24. cap-shaped sleeve; 25. T-shaped through groove; 26. second wheel shaft; 27. short roller body; 28. baffle; 29. brush roller; 30. brush fixing frame; 31. handle. DETAILED DESCRIPTION
[0029] like Figures 1 to 5As shown, an edge banding device for a wood product formaldehyde test specimen comprises a fixing plate 1, a handle 31 and an inclined bracket 2 are provided on the top of the fixing plate 1, an aluminum foil tape mounting wheel 3 is installed on the bracket 2, a guide wheel 4 and an edge smoothing wheel 5 are provided at the lower end of the fixing plate 1, a plurality of intermediate wheels 6 are also provided on the fixing plate 1 between the guide wheel 4 and the edge smoothing wheel 5, a separation collection roller 7 is provided on the fixing plate 1 on one side of the edge smoothing wheel 5, and the separation collection roller 7 rotates under the action of a micro motor or a rotating handle. A brush is provided at the end of the fixing plate 1 on one side of the guide wheel 4, and the brush comprises a brush roller 29, and the brush roller 29 is fixed on a brush fixing frame 30, and the brush fixing frame 30 is fixed on the fixing plate 1 by bolts, and a clamping mounting plate 9 is installed at the end of the other side of the fixing plate 1, and two parallel clamping wheels 10 are provided at the bottom of the clamping mounting plate 9, and the axis of the clamping wheel 10 is perpendicular to the axis of the edge smoothing wheel 5.
[0030] A retractable cutting blade 8 is provided on the fixed plate 1 on one side of the intermediate wheel 6, and a sawtooth-shaped cutting tooth 11 is provided at one end of the cutting blade 8, and a connecting plate 12 is connected to the other end of the cutting blade 8, and the connecting plate 12 is connected to the cutting housing 14 through a spring 13. The cutting blade 8 and the connecting plate 12 are arranged in the cutting housing 14, and one end of the cutting housing 14 is open, and a first long through hole 15 is provided on the top surface of the cutting housing 14, and a moving rod 16 is provided on the cutting blade 8, and the moving rod 16 passes through the first long through hole 15, and a stop block 17 is provided on the moving rod 16 located above the first long through hole 15.
[0031] A connecting block 18 is provided on the top of the clamping mounting plate 9, and the lower end of the fixing plate 1 is fixedly connected to the connecting block 18 by bolts. The clamping wheel 10 includes a cylindrical clamping wheel body 19, and a screw is fixedly connected to the top of the clamping wheel body 19. A second long through hole 20 is provided on the clamping mounting plate 9, and the screw passes through the second long through hole 20 and is fixed by a nut.
[0032] The guide wheel 4, the smoothing wheel 5 and the intermediate wheel 6 are respectively mounted on the roller mounting frame 21, and a screw is fixedly connected to one side of the roller mounting frame 21, and the screw fixes the roller mounting frame 21 to the fixed plate 1 through a nut. The guide wheel 4 and the smoothing wheel 5 include a first wheel shaft 22, which is mounted on the roller mounting frame 21, and a cylindrical long roller body 23 is fixed on the first wheel shaft 22, and two oppositely arranged cap-shaped sleeves 24 are fixed on the long roller body 23, and a T-shaped through slot 25 parallel to the axis is provided on the long roller body 23, and the cap-shaped sleeve 24 is fixed by a bolt installed in the T-shaped through slot 25 and passing through the cap-shaped sleeve 24. Scale lines are provided on the long roller body 23 at the T-shaped through slot 25, and the zero scale line is located in the middle of the long roller body 23. The intermediate wheel 6 includes a second axle 26 , which is mounted on the roller mounting frame 21 , and a cylindrical short roller body 27 is fixed on the second axle 26 , and baffles 28 are threadedly connected to the axles on both sides of the short roller body 27 .
[0033] The working principle of this embodiment is as follows: during the use of the device, the guide wheel 4 does not contact the aluminum foil, but plays a guiding role to prevent the aluminum foil from running off during the edge sealing process, and a brush is also provided on one side of the guide wheel 4 to clean dust on the side of the test piece to prevent excessive particles such as dust from affecting the bonding effect of the aluminum foil. The aluminum foil tape is installed on the aluminum foil tape installation wheel 3, and the aluminum foil tape rotates relative to the aluminum foil tape installation wheel 3 to release the aluminum foil tape, and then the aluminum foil tape passes through a number of intermediate wheels 6 to reach the smoothing wheel 5 and the pressing wheel 10. The aluminum foil tape in front of the smoothing wheel 5 and the pressing wheel 10 needs to remove the anti-sticking paper, and the anti-sticking paper is removed. The sticky paper flows to the side of the separation and collection roller 7 away from the smoothing wheel 5, and the anti-sticking paper can be separated and collected by rotating the separation and collection roller 7, and then the smoothing wheel 5 and the pressure wheel 10 cover the aluminum foil on the side of the test specimen and press it flat, which helps to make the aluminum foil after removing the anti-sticking paper more firmly fixed on the side of the test specimen, and a retractable cutting piece 8 is provided on one side of the intermediate wheel 6, and the moving rod 16 is used to drive the cutting piece 8 to move to one side of the aluminum foil tape, and the cutting teeth 11 are used to cut the aluminum foil tape. After cutting, the cutting piece 8 will retreat into the cutting shell 14 under the action of the spring 13, which is easy to use.
[0034] The edge sealing equipment of this embodiment has high edge sealing accuracy, is easy to operate, and has strong applicability. It can perform edge sealing operations on formaldehyde test specimens of wood products of various specifications, greatly improving the stability of the test results and the work efficiency of laboratory testers. The two clamping wheels 10 in this embodiment can move along the direction of the second long through hole 20, and the clamping wheels 10 are fixed on the clamping mounting plate 9 by screw rods and nuts, so that the distance between the two clamping wheels 10 can be adjusted, and the two relative cap-shaped sleeves 24 on the long roller body 23 of the guide wheel 4 and the smoothing wheel 5 can slide along the T-shaped through groove 25 and be fixed with bolts. In addition, the distance between the baffles 28 on both sides of the short roller body 27 of the intermediate wheel 6 can also be adjusted, so that test specimens of different thicknesses can be used during use, which greatly improves the scope of use of the edge sealing equipment. The guide wheel 4, the smoothing wheel 5, the intermediate wheel 6 and the clamping wheel 10 in this embodiment are all easy to disassemble and install. When the equipment is damaged, only the damaged parts need to be replaced without scrapping the entire equipment, which helps to reduce the use cost of the equipment and extend the service life of the equipment.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An edge sealing device for a wood product formaldehyde test specimen, characterized in that: It comprises a fixing plate, a handle and an inclined bracket are provided on the top of the fixing plate, an aluminum foil tape mounting wheel is installed on the bracket, a guide wheel and a smoothing wheel are provided at the lower end of the fixing plate, a plurality of intermediate wheels are also provided on the fixing plate between the guide wheel and the smoothing wheel, a separation and collection roller is provided on the fixing plate on one side of the smoothing wheel, a brush is provided at the end of the fixing plate on one side of the guide wheel, a clamping mounting plate is installed at the end of the other side of the fixing plate, two parallel clamping wheels are provided at the bottom of the clamping mounting plate, and the axis of the clamping wheel is perpendicular to the axis of the smoothing wheel; The separation and collection roller rotates under the action of a micro motor or a rotating handle; the brush comprises a brush roller, the brush roller is fixed on a brush fixing frame, and the brush fixing frame is fixed to the fixing plate by bolts.
2. The edge sealing device for a wood product formaldehyde test specimen according to claim 1, characterized in that: A retractable cutting blade is arranged on the fixing plate on one side of the intermediate wheel, one end of the cutting blade is provided with sawtooth-shaped cutting teeth, the other end of the cutting blade is connected with a connecting plate, and the connecting plate is connected to the cutting shell through a spring.
3. The edge sealing device for a wood product formaldehyde test specimen according to claim 2, characterized in that: The cutting blade and the connecting plate are arranged in the cutting shell, one end of the cutting shell is opened, and the top surface of the cutting shell is provided with a first long through hole, and the cutting blade is provided with a moving rod, the moving rod passes through the first long through hole, and a limit block is provided on the moving rod located above the first long through hole.
4. The edge sealing device for a wood product formaldehyde test specimen according to claim 1, characterized in that: A connecting block is provided on the top of the clamping mounting plate, and the lower end of the fixing plate is fixedly connected to the connecting block by bolts. The clamping wheel includes a cylindrical clamping wheel body, and a screw is fixedly connected to the top of the clamping wheel body. A second long through hole is provided on the clamping mounting plate, and the screw passes through the second long through hole and is fixed by a nut.
5. The edge sealing device for wood product formaldehyde test specimen according to claim 1, characterized in that: The guide wheel, the smoothing wheel and the intermediate wheel are respectively mounted on a roller mounting frame, one side of the roller mounting frame is fixedly connected with a screw rod, and the screw rod fixes the roller mounting frame to the fixed plate through a nut.
6. The edge sealing device for a wood product formaldehyde test specimen according to claim 5, characterized in that: The guide wheel and the smoothing wheel include a first wheel axle, which is mounted on the roller mounting frame, and a cylindrical long roller body is fixed on the first wheel axle, and two oppositely arranged cap-shaped sleeves are fixed on the long roller body, and a T-shaped through groove parallel to the axis is provided on the long roller body, and the cap-shaped sleeve is fixed by a bolt installed in the T-shaped through groove and passing through the cap-shaped sleeve.
7. The edge sealing device for wood product formaldehyde test specimen according to claim 6, characterized in that: The long roller body at the T-shaped through slot is provided with scale lines, and the zero scale line is located at the middle position of the long roller body.
8. The edge sealing device for wood product formaldehyde test specimen according to claim 5, characterized in that: The intermediate wheel comprises a second axle, the second axle is mounted on the roller mounting frame, a cylindrical short roller body is fixed on the second axle, and baffles are threadedly connected on the axles on both sides of the short roller body.
